1999 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
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1999 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
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Pages : 1588
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1999 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1999 Nissan ALTIMA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication.
- The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
1999 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
fwd 1
QUICK REFERENCE INDEX 1
FOREWORD 2
GI – General Information 0
MA – Maintenance 0
EM – Engine Mechanical 0
LC – Engine Lubrication & Cooling Systems 0
EC – Engine Control System 0
FE – Accelerator Control, Fuel & Exhaust Systems 0
CL – Clutch 0
MT – Manual Transaxle 0
AT – Automatic Transaxle 0
FA – Front Axle & Suspension 0
RA – Rear Axle & Suspension 0
BR – Brake System 0
ST – Steering System 0
RS – Restraint System 0
BT – Body & Trim 0
HA – Heater & Air Conditioner 0
EL – Electrical System 0
IDX – Alphabetical Index 1
Foldout 0
Comment Sheet 3
Quick Reference Chart 4
GST Mode 6 – Test Value & Test Limit 5
at 6
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 6
DIAGNOSTIC TROUBLE CODE INDEX 9
Alphabetical & P No Index for DTC 9
PRECAUTIONS AND PREPARATION 10
Supplemental Restraint System (SRS) “AIR BAG” 10
Precautions for On Board Diagnostic (OBD) System of A/T and Engine 10
Precautions 11
Service Notice or Precautions 12
Special Service Tools 14
Commercial Service Tools 17
OVERALL SYSTEM 18
A/T Electrical Parts Location 18
Circuit Diagram for Quick Pinpoint Check 19
Cross-sectional View 20
Hydraulic Control Circuit 21
Shift Mechanism 22
Control System 31
Control Mechanism 33
Control Valve 38
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION 39
Introduction 39
OBD-II Function for A/T System 39
One or Two Trip Detection Logic of OBD-II 39
OBD-II Diagnostic Trouble Code (DTC) 39
Malfunction Indicator Lamp (MIL) 43
CONSULT 43
Diagnostic Procedure Without CONSULT 50
TROUBLE DIAGNOSIS – Introduction 54
Introduction 54
Diagnostic Worksheet 55
Work Flow 58
TROUBLE DIAGNOSIS – Basic Inspection 59
A/T Fluid Check 59
Stall Test 59
Line Pressure Test 62
Road Test 63
TROUBLE DIAGNOSIS – General Description 74
Symptom Chart 74
TCM Terminals and Reference Value 77
TROUBLE DIAGNOSIS FOR POWER SUPPLY 81
Main Power Supply and Ground Circuit 81
DTC P0705, Park/Neutral Position (PNP) Switch 83
DTC P0710, A/T Fluid Temperature Sensor 88
DTC P0720, Vehicle Speed Sensor-A/T (Revolution Sensor) 93
DTC P0725, Engine Speed Signal 97
DTC P0731, A/T 1st Gear Function 101
DTC P0732, A/T 2nd Gear Function 108
DTC P0733, A/T 3rd Gear Function 114
DTC P0734, A/T 4th Gear Function 120
DTC P0740, Torque Converter Clutch Solenoid Valve 129
DTC P0744, A/T TCC S/V Function (Lock-up) 134
DTC P0745, Line Pressure Solenoid Valve 142
DTC P0750, Shift Solenoid Valve A 147
DTC P0755, Shift Solenoid Valve B 152
DTC P1705, Throttle Position Sensor 157
DTC P1760, Overrun Clutch Solenoid Valve 164
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP SEN 169
A/T Fluid Temperature Sensor Circuit and TCM Power Source 169
TROUBLE DIAGNOSIS FOR VHCL SPEED SEN-MTR 174
Vehicle Speed Sensor-MTR 174
TROUBLE DIAGNOSIS FOR CONTROL UNIT (RAM), CONTROL UNIT (ROM) 178
TCM (Transmission Control Module) 178
TROUBLE DIAGNOSES FOR SYMPTOMS 180
Non-detectable Items 180
1 O/D OFF Indicator Lamp Does Not Come On 183
2 Engine Cannot Be Started In “P” and “N” Position 184
3 In “P” Position, Vehicle Moves Forward or Backward When Pushed 184
4 In “N” Position, Vehicle Moves 185
5 Large Shock, “N”-“R” Position 186
6 Vehicle Does Not Creep Backward in “R” Position 187
7 Vehicle Does Not Creep Forward in “D”, “2” or “1” Position 188
8 Vehicle Cannot Be Started From D1 189
9 A/T Does Not Shift: D1-D2 or Does Not Kickdown: D4-D2 190
10 A/T Does Not Shift: D2-D3 191
11 A/T Does Not Shift: D2-D4 192
12 A/T Does Not Perform Lock-up 193
13 A/T Does Not Hold Lock-up Condition 194
14 Lock-up Is Not Released 194
15 Engine Speed Does Not Return To Idle (Light Braking D4-D3) 195
16 Vehicle Does Not Start From D1 196
17 A/T Does Not Shift: D4-D3, When Overdrive Control Switch “ON”-“OFF” 196
18 A/T Does Not Shift: D3-22, When Selector Lever “D”-“2” Position 197
19 A/T Does Not Shift: 22-11, When Selector Lever “2”-“1” Position 197
20 Vehicle Does Not Decelerate By Engine Brake 198
21 TCM Self-diagnosis Does Not Activate (Park/Neutral Position (PNP), Overdrive Control and Throttle Position Switch Circuit 198
TROUBLE DIAGNOSES – A/T Shift Lock System 206
Description 206
Shift Lock System Electrical Parts Location 206
Wiring Diagram -SHIFT- 207
Diagnostic Procedure 208
Key Interlock Cable 210
Component Check 211
ON-VEHICLE SERVICE 213
Control Valve Assembly and Accumulator 213
Revolution Sensor Replacement 214
Park/Neutral Position (PNP) Switch Adjustment 214
Control Cable Adjustment 215
Differential Side Oil Seal Replacement 215
REMOVAL AND INSTALLATION 216
Removal 216
Installation 217
MAJOR OVERHAUL 219
Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings 222
Oil Channel 223
DISASSEMBLY 224
REPAIR FOR COMPONENT PARTS 238
Manual Shaft 238
Oil Pump 240
Control Valve Assembly 244
Control Valve Upper Body 252
Control Valve Lower Body 256
Reverse Clutch 258
High Clutch 261
Forward Clutch and Overrun Clutch 265
Low and Reverse Brake 271
Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub 273
Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer 277
Band Servo Piston Assembly 282
Final Drive 287
ASSEMBLY 291
Assembly 1 291
Adjustment 1 291
Assembly 2 296
Adjustment 2 302
Assembly 3 304
SERVICE DATA AND SPECIFICATIONS (SDS) 310
General Specifications 310
Specifications and Adjustments 310
br 317
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 317
PRECAUTIONS AND PREPARATION 319
Supplemental Restraint System (SRS) “AIR BAG” 319
Precautions for Brake System 319
Commercial Service Tools 320
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 321
NVH Troubleshooting Chart 321
ON-VEHICLE SERVICE 322
Checking Brake Fluid Level 322
Checking Brake Line 322
Changing Brake Fluid 322
Brake Burnishing Procedure 322
Bleeding Brake System 323
BRAKE HYDRAULIC LINE 324
CONTROL VALVE 325
Proportioning Valve 325
BRAKE PEDAL AND BRACKET 327
Removal and Installation 327
Inspection 327
Adjustment 327
MASTER CYLINDER 329
Removal 329
Disassembly 329
Inspection 330
Assembly 330
Installation 331
BRAKE BOOSTER 332
On-vehicle Service 332
Removal 332
Inspection 333
Installation 333
VACUUM HOSE 334
Removal and Installation 334
Inspection 334
FRONT DISC BRAKE 335
Pad Replacement 335
Removal 336
Disassembly 337
Inspection – Caliper 337
Inspection – Rotor 338
Assembly 338
Installation 338
REAR DRUM BRAKE 339
Inspection – Wheel Cylinder 341
Wheel Cylinder Overhaul 341
Inspection – Drum 341
Inspection – Lining 341
Installation 342
REAR DISC BRAKE 344
Pad Replacement 344
Removal 347
Disassembly 347
Inspection – Caliper 348
Inspection – Rotor 349
Assembly 349
Installation 352
PARKING BRAKE CONTROL 353
Removal and Installation 353
Inspection 353
Adjustment 354
ANTI-LOCK BRAKE SYSTEM 355
Purpose 355
Operation 355
ABS Hydraulic Circuit 355
System Components 356
System Description 356
Removal and Installation 357
Front Wheel Sensor 357
Rear Wheel Sensor 357
Control Unit 358
Actuator 358
ABS Relay Unit 358
TROUBLE DIAGNOSES 359
How to Perform Trouble Diagnoses for Quick and Accurate Repair 359
Preliminary Check 359
Component Parts and Harness Connector Location 361
Location 361
Schematic 362
Wiring Diagram -ABS- 363
ABS Control Unit Terminal Reference Chart 368
Self-diagnosis 369
Function 369
Self-Diagnosis Procedure 369
How To Read Self-Diagnostic Results (Malfunction codes) 370
How To Erase Self-Diagnostic Results (Malfunction codes) 370
Malfunction Code/Symptom Chart 371
CONSULT 372
CONSULT Application To ABS 372
CONSULT Inspection Procedure 373
Self-Diagnosis Procedure 373
Self-Diagnostic Results Mode 374
Data Monitor Procedure 375
Active Test Mode 376
Ground Circuit Check 378
Actuator Motor Ground 378
Control Unit Ground 378
ABS Relay Unit Ground 378
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS 379
Diagnostic Procedure 1 (ABS actuator solenoid valve) 379
Diagnostic Procedure 2 (Wheel sensor or rotor) 381
Component Inspection 382
Diagnostic Procedure 3 (Motor relay or motor) 383
Diagnostic Procedure 4 (Solenoid valve relay) 386
Diagnostic Procedure 5 (Low voltage) 389
Diagnostic Procedure 6 (Control unit) 390
TROUBLE DIAGNOSIS FOR SYMPTOMS 391
Diagnostic Procedure 7 (ABS works frequently) 391
Diagnostic Procedure 8 (Unexpected pedal action) 392
Diagnostic Procedure 9 (Long stopping distance) 392
Diagnostic Procedure 10 (ABS does not work) 393
Diagnostic Procedure 11 (Pedal vibration and noise) 393
Diagnostic Procedure 12 (Warning lamp does not come on when ignition switch is turned ON) 394
Diagnostic Procedure 13 (Warning lamp stay on when ignition switch is turned ON) 396
SERVICE DATA AND SPECIFICATIONS (SDS) 399
General Specifications 399
Inspection and Adjustment 399
bt 400
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 400
PRECAUTIONS AND PREPARATION 401
Service Notice 401
Supplemental Restraint System (SRS) “AIR BAG” 401
Clip and Fastener 402
BODY END 406
Body Front End 406
Body Rear End and Opener 410
DOOR 414
Front Door 414
Rear Door 416
INSTRUMENT PANEL 417
INTERIOR TRIM 420
Side and Floor Trim 420
Door Trim 422
Roof Trim 424
Luggage Room Trim 425
EXTERIOR 426
Front hood insulator 427
Cowl top grille and cowl top seal 427
Front windshield molding 427
Windshield upper and side molding 427
Sunroof lid weatherstrip 428
Body side drip weatherstrip 428
Body side welt 428
Door sash molding 428
Door outside molding 429
Door parting seal 429
Side guard molding 429
Door weatherstrip 430
Mudguards 430
Rear combination lamp 431
Trunk lid weatherstrip 431
Rear air spoiler 432
Rear window molding 432
SEAT 433
Front Seat 433
Rear Seat 434
SUNROOF 436
Trouble Diagnoses 440
WINDSHIELD AND WINDOWS 444
Windshield and Rear Window 445
Quarter Window 446
MIRROR 447
Door Mirror 447
Rearview mirror 448
BODY ALIGNMENT 449
Engine Compartment 449
Underbody 451
cl 453
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 453
PRECAUTIONS AND PREPARATION 454
Precautions 454
Special Service Tools 454
Commercial Service Tools 454
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 455
NVH Troubleshooting Chart 455
CLUTCH SYSTEM – Hydraulic Type 456
INSPECTION AND ADJUSTMENT 456
Adjusting Clutch Pedal 457
Bleeding Procedure 458
HYDRAULIC CLUTCH CONTROL 459
Clutch Master Cylinder 459
Operating Cylinder 460
CLUTCH RELEASE MECHANISM 461
CLUTCH DISC AND CLUTCH COVER 462
Clutch Disc 462
Clutch Cover and Flywheel 463
SERVICE DATA AND SPECIFICATIONS (SDS) 464
General Specifications 464
Inspection and Adjustment 464
ec 465
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 465
DIAGNOSTIC TROUBLE CODE INDEX 468
Alphabetical & P No Index for DTC 468
PRECAUTIONS AND PREPARATION 470
Special Service Tools 470
Commercial Service Tools 470
Supplemental Restraint System (SRS) “AIR BAG” 471
Precautions for On Board Diagnostic (OBD) 471
System of Engine and A/T 471
Engine Fuel & Emission Control System 472
Precautions 473
ENGINE AND EMISSION CONTROL OVERALL SYSTEM 475
Circuit Diagram 475
Engine Control Component Parts Location 476
System Diagram 478
Vacuum Hose Drawing 479
System Chart 480
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION 481
Multiport Fuel Injection (MFI) System 481
Distributor Ignition (DI) System 483
Air Conditioning Cut Control 484
Fuel Cut Control 485
EVAPORATIVE EMISSION SYSTEM 486
Description 486
Inspection 486
Evaporative Emission Line Drawing 489
On Board Refueling Vapor Recovery (ORVR) 491
POSITIVE CRANKCASE VENTILATION 496
Description 496
Inspection 496
BASIC SERVICE PROCEDURE 497
Fuel Pressure Release 497
Fuel Pressure Check 497
Fuel Pressure Regulator Check 498
Injector Removal and Installation 498
Fast Idle Cam (FIC) 498
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment 500
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION 506
Introduction 506
Two Trip Detection Logic 506
Emission-related Diagnostic Information 507
Malfunction Indicator Lamp ( MIL) 518
OBD System Operation Chart 521
CONSULT 526
Generic Scan Tool (GST) 637
TROUBLE DIAGNOSIS – Introduction 539
Introduction 539
Diagnostic Worksheet 539
TROUBLE DIAGNOSIS – Work Flow 541
Work Flow 541
Description for Work Flow 542
TROUBLE DIAGNOSIS – Basic Inspection 543
Basic Inspection 543
TROUBLE DIAGNOSIS – General Description 549
Diagnostic Trouble Code (DTC) Inspection Priority Chart 549
Fail-Safe Chart 550
Symptom Matrix Chart 551
CONSULT Reference Value in Data Monitor Mode 554
Major Sensor Reference Graph in Data Monitor Mode 556
ECM Terminals and Reference Value 558
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT 567
Description 567
Common I/I Report Situations 567
Diagnostic Procedure 567
TROUBLE DIAGNOSIS FOR POWER SUPPLY 568
Main Power Supply and Ground Circuit 568
DTC P0100, Mass Air Flow Sensor (MAFS) 573
DTC P0105, Absolute Pressure Sensor 582
Procedure B 588
DTC P0110, Intake Air Temperature Sensor 590
DTC P0115, Engine Coolant Termperature Sensor (ECTS) 596
DTC P0120, Throttle Position Sensor 601
DTC P0125, Engine Coolant Temperature (ECT) Sensor 613
Diagnostic Procedure 616
DTC P0130, Front Heated Oxygen Sensor (Circuit) (Front HO2S) 618
DTC P0131, Front Heated Oxygen Sensor (Lean Shift Monitoring) (Front HO2S) 624
DTC P0132, Front Heated Oxygen Sensor (Rich Shift Monitoring) (Front HO2S) 631
DTC P0133, Front Heated Oxygen Sensor (Response Monitoring) (Front HO2S) 638
DTC P0134, Front Heated Oxygen Sensor (High Voltage) (Front HO2S) 646
DTC P0135, Front Heated Oxygen Sensor Heater 652
DTC P0137, Rear Heated Oxyvgen Sensor (Min Voltage Monitoring) (Rear HO2S) 656
DTC P0138, Rear Heated Oxygen Sensor (Max Voltage Monitoring) (Rear HO2S) 663
DTC P0139, Rear Heated Oxygen Sensor (Response Monitoring) (Rear HO2S) 670
DTC P0140, Rear Heated Oxygen Sensor (High Voltage) (Rear HO2S) 676
DTC P0141, Rear Heated Oxygen Sensor Heater 681
DTC P0171, Fuel Injection System Function (Lean side) 685
DTC P0172, Fuel Injection System Function (Rich side) 691
DTC P0180, Tank Fuel Temperature Sensor 696
DTC P0300-P0304, No 4 – 1 Cylinder Misfire, Multiple Cylinder Misfire 700
DTC P0325, Knock Sensor (KS) 705
DTC P0335, Crankshaft Position Sensor (CKPS) (OBD) 710
DTC P0340, Camshaft Position Sensor (CMPS) 715
DTC P0400, EGR Function (Close) 722
DTC P0402, EGRC-BPT Valve Function 731
Component Inspection 736
EGRC-BPT valve 736
EGR valve 736
EGRC-solenoid valve 736
DTC P0420, Three Way Catalyst Function 737
DTC P0440, Evaporative Emission (EVAP) Control System (Small Leak) (Negative Pressure) 742
Evaporative Emission (EVAP) Control System (Small Leak) (Negative Pressure) 742
Diagnostic Procedure 745
DTC P0443, Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 752
DTC P0446, Evaporative Emission (EVAP) Canister Vent Control Valve (Circuit) 758
DTC P0450, Evaporative Emission (EVAP) Control System Pressure Sensor 763
DTC P0500, Vehicle Speed Sensor (VSS) 768
DTC P0505, Idle Air Control Valve (IACV) – Auxiliary Air Control (AAC) Valve 773
DTC P0510, Closed Throttle Position Switch 779
Closed Throttle Position Switch 779
Component Description 779
ECM Terminals And Reference Value 779
On Board Diagnosis Logic 779
Diagnostic Procedure 782
Component Inspection 783
Closed Throttle Position switch 783
Throttle position sensor 783
DTC P0600, A/T Control 784
DTC P0605, Engine Control Module (ECM) 788
DTC P1105, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valv 790
ECM Terminals And Reference Value 791
On Board Diagnosis Logic 791
Procedure for malfunction A 792
Procedure for malfunction B 792
Diagnostic Procedure 795
Procedure A 795
Procedure B 796
DTC P1148, Closed Loop Control 798
DTC P1320, Ignition Signal 801
DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG) 808
DTC P1400, ECRC-Solenoid Valve 813
DTC P1401, EGR Temperature Sensor 818
DTC P1402, EGR Function (Open) 824
DTC P1440, Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 831
On Board Diagnosis Logic 831
Diagnostic Procedure 834
DTC P1444, Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 842
DTC P1446, Evaporative Emission (EVAP) Canister Vent Control Valve (Close) 849
DTC P1447, Evaporative Emission (EVAP) Control System 854
Purge Flow Monitoring 854
Diagnostic Procedure 857
DTC P1448, Evaporative Emission (EVAP) Canister Vent Contol Valve (Open) 861
Component Description 861
CONSULT Reference Value In Data Monitor Mode 861
ECM Terminals And Reference Value 861
On Board Diagnosis Logic 861
Diagnostic Trouble Code Confirmation Procedure 862
DTC P1490, Vacuum Cut Valve Bypass Valve (Circuit) 868
DTC P1491, Vacuum Cut Valve Bypass Valve 873
DTC P1605, A/T Diagnosis Communication Line 878
DTC P1706, Park/Neutral Position (PNP) Switch 882
TROUBLE DIAGNOSIS FOR OVERHEAT 887
Overheat 887
System Description 887
Cooling fan control 887
Operation 887
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS 899
Injector 899
Start Signal 902
Fuel Pump 905
Power Settering Oil Pressure Switch 910
IACV-FICD Solenoid Valve 914
Electrical Load Signal 918
MIL & Data Link Connectors 921
SERVICE DATA AND SPECIFICATIONS (SDS) 922
General Specifications 922
Inspection and Adjustment 922
el 924
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 924
PRECAUTIONS AND PREPARATION 927
Supplemental Restraint System (SRS) “AIR BAG” 927
HARNESS CONNECTOR 928
Description 928
STANDARDIZED RELAY 930
Description 930
POWER SUPPLY ROUTING 933
Schematic 933
Wiring Diagram -POWER- 935
Fuse 942
Fusible Link 942
Circuit Breaker Inspection 942
GROUND DISTRIBUTION 943
Main Harness 943
Engine Room Harness 945
Engine Control Harness 947
Body Harness 948
Tail Harness 949
BATTERY 950
How to Handle Battery 950
Service Data and Specifications (SDS) 953
STARTING SYSTEM 954
System Description 954
Wiring Diagram -START- 956
Construction 958
Removal and Installation 958
Pinion/Clutch Check 958
Service Data and Specifications (SDS) 959
CHARGING SYSTEM 960
System Description 960
Wiring Diagram -CHARGE- 961
Trouble Diagnoses 962
Construction 963
Removal and Installation 964
Service Data and Specifications (SDS) 964
COMBINATION SWITCH 965
Combination Switch/Check 965
Replacement 966
Steering Switch/Check 967
HEADLAMP 968
System Description (For USA) 968
Wiring Diagram (For USA) -H/LAMP- 969
Trouble Diagnoses 970
Bulb Replacement 971
Aiming Adjustment 971
HEADLAMP -Daytime Light System- 973
System Description (For Canada) 973
Operation (For Canada) 974
Schematic (For Canada) 975
Wiring Diagram (For Canada) -DTRL- 978
Trouble Diagnoses (For Canada) 979
Bulb Replacement 980
Aiming Adjustment 980
PARKING, LICENSE AND TAIL LAMPS 981
Wiring Diagram -TAIL/L- 981
STOP LAMP 983
Wiring Diagram -STOP/L- 983
BACK-UP LAMP 984
Wiring Diagram -BACK/L- 984
FRONT FOG LAMP 985
System Description 985
Wiring Diagram -F/FOG- 986
Aiming Adjustment 987
TURN SIGNAL AND HAZARD WARNING LAMPS 988
System Description 988
Wiring Diagram -TURN- 991
Trouble Diagnoses 993
Electrical Components Inspection 993
ILLUMINATION 994
System Description 994
Wiring Diagram -ILL- 995
INTERIOR ROOM LAMP 997
Component Parts and Harness Connector Location 997
System Description 998
Wiring Diagram -ROOM/L-1001
Trouble Diagnoses (For models with power door lock)1004
SPOT, TRUNK ROOM AND VANITY MIRROR LAMPS1005
Wiring Diagram -INT/L-1005
METERS AND GAUGES1007
Component Parts and Harness Connector Location1007
System Description1008
Wiring Diagram -METER-1010
Trouble Diagnoses1011
WARNING LAMPS1015
System Description 1015
Schematic1017
Wiring Diagram -WARN-1018
Electrical Components Inspection1021
FRONT WIPER AND WASHER1035
System Description1035
Wiring Diagram -WIPER-1037
Trouble Diagnoses1039
Removal and Installation1041
Washer Nozzle Adjustment1042
Washer Tube Layout1042
HORN1043
Wiring Diagram -HORN-1043
CIGARETTE LIGHTER1044
Wiring Diagram -CIGAR-1044
REAR WINDOW DEFOGGER1045
Component Parts and Harness Connector Location1045
System Description1046
Wiring Diagram -DEF-1048
Trouble Diagnoses (For models with power door locks)1050
Trouble Diagnoses (For models without power door locks)1051
Electrical Components Inspection1052
Filament Check1052
Filament Repair1053
AUDIO1055
System Description1055
Wiring Diagram -AUDIO-1057
Trouble Diagnoses1060
Inspection1061
AUDIO ANTENNA1062
System Description1062
Wiring Diagram -P/ANT-1063
Trouble Diagnoses1064
Location of Antenna1064
Antenna Rod Replacement1064
Fixed Antenna Rod Replacement1065
Removal 1065
Installation1065
Window Antenna Repair1066
ELECTRIC SUNROOF1067
Wiring Diagram -SROOF-1067
POWER DOOR MIRROR1069
Wiring Diagram -MIRROR-1069
POWER SEAT1070
Wiring Diagram -SEAT-1070
AUTOMATIC SPEED CONTROL DEVICE (ASCD)1069
Component Parts and Harness Connector Location1069
System Description1072
Schematic1074
Wiring Diagram -ASCD-1075
Fail-safe System Description1079
Fail-safe System Check1080
Trouble Diagnoses1081
ASCD Wire Adjustment1089
Electrical Components Inspection1090
POWER WINDOW1091
System Description1091
Wiring Diagram -WINDOW-1093
Trouble Diagnoses1095
POWER DOOR LOCK1096
Component Parts and Harness Connector Location1096
System Description1097
Schematic1099
Wiring Diagram -D/LOCK-1100
Trouble Diagnoses1103
MULTI-REMOTE CONTROL SYSTEM1111
Component Parts and Harness Connector Location1111
System Description1112
Schematic1114
Wiring Diagram -MULTI-1115
Trouble Diagnoses1118
Electrical Components Inspection1124
ID Code Entry Procedure1125
THEFT WARNING SYSTEM1126
Component Parts and Harness Connector Location1126
System Description1128
Schematic1132
Wiring Diagram -THEFT-1133
Trouble Diagnoses1137
SMART ENTRANCE CONTROL UNIT1150
Description1150
Input/Output Operation Signal1151
Schematic1153
LOCATION OF ELECTRICAL UNITS1155
Engine Compartment1155
Passenger Compartment1157
HARNESS LAYOUT1159
Outline1159
How to Read Harness Layout1160
Main Harness1161
Engine Room Harness1163
Engine Control Harness1167
Engine No 2 Harness1169
Body Harness1171
Tail Harness1173
Room Lamp1174
Door Harness (LH side)1175
Door Harness (RH side) 1176
Air Bag Harness1177
BULB SPECIFICATIONS1178
Headlamp1178
Exterior Lamp1178
Room Lamp1178
WIRING DIAGRAM CODES (CELL CODES)1179
em1181
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1181
PRECAUTIONS1182
Parts Requiring Angular Tightening1182
Liquid Gasket Application Procedure1182
PREPARATION1183
Special Service Tools1183
Commercial Service Tools1186
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1187
NVH Troubleshooting Chart1188
OUTER COMPONENT PARTS1189
COMPRESSION PRESSURE1192
Measurement of Compression Pressure1192
OIL PAN1193
Removal1193
Installation1195
TIMING CHAIN1197
Removal1199
Upper Timing Chain1199
Lower Timing Chain1202
Inspection1202
Installation1202
Lower Timing Chain1202
Upper Timing Chain1203
OIL SEAL REPLACEMENT1206
Valve Oil Seal1206
Front Oil Seal1206
Rear Oil Seal1207
ACCEL-DRUM UNIT1208
Adjustment1208
CYLINDER HEAD1210
Removal and Installation1211
Disassembly1211
Inspection1211
Cylinder Head Distortion1211
Camshaft Visual Check1212
Camshaft Runout1212
Camshaft Cam Height1212
Camshaft Journal Clearance1212
Camshaft End Play1213
Camshaft Sprocket Runout1213
Valve Guide Clearance1213
Valve Guide Replacement1214
Valve Seats1215
Replacing Valve Seat For Service Parts1215
Valve Dimensions1215
Valve Spring1216
Valve Lifter And Valve Shim1216
Assembly1217
Valve Clearance1217
ENGINE REMOVAL1220
Removal1221
Installation1222
CYLINDER BLOCK1223
Disassembly1224
Piston And Crankshaft1224
Inspection1225
Piston And Piston Pin Clearance1225
Piston Ring Side Clearance1225
Piston Ring End Gap1225
Connecting Rod Bend And Torsion1226
Cylinder Block Distortion1226
Piston-To-Bore Clearance1226
Crankshaft1227
Bearing Clearance1228
Connecting Rod Bushing Clearance (Small end)1230
Replacement of Connecting Rod Bushing (Small end)1230
Flywheel/Drive Plate Runout1231
Assembly1231
Piston1231
Crankshaft1232
Replacing Pilot Bushing1233
SERVICE DATA AND SPECIFICATIONS (SDS)1234
General Specifications1234
Inspection and Adjustment1234
fa1243
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1243
PRECAUTIONS AND PREPARATION1244
Precautions1244
Special Service Tools1244
Commercial Service Tools1245
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1246
NVH Troubleshooting Chart1246
FRONT SUSPENSION SYSTEM1247
ON-VEHICLE SERVICE1248
Front Axle and Front Suspension Parts1248
Front Wheel Bearing1249
Front Wheel Alignment1249
Drive Shaft1251
FRONT AXLE1252
Wheel Hub and Knuckle1253
Drive Shaft1257
FRONT SUSPENSION1265
Coil Spring and Strut Assembly1266
Stabilizer Bar1267
Transverse Link and Lower Ball Joint1268
SERVICE DATA AND SPECIFICATIONS (SDS)1270
General Specifications1270
Inspection and Adjustment1270
fe1272
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1272
PREPARATION1273
Special Service Tool1273
ACCELERATOR CONTROL SYSTEM1274
Accelerator Control System1274
Adjusting Accelerator Wire1274
FUEL SYSTEM1275
Fuel Tank1275
Fuel Pump And Gauge1276
EXHAUST SYSTEM1277
Exhaust System1278
foldout1279
QUICK REFERENCE INDEX 0
SUPER MULTIPLE JUNCTION (SMJ)1279
Installation1279
Terminal Arrangement1280
FUSE BLOCK – Junction Box (J/B)1281
Terminal Arrangement1281
FUSE AND FUSIBLE LINK BOX1282
Terminal Arrangement1282
ELECTRICAL UNITS1283
Terminal Arrangement1283
JOINT CONNECTOR (J/C)1284
Terminal Arrangement1284
gi1285
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1285
PRECAUTIONS AND PREPARATION1286
Supplemental Restraint System (SRS) “AIR BAG”1286
General Precautions1287
Precautions for Multiport Fuel Injection System or Engine Control System1289
Precautions for Three Way Catalyst1289
Precautions for Engine Oils1289
Precautions for Fuel1290
Precautions for Air Conditioning1290
HOW TO USE THIS MANUAL1291
HOW TO READ WIRING DIAGRAMS1293
Sample/Wiring Diagram -EXAMPL-1293
Description1295
HOW TO CHECK TERMINAL1301
Connector and Terminal Pin Kit1301
How to Probe Connectors1301
How to Check Enlarged Contact Spring of Terminal1302
Waterproof Connector Inspection1303
Terminal Lock Inspection1303
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT1304
Work Flow1304
Incident Simulation Tests1305
Circuit Inspection1307
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES1314
How To Follow This Flow Chart1315
CONSULT CHECKING SYSTEM1317
Function and System Application1317
Lithium Battery Replacement1317
Checking Equipment1317
Loading Procedure1318
CONSULT Data Link Connector (DLC) Circuit1318
IDENTIFICATION INFORMATION1319
Model Variation1319
Identification Number1320
Dimensions1322
Wheels and Tires1322
LIFTING POINTS AND TOW TRUCK TOWING1323
Preparation1323
Board-on Lift1324
Garage Jack and Safety Stand1324
2-pole Lift1325
Tow Truck Towing1325
TIGHTENING TORQUE OF STANDARD BOLTS1328
SAE J1930 TERMINOLOGY LIST1329
ha1333
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1333
PRECAUTIONS AND PREPARATION1334
Supplemental Restraint System (SRS) “AIR BAG”1334
Precautions for Working with R-134a 1335
Contaminated Refrigerant1335
General Refrigerant Precautions1335
Precautions for Refrigerant Connection1339
Precautions for Servicing Compressor1339
Special Service Tools1340
R-134a Service Tools and Equipment1341
Commercial Service Tools1342
Precautions for Service Equipment1343
DESCRIPTION1345
Refrigeration Cycle1345
Control Operation1346
Component Layout1347
Discharge Air Flow1348
Component Location1349
Circuit Diagram1351
Wiring Diagram -HEATER-1352
Wiring Diagram -A/C-1353
Operational Check1358
TROUBLE DIAGNOSES1360
How to Perform Trouble Diagnoses for Quick and Accurate Repair1360
Main Power Supply and Ground Circuit Check1361
Push Control Unit1362
Blower Motor Circuit1363
Mode Door Motor Circuit1367
Intake Door Motor Circuit1370
Magnet Clutch Circuit1374
Air Mix Door1380
Trouble Diagnosis For Insufficient Cooling1381
Performance Test Diagnoses1382
Performance Chart1384
Trouble Diagnoses for Abnormal Pressure1385
Trouble Diagnosis for Insufficient Heating1389
Trouble Diagnosis for Noise1390
SERVICE PROCEDURES1391
Checking Refrigerant Leaks1391
Checking Procedure1392
R-134a Service Procedure1394
Compressor Lubricant Quantity1396
Refrigerant Lines1396
Compressor Mounting1399
Belt Tension1399
Fast Idle Control Device (FICD)1399
Compressor1400
Compressor Clutch1400
Thermal Protector1403
Heater Unit (Heater Core)1404
Cooling Unit (A/C Evaporator)1405
Blower Case and Motor1406
Fan Switch and Illumination Bulbs1407
SERVICE DATA AND SPECIFICATIONS (SDS)1408
General Specifications1408
Inspection and Adjustment1408
idx1409
QUICK REFERENCE INDEX 0
lc1418
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1418
PRECAUTIONS AND PREPARATION1419
Supplemental Restraint System (SRS) “AIR BAG”1419
Liquid Gasket Application Procedure1419
Special Service Tools1420
ENGINE LUBRICATION SYSTEM1421
Lubrication Circuit1421
Oil Pressure Check1422
Oil Pump1423
ENGINE COOLING SYSTEM1426
Cooling Circuit1426
System Check1426
Water Pump1428
Thermostat1430
Radiator1431
Overheating Cause Analysis1432
SERVICE DATA AND SPECIFICATIONS (SDS)1433
Engine Lubrication System1433
Engine Cooling System1433
ma1434
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1434
PRECAUTIONS AND PREPARATION1435
Supplemental Restraint System (SRS) “AIR BAG”1435
Special Service Tool1435
Commercial Service Tool1435
GENERAL MAINTENANCE1436
PERIODIC MAINTENANCE1438
Schedule 11439
Schedule 21440
RECOMMENDED FLUIDS AND LUBRICANTS1441
Fluids and Lubricants1441
SAE Viscosity Number1441
Antifreeze Coolant Mixture Ratio1442
ENGINE MAINTENANCE1443
Checking Drive Belts1443
Changing Engine Coolant1444
Checking Fuel Lines1445
Changing Fuel Filter1446
Changing Air Cleaner Filter1446
Changing Engine Oil1447
Changing Oil Filter1447
Changing Spark Plugs1448
Checking EVAP Vapor Purge Lines1449
CHASSIS AND BODY MAINTENANCE1450
Checking Exhaust System1450
Checking Clutch Fluid Level and Leaks1450
Checking M/T Oil1450
Changing M/T Oil1450
Checking A/T Fluid1451
Changin A/T Fluid1451
Checking Brake Fluid Level and Leaks1452
Checking Brake System1452
Checking Disc Brake1452
Checking Drum Brake1452
Balancing Wheels1454
Tire Rotation1454
Checking Steering Gear and Linkage1454
Checking Power Steering Fluid and Lines1454
Lubricating Locks, Hinges and Hood Latches1455
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters1455
SERVICE DATA AND SPECIFICATIONS (SDS)1456
Engine Maintenance1456
Chassis and Body Maintenance1456
mt1457
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1457
PREPARATION1458
Special Service Tools1458
Commercial Service Tools1460
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1461
NVH Troubleshooting Chart1461
Manual Transaxle1461
DESCRIPTION1462
Cross-sectional View1462
ON-VEHICLE SERVICE1463
Replacing Oil Seal1463
Position Switch Check1464
REMOVAL AND INSTALLATION1465
Removal1465
Installation1468
TRANSAXLE GEAR CONTROL1469
MAJOR OVERHAUL1470
Case Components1470
Gear Components1471
Shift Control Components1472
DISASSEMBLY1473
REPAIR FOR COMPONENT PARTS1476
Input Shaft and Gears1476
Mainshaft and Gears1481
Final Drive1485
Shift Control Components1488
Case Components1488
ADJUSTMENT1489
Input Shaft End Play and Differential Side Bearing Preload1489
Mainshaft Bearing Preload1490
ASSEMBLY1493
SERVICE DATA AND SPECIFICATIONS (SDS)1497
General Specifications1497
Inspection and Adjustment1498
ra1502
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1502
PRECAUTIONS AND PREPARATION1503
Precautions1503
Special Service Tool1503
Commercial Service Tools1503
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1504
NVH Troubleshooting Chart1504
REAR SUSPENSION SYSTEM1505
ON-VEHICLE SERVICE1506
Rear Axle and Rear Suspension Parts1506
Rear Wheel Bearing1506
Rear Wheel Alignment1507
REAR AXLE1509
Wheel Hub1509
REAR SUSPENSION1511
Removal and Installation1512
Coil Spring and Strut Assembly1513
Parallel Link, Radius Link and Stabilizer Bar1515
SERVICE DATA AND SPECIFICATIONS (SDS)1516
General Specifications1516
Inspection and Adjustment1516
rs1517
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1517
PRECAUTIONS AND PREPARATION1518
Supplemental Restraint System (SRS) “AIR BAG”1518
SEAT BELTS1519
Front Seat Belt1520
Rear Seat Belt1522
Seat Belt Inspection1523
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)1526
Precautions for SRS “AIR BAG” Service1526
Special Service Tools1526
Description1527
SRS Component Parts Location1527
Maintenance Items1528
Diagnosis Sensor Unit1529
Driver Air Bag Module and Spiral Cable1530
Passenger Air Bag Module1532
Disposal of Air Bag Module1535
TROUBLE DIAGNOSES – Supplemental Restraint System (SRS)1539
Trouble Diagnosis Introduction1539
How to Perform Trouble Diagnoses for Quick and Accurate Repair1542
Schematic1543
Wiring Diagram -SRS-1544
SRS Operation Check1546
Trouble Diagnoses with CONSULT1547
Trouble Diagnoses without CONSULT1555
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn Off1559
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn On1560
Trouble Diagnoses: SRS Does Not Enter Diagnosis Mode Using Door Switch1561
COLLISION DIAGNOSIS1562
st1565
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1565
PRECAUTIONS AND PREPARATION1566
Supplemental Restraint (SRS) “AIR BAG”1566
Precautions for Steering System1566
Special Service Tools1567
Commercial Service Tools1568
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1569
NVH Troubleshooting Chart1569
ON-VEHICLE SERVICE1570
Checking and Adjusting Drive Belts1570
Checking Fluid Level1570
Checking Fluid Leakage1570
Bleeding Hydraulic System1571
Checking Steering Wheel Turning Force1571
Checking Steering Wheel Play1572
Checking Neutral Position on Steering Wheel1572
Front Wheel Turning Angle1572
Checking Gear Housing Movement1572
Checking Hydraulic System1573
STEERING WHEEL AND STEERING COLUMN1574
Steering Wheel1574
Steering Column1575
Disassembly and Assembly1576
Inspection1577
POWER STEERING GEAR AND LINKAGE1578
Removal and Installation1578
Disassembly1581
Inspection1581
Assembly1582
POWER STEERING PUMP1584
Pre-disassembly Inspection1584
Inspection1585
Disassembly1585
Assembly1586
SERVICE DATA AND SPECIFICATIONS (SDS)1587
General Specifications1587
Inspection and Adjustment1587
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