1998 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1998 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1596
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW:
DESCRIPTION:
1998 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1998 Nissan ALTIMA. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication.
- The right is reserved to make changes in specifications and methods at any time without notice.
PRECAUTIONS AND PREPARATION
• Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent the internal parts from becoming contaminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere with the operation of the transaxle.
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly. o Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
• It is very important to perform functional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also lC”i prevent springs and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and seals, or hold bearings and washers in place during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to “ATF COOLER SERVICE” (Refer to AT-6).
• After overhaul, refill the transmission with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque converter and ATF cooling system. Always follow the procedures under “Changing A/T Fluid” in the MA section when changing A/T fluid.
TABLE OF CONTENTS:
1998 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
fwd 1
QUICK REFERENCE INDEX 1
FOREWORD 2
GI – General Information 0
MA – Maintenance 0
EM – Engine Mechanical 0
LC – Engine Lubrication & Cooling Systems 0
EC – Engine Control System 0
FE – Accelerator Control, Fuel & Exhaust Systems 0
CL – Clutch 0
MT – Manual Transaxle 0
AT – Automatic Transaxle 0
FA – Front Axle & Front Suspension 0
RA – Rear Axle & Rear Suspension 0
BR – Brake System 0
ST – Steering System 0
RS – Restraint System 0
BT – Body & Trim 0
HA – Heater & Air Conditioner 0
EL – Electrical System 0
IDX – Alphabetical Index 1
Foldout 0
Comment Sheet 3
Quick Reference Chart 4
GST Mode 6 – Test Value & Test Limit Chart 5
at 6
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 6
DIAGNOSTIC TROUBLE CODE INDEX 8
Alphabetical & P No Index for DTC 8
PRECAUTIONS AND PREPARATION 9
Supplemental Restraint System (SRS) “AIR BAG” 9
Precautions for On Board Diagnostic (OBD) System of A/T and Engine 9
Precautions 9
Service Notice or Precautions 11
Special Service Tools 13
Commercial Service Tools 16
OVERALL SYSTEM 17
A/T Electrical Parts Location 17
Circuit Diagram for Quick Pinpoint Check 18
Cross-sectional View 19
Hydraulic Control Circuit 20
Shift Mechanism 21
Control System 30
Control Mechanism 32
Control Valve 37
ON BOARD DIAGNOSTIC SYSTEM DESCTIPTION 38
Introduction 38
OBD-II Function for A/T System 38
One or Two Trip Detection Logic of OBD-II 38
OBD-II Diagnostic Trouble Code (DTC) 38
Malfunction Indicator Lamp (MIL) 42
CONSULT 42
Diagnostic Procedure Without CONSULT 49
TROUBLE DIAGNOSIS – Introduction 53
Introduction 53
Diagnostic Worksheet 54
Work Flow 57
TROUBLE DIAGNOSIS – Basic Inspection 58
A/T Fluid Check 58
Stall Test 58
Pressure Test 61
Road Test 62
TROUBLE DIAGNOSIS – General Description 73
Symptom Chart 73
TCM Terminals and Reference Value 76
TROUBLE DIAGNOSIS FOR POWER SUPPLY 80
Main Power Supply and Ground Circuit 80
DTC P0705, Inhibitor Switch 82
DTC P0710, A/T Fluid Temperature Sensor 87
DTC P0720, Vehicle Speed Sensor-A/T (Revolution sensor) 92
DTC P0725, Engine Speed Signal 96
DTC P0731, A/T 1st Gear Function 100
DTC P0732, A/T 2nd Gear Function 107
DTC P0733, A/T 3rd Gear Function 113
DTC P0734, A/T 4th Gear Function 119
DTC P0740, Torque Converter Clutch Solenoid Valve 128
DTC P0744, A/T TCC S/V Function (Lock-up) 133
DTC P0745, Line Pressure Solenoid Valve 141
DTC P0750, Shift Solenoid Valve A 146
DTC P0755, Shift Solenoid Valve B 151
DTC P1705, Throttle Position Sensor 156
DTC P1760, Overrun Clutch Solenoid Valve 163
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP SEN 168
A/T Fluid Temperature Sensor Circuit and TCM Power Source 168
TROUBLE DIAGNOSIS FOR VHCL SPEED SEN-MTR 173
Vehicle Speed Sensor-MTR 173
TROUBLE DIAGNOSES FOR SYMPTOMS 177
Non-detectable Items 177
1 O/D OFF Indicator Lamp Does Not Come On 180
2 Engine Cannot Be Started In “P” and “N” Position 181
3 In “P” Position, Vehicle Moves Forward or Backward When Pushed 181
4 In “N” Position, Vehicle Moves 182
5 Large Shock “N” – “R” Position 183
6 Vehicle Does Not Creep Backward in “R” Position 184
7 Vehicle Does Not Creep Forward In “D”, “2” or “1” Position 185
8 Vehicle Cannot Be Started From D1 186
9 A/T Does Not Shift: D1- D2 or Does Not Kickdown: D4 – D2 187
10 A/T Does Not Shift: D2 – D3 188
11 A/T Does Not Shift D3 – D4 189
12 A/T Does Not Perform Lock-up 190
13 A/T Does Not Hold Lock-up Condition 191
14 Lock-up Is Not Released 191
15 Engine Speed Does Not Return To Idle (Light Braking D4 – D3 192
16 Vehicle Does Not Start From D1 193
17 A/T Does Not Shift: D4- D3, When Overdrive Control Switch “ON” – “OFF” 193
18 A/T Does Not Shift: D3 – 2-2, When Selector Lever “D” – “2” Position 194
19 A/T Does Not Shift: 2-2 – 1-1, When Selector Lever “2” – “1” Position 194
20 Vehicle Does Not Decelerate By Engine Brake 195
21 TCM Self-diagnosis Does Not Activate (Inhibitor, Overdrive Control and Throttle Position Switch Circuit checks) 195
TROUBLE DIAGNOSES – A/T Shift Lock System 203
Description 203
Shift Lock System Electrical Parts Location 203
Wiring Diagram – SHIFT – 204
Diagnostic Procedure 205
Key Interlock Cable 207
Component Check 208
ON-VEHICLE SERVICE 210
Control Valve Assembly and Accumulator 210
Revolution Sensor Replacement 211
Inhibitor Switch Adjustment 211
Control Cable Adjustment 212
Differential Side Oil Seal Replacement 212
REMOVAL AND INSTALLATION 213
Removal 213
Installation 214
MAJOR OVERHAUL 216
Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings 219
Oil Channel 220
DISASSEMBLY 221
REPAIR FOR COMPONENT PARTS 235
Manual Shaft 235
Oil Pump 237
Control Valve Assembly 241
Control Valve Upper Body 249
Control Valve Lower Body 253
Reverse Clutch 255
High Clutch 258
Forward Clutch and Overrun Clutch 262
Low & Reverse Brake 268
Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub 270
Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer 274
Band Servo Piston Assembly 279
Final Drive 284
ASSEMBLY 288
Assembly 1 288
Adjustment 1 288
Assembly 2 293
Adjustment 2 299
Assembly 3 301
SERVICE DATA AND SPECIFICATIONS (SDS) 307
General Specifications 307
Specifications and Adjustments 307
Body_Repair_Manual 314
1998 Nissan Altima Body Repair Manual 314
5L3098 314
Table of Contents 316
br 354
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 354
PRECAUTIONS AND PREPARATION 356
Supplemental Restraint System (SRS) “Air Bag” 356
Precautions for Brake System 356
Commercial Service Tools 356
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 357
NVH Troubleshooting Chart 357
CHECK AND ADJUSTMENT 358
Checking Brake Fluid Level 358
Checking Brake Line 358
Checking Brake Fluid 358
AIR BLEEDING 359
Bleeding Procedure 359
BRAKE HYDRAULIC LINE 360
CONTROL VALVE 361
Proportioning Valve 361
BRAKE PEDAL AND BRACKET 363
Removal and Installation 363
Inspection 363
Adjustment 363
MASTER CYLINDER 365
Removal 365
Disassembly 365
Inspection 366
Assembly 366
Installation 367
BRAKE BOOSTER 368
On-vehicle Service 368
Removal 368
Inspection 369
Installation 369
VACUUM HOSE 370
Removal and Installation 370
Inspection 370
FRONT DISC BRAKE 371
Pad Replacement 371
Removal 372
Disassembly 373
Inspection – Caliper 373
Inspection – Rotor 374
Assembly 374
Installation 374
REAR DRUM BRAKE 375
Inspection – Wheel Cylinder 377
Wheel Cylinder Overhaul 377
Inspection – Drum 377
Inspection – Lining 378
Installation 378
REAR DISC BRAKE 380
Pad Replacement 380
Removal 382
Disassembly 382
Inspection – Caliper 383
Inspection – Rotor 384
Assembly 384
Installation 386
PARKING BRAKE CONTROL 387
Removal and Installation 387
Inspection 387
Adjustment 388
ANTI-LOCK BRAKE SYSTEM 389
Purpose 389
Operation 389
ABS Hydraulic Circuit 389
System Components 390
System Description 390
Removal and Installation 391
Front Wheel Sensor 391
Rear Wheel Sensor 391
Control Unit 392
Actuator 392
Actuator Relay Assembly 392
TROUBLE DIAGNOSES 393
How to Perform Trouble Diagnoses for Quick and Accurate Repair 393
Preliminary Check 394
Component Parts and Harness Connector Location 395
Circuit Diagram for Quick Pinpoint Check 396
Wiring Diagram – ABS – 397
Self-diagnosis 402
Function 402
Self-diagnosis Procedure 402
How to Read Self-Diagnostic Results (Malfunction codes) 403
How to Erase Self-Diagnostic Results (Malfunction codes) 403
Malfunction Code/Symptom Chart 404
CONSULT 405
CONSULT Application to ABS 405
CONSULT Inspection Procedure 406
Self-Diagnosis Procedure 406
Self-Diagnostic Results Mode 407
Data Monitor Procedure 408
Active Test Procedure 409
Data Monitor Mode 410
Active Test Mode 410
Ground Circuit Check 411
Actuator Motor Ground 411
Control Unit Ground 411
ABS Relay Unit Ground 411
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS 412
Diagnostic Procedure 1 (ABS actuator solenoid valve) 412
Diagnostic Procedure 2 (Wheel sensor or rotor) 414
Component Inspection 415
Diagnostic Procedure 3 (Motor relay or motor) 416
Diagnostic Procedure 4 (Solenoid valve relay) 419
Diagnostic Procedure 5 (Low voltage) 422
Diagnostic Procedure 6 (Control unit) 423
TROUBLE DIAGNOSIS FOR SYMPTOMS 424
Diagnostic Procedure 7 (ABS works frequently) 424
Diagnostic Procedure 8 (Unexpected pedal action) 425
Diagnostic Procedure 9 (Long stopping distance) 425
Diagnostic Procedure 10 (ABS does not work) 426
Diagnostic Procedure 11 (Pedal vibration and noise) 426
Diagnostic Procedure 12 (Warning lamp does not come on when ignition switch is turned ON) 427
Diagnostic Procedure 13 (Warning lamp stays on when ignition switch is turned ON) 429
SERVICE DATA AND SPECIFICATIONS (SDS) 432
General Specifications 432
Inspection and Adjustment 432
bt 433
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 433
PRECAUTIONS AND PREPARATION 434
Service Notice 434
Supplemental Restraint System (SRS) “AIR BAG” 434
Clip and Fastener 435
BODY END 438
Body Front End 438
Body Rear End and Opener 442
DOOR 446
Front Door 446
Rear Door 447
INSTRUMENT PANEL 448
INTERIOR TRIM 451
Side and Floor Trim 451
Door Trim 453
Roof Trim 455
Luggage Room Trim 456
EXTERIOR 457
(1) Front hood insulator 458
(2), (3) Cowl top grille and cowl top seal 458
(4) Front windshield molding 458
(4) Windshield upper and side molding 458
(5) Sunroof lid weatherstrip 459
(6) Body side drip weatherstrip 459
(7) Body side welt 459
(8) Door sash molding 459
(9) Door outside molding 460
(10) Door parting seal 460
(11) Side guard molding 460
(12) Door weatherstrip 461
(13) Mudguards 461
(14) Rear combination lamp 462
(15) Trunk lid weatherstrip 462
(16) Rear air spoiler 463
(17) Rear window molding 463
SEAT 464
Front Seat 464
Rear Seat 465
SUNROOF 467
Trouble Diagnoses 471
WINDSHIELD AND WINDOWS 475
Windshield and Rear Window 476
Quarter Window 477
MIRROR 478
Door Mirror 478
Rearview Mirror 479
BODY ALIGNMENT 480
Engine Compartment 480
Underbody 482
cl 484
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 484
PRECAUTIONS AND PREPARATION 485
Precautions 485
Special Service Tools 485
Commercial Service Tools 485
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 486
NVH Troubleshooting Chart 486
CLUTCH SYSTEM – Hydraulic Type 487
INSPECTION AND ADJUSTMENT 488
Adjusting Clutch Pedal 488
Bleeding Procedure 489
HYDRAULIC CLUTCH CONTROL 490
Clutch Master Cylinder 490
Operating Cylinder 491
CLUTCH RELEASE MECHANISM 492
CLUTCH DISC AND CLUTCH COVER 493
Clutch Disc 493
Clutch Cover and Flywheel 494
SERVICE DATA AND SPECIFICATIONS (SDS) 495
General Specifications 495
Inspection and Adjustment 495
ec 496
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 496
DIAGNOSTIC TROUBLE CODE INDEX 499
Alphabetical & P No Index for DTC 499
PRECAUTIONS AND PREPARATION 501
Special Service Tools 501
Commercial Service Tools 501
Supplemental Restraint System (SRS) “AIR BAG” 502
Precautions for On Board Diagnostic (OBD) System of Engine and A/T 502
Engine Fuel & Emission Control System 503
Precautions 504
ENGINE AND EMISSION CONTROL OVERALL SYSTEM 506
Circuit Diagram 506
ECCS Component Parts Location 507
System Diagram 509
Vacuum Hose Drawing 510
System Chart 511
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION 512
Multiport Fuel Injection (MFI) System 512
Distributor Ignintion (DI) System 514
Air Conditiioning Cut Control 515
Fuel Cut Control 516
EVAPORATIVE EMISSION SYSTEM 517
Description 517
Inspection 517
Evaporative Emission Line Drawing 520
On Board Refueling Vapor Recovery (ORVR) 522
POSITIVE CRANKCASE VENTILATION 527
Description 527
Inspection 527
BASIC SERVICE PROCEDURE 528
Fuel Pressure Release 528
Fuel Pressure Check 528
Fuel Pressure Regulator Check 529
Injector Removal and Installation 529
Fast Idle Cam (FIC) 529
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment 531
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION 537
Introduction 537
Two Trip Detection Logic 537
Emission-related Diagnostic Information 538
Malfunction Indicator lamp (MIL) 549
OBD System Operation Chart 552
CONSULT 557
Generic Scan Tool (GST) 568
TROUBLE DIAGNOSIS – INTRODUCTION 570
Introduction 570
Diagnostic Worksheet 570
TROUBLE DIAGNOSIS – Work Flow 572
Work Flow 572
Description for Work Flow 573
TROUBLE DIAGNOSIS – Basic Inspection 574
Basic Inspection 574
TROUBLE DIAGNOSIS – General Description 576
Diagnostic Trouble Code (DTC) Inspection Priority Chart 576
Fail-Safe Chart 577
Symptom Matrix Chart 578
CONSULT Reference Value in Data Monitor Mode 581
Major Sensor Reference Graph In Data Monitor Mode 583
ECM Terminals and Reference Value 585
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT 594
Description 594
Common I/I Report Situations 594
Diagnostic Procedure 594
TROUBLE DIAGNOSIS FOR POWER SUPPLY 595
Main Power Supply and Ground Circuit 595
DTC P0100, Mass Air Flow Sensor (MAFS) 600
DTC P0105, Absolute Pressure Sensor 609
DTC P0110, Iintake Air Temperature Sensor 617
DTC P0115, Engine Coolant Temperature Sensor (ECTS) 623
DTC P0120, Throttle Position Sensor 628
DTC P0125, Engine Coolant Temperature (ECT) Sensor 639
DTC P0130, Front Heated Oxygen Sensor (Circuit) (Front HO2S) 644
DTC P0131, Front Heated Oxygen Sensor (Lean Shift Monitoring) (Front H02S) 651
DTC P0132, Front Heated Oxygen Sensor (Rich Shift Monitoring) (Front H02S) 658
DTC P0133, Front Heated Oxygen Sensor (Response Monitoring) (Front H02S) 665
DTC P0134, Front Heated Osygen Sensor (High Voltage) (Front HO2S 673
DTC P0135, Front Heated Oxygen Sensor Heater 678
DTC P0137, Rear Heated Oxygen Sensor (Min Voltage Monitoring) (Rear HO2S) 682
DTC P0138, Rear Heated Oxygen Sensor (Max Voltage Monitoring) (Rear HO2S) 689
DTC P0139, Rear Heated Oxygen Sensor (Response Monitoring) (Rear HO2S) 696
DTC P0140, Rear Heated Oxygen Sensor (High Voltage) (Rear HO2S) 702
DTC P0141, Rear Heated Oxygen Sensor Heater 707
DTC P0171, Fuel Injection System Function (Lean side) 711
DTC P0172, Fuel Injection System Function (Rich side) 717
DTC P0180, Tank Fuel Temperature Sensor 723
DTC P0300 – P0304, No 4 – 1 Cylinder Misfire, Multiple Cylinder Misfire 727
DTC P0325, Knock Sensor (KS) 732
DTC P0335, Crankshaft Position Sensor (CKPS) (OBD) 736
DTC P0340, Crankshaft Position Sensor (CMPS) 741
DTC P0400, EGR Function (Close) 747
DTC P0402, EGRC-BPT Valve Function 755
DTC P0420, Three Way Catalyst Function 760
DTC P0440, Evaporative Emission (EVAP) Control System (Small Leak) (Negative Pressure) 765
DTC P0443, Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 774
DTC P0446, Evaporative Emission (EVAP) Canister Vent Control Valve (Circuit) 780
DTC P0450, Evaporative Emission (EVAP) Control System Pressure Sensor 785
DTC P0500, Vehicle Speed Sensor (VSS) 790
DTC P0505, Idle Air Control Valve (IACV) – Auxiliary Air Control (AAC) Valve 794
DTC P0510, Closed Throttle Position Switch 800
DTC P0600, A/T Control 805
DTC P0605, Engine Control Module (ECM)-ECCS Control Module 808
DTC P1105, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve 810
DTC P1148, Closed Loop Control 817
DTC P1320, Ignition Signal 819
DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG) 825
DTC P1400, EGRC-Solenoid Valve 830
DTC P1401, EGR Temperature Sensor 835
DTC P1402, EGR Function (Open) 841
DTC P1440, Evaporative Emission (EVAP) Control System (Small Leak) (Positive Pressure) 848
DTC P1444, Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 858
DTC P1446, Evaporative Emission (EVAP) Canister Vent Control Valve (Close) 865
DTC P1447, Evaporative Emission (EVAP) Control System Purge Flow Monitoring 870
DTC P1448, Evaporative Emission (EVAP) Canister Vent Control Valve (Open) 878
DTC P1490, Vacuum Cut Valve Bypass Valve 884
DTC P1491, Vacuum Cut Valve Bypass Valve 889
DTC P1605, A/T Diagnosis Communication Line 894
DTC P1706, Park/Neutral Position Switch 897
TROUBLE DIAGNOSIS FOR OVERHEAT 902
Overheat 902
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS 914
Injector 914
Start Signal 917
Fuel Pump 920
Power Steering Oil Pressure Switch 925
IACV-FICD Solenoid Valve 929
Electric Load Signal 933
MIL & Data Link Connectors 936
SERVICE DATA AND SPECIFICATIONS (SDS) 937
General Specifications 937
Inspection and Adjustment 937
el 939
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 939
PRECAUTIONS AND PREPARATION 942
Supplemental Restraint System (SRS) “AIR BAG” 942
HARNESS CONNECTOR 943
Description 943
STANDARDIZED RELAY 944
Description 944
POWER SUPPLY ROUTING 946
Schematic 946
Wiring Diagram – POWER – 948
Fuse 955
Fusible Link 955
Circuit Breaker Inspection 955
GROUND DISTRIBUTION 956
BATTERY 959
How to Handle Battery 959
Service Data and Specifications (SDS) 962
STARTING SYSTEM 963
System Description 963
Wiring Diagram – START – 965
Construction 967
Removal and Installation 967
Pinion/Clutch Check 967
Service Data and Specifications (SDS) 968
CHARGING SYSTEM 969
System Description 969
Wiring Diagram – CHARGE – 970
Trouble Diagnoses 971
Construction 972
Removal and Installation 973
Service Data and Specifications (SDS) 973
COMBINATION SWITCH 974
Combination Switch/Check 974
Replacement 975
Steering Switch/Check 976
HEADLAMP 977
System Description (For USA) 977
Wiring Diagram (For USA) – H/LAMP – 978
Trouble Diagnoses 979
Bulb Replacement 980
Aiming Adjustment 980
HEADLAMP – Daytime Light System – 982
System Description (For Canada) 982
Operation (For Canada) 983
Schematic (For Canada) 984
Wiring Diagram (For Canada) – DTRL – 985
Trouble Diagnoses (For Canada) 988
Bulb Replacement 989
Aiming Adjustment 989
PARKING, LICENSE AND TAIL LAMPS 990
Wiring Diagram – TAIL/L – 990
STOP LAMP 992
Wiring Diagram – STOP/L – 992
BACK-UP LAMP 993
Wiring Diagram – BACK/L – 993
FRONT FOG LAMP 994
System Description 994
Wiring Diagram – F/FOG – 995
Aiming Adjustment 996
TURN SIGNAL AND HAZARD WARNING LAMPS 997
System Description 997
Wiring Diagram – TURN -1000
Trouble Diagnoses1002
Electrical Components Inspection1002
ILLUMINATION1003
System Description1003
Wiring Diagram – ILL -1004
INTERIOR ROOM LAMP1006
Component Parts and Harness Connector Location1006
System Description1007
Wiring Diagram – ROOM/L -1010
Trouble Diagnoses (For models with power door lock)1013
SPOT, TRUNK ROOM AND VANITY MIRROR LAMPS1014
Wiring Diagram – INT/L -1014
METER AND GAUGES1016
Component Parts and Harness Connector Location1016
System Description1017
Wiring Diagram – METER -1019
Trouble Diagnoses1020
WARNING LAMPS1024
System Description1024
Schematic1026
Wiring Diagram – WARN -1027
Electrical Components Inspection1030
WARNING CHIME1031
Component Parts and Harness Connector Location1031
System Description1032
Wiring Diagram – CHIME -1034
Trouble Diagnoses1036
Electrical Components Inspection1042
FRONT WIPER AND WASHER1044
System Description1044
Wiring Diagram – WIPER -1046
Trouble Diagnoses1048
Removal and Installation1050
Washer Nozzle Adjustment1051
Washer Tube Layout1051
HORN1052
Wiring Diagram – HORN -1052
CIGARETTE LIGHTER1053
Wiring Diagram – CIGAR -1053
REAR WINDOW DEFOGGER1054
Component Parts and Harness Connector Location1054
System Description1055
Wiring Diagram – DEF -1057
Trouble Diagnoses (For models with power door locks)1059
Trouble Diagnoses (For models without power door locks)1060
Electrical Components Inspection1061
Filament Check1061
Filament Repair1062
AUDIO1064
System Description1064
Wiring Diagram – AUDIO -1066
Trouble Diagnoses1069
Inspection1070
AUDIO ANTENNA1071
System Description1071
Wiring Diagram – P/ANT -1072
Trouble Diagnoses1073
Location of Antenna1073
Antenna Rod Replacement1073
Fixed Antenna Rod Replacement1075
Removal1075
Installation1075
Window Antenna Repair1076
ELECTRIC SUNROOF1077
Wiring Diagram – SROOF -1077
POWER DOOR MIRROR1079
Wiring Diagram – MIRROR -1079
POWER SEAT1080
Wiring Diagram – SEAT -1080
AUTOMATIC SPEED CONTROL DEVICE (ASCD)1081
Component Parts and Harness Connector Location1081
System Description1082
Schematic1084
Wiring Diagram – ASCD -1085
Fail-safe System Description1089
Fail-safe System Check1090
Trouble Diagnoses1091
ASCD Wire Adjustment1099
Electrical Components Inspection1100
POWER WINDOW1101
System Description1101
Wiring Diagram – WINDOW -1104
Trouble Diagnoses1106
POWER DOOR LOCK1107
Component Parts and Harness Connector Location1107
System Description1108
Schematic1110
Wiring Diagram – D/LOCK -1111
Trouble Diagnoses1114
MULTI-REMOTE CONTROL SYSTEM1122
Component Parts and Harness Connector Location1122
System Description1123
Schematic1125
Wiring Diagram – MULTI -1126
Trouble Diagnoses1129
Electrical Components Inspection1135
ID Code Entry Procedure1136
THEFT WARNING SYSTEM1137
Component Parts and Harness Connector Location1137
System Description1139
Schematic1143
Wiring Diagram – THEFT -1144
Trouble Diagnoses1148
SMART ENTRANCE CONTROL UNIT1161
Description1161
Input/Output Operation Signal1162
Schematic1164
LOCATION OF ELECTRICAL UNITS1166
Engine Compartment1166
Passenger Compartment1168
HARNESS LAYOUT1170
Outline1170
How to Read Harness Layout1171
Main Harness1172
Engine Room Harness1174
Engine Control Harness1178
Engine No 2 Harness1180
Body Harness1182
Tail Harness1184
Room Lamp1185
Door Harness (LH side)1186
Door Harness (RH side)1187
Air Bag Harness1188
BULB SPECIFICATIONS1189
Headlamp1189
Exterior Lamp1189
Interior Lamp1189
WIRING DIAGRAM CODES (CELL CODES)1190
em1192
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1192
PRECAUTIONS1193
Parts Requiring Angular Tightening1193
Liquid Gasket Application Procedure1193
PREPARATION1194
Special Service Tools1194
Commercial Service Tools1197
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1198
NVH Troubleshooting Chart1199
OUTER COMPONENT PARTS1200
COMPRESSION PRESSURE1203
Measurement of Compression Pressure1203
OIL PAN1204
Removal1204
Installation1206
TIMING CHAIN1208
Removal1210
Upper Timing Chain1210
Lower Timing Chain1213
Inspection1213
Installation1213
Lower Timing Chain1213
Upper Timing Chain1214
OIL SEAL REPLACEMENT1217
Valve Oil Seal1217
Front Oil Seal1217
Rear Oil Seal1218
ACCEL- DRUM UNIT1219
Adjustment1219
CYLINDER HEAD1221
Removal and Installation1222
Disassembly1222
Inspection1222
Cylinder Head Distortion1222
Camshaft Visual Check1223
Camshaft Runout1223
Camshaft Cam Height1223
Camshaft Journal Clearance1223
Camshaft End Play1224
Camshaft Sprocket Runout1224
Valve Guide Clearance1224
Valve Gude Replacement1225
Valve Seats1226
Replacing Valve Seat For Service Parts1226
Valve Dimensions1226
Valve Spring1227
Valve Lifter And Valve Shim1227
Assembly1228
Valve Clearance1228
ENGINE REMOVAL1231
Removal1232
Installation1233
CYLINDER BLOCK1234
Disassembly1235
Piston And Crankshaft1235
Inspection1236
Piston And Piston Pin Clearance1236
Piston Ring Side Clearance1236
Piston Ring End Gap1236
Connecting Rod Bend and Torsion1237
Cylinder Block Distortion1237
Piston-To-Bore Clearance1237
Crankshaft1238
Bearing Clearance1239
Connecting Rod Bushing Clearance (Small end)1241
Replacement of Connecting Rod Bushing (Small End)1241
Flywheel/Drive Plate Runout1242
Assembly1242
Piston1242
Crankshaft1243
Replacing Pilot Bushing1244
SERVICE DATA AND SPECIFICATIONS (SDS)1245
General Specifications1245
Inspection and Adjustment1245
fa1254
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1254
PRECAUTIONS AND PREPARATION1255
Precautions1255
Special Service Tools1255
Commercial Service Tools1256
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1257
NVH Troubleshooting Chart1257
FRONT AXLE AND FRONT SUSPENSION1258
ON-VEHICLE SERVICE1259
Front Axle and Front Suspension Parts1259
Front Wheel Bearing1260
Front Wheel Alignment’1260
Drive Shaft1262
FRONT AXLE1263
Wheel Hub and Knuckle1264
Drive Shaft1268
FRONT SUSPENSION1276
Coil Spring and Strut Assembly1277
Stabilizer Bar1278
Transverse Link and Lower Ball Joint1279
SERVICE DATA AND SPECIFICATIONS (SDS)1281
General Specifications1281
Inspection and Adjustment1282
fe1283
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1283
PREPARATION1284
Special Service Tool1284
ACCELERATOR CONTROL SYSTEM1285
Accelerator Control System1285
Adjusting Accelerator Wire1285
FUEL SYSTEM1286
Fuel Tank1286
Fuel Pump and Gauge1287
EXHAUST SYSTEM1288
Exhaust System1289
foldout1290
QUICK REFERENCE INDEX 0
SUPER MULTIPLE JUNCTION (SMJ)1290
INSTALLATION1290
Terminal Arrangement1291
FUSE BLOCK – Junction Box (J/B)1292
Terminal Arrangement1292
ELECTRICAL UNITS1294
Terminal Arrangement1294
gi1296
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1296
PRECAUTIONS AND PREPARATION1297
Supplemental Restraint System (SRS) “AIR BAG”1297
General Precautions1298
Precautions for Multiport Fuel Injection System or ECCS Engine1300
Precautions for Three Way Catalyst1300
Precautions for Engine Oils1300
Precautions for Fuel1301
Precautions for Air Conditioning1301
HOW TO USE THIS MANUAL1302
HOW TO READ WIRING DIAGRAMS1304
Sample/Wiring Diagram – EXAMPL -1304
Description1306
HOW TO CHECK TERMINAL1312
Connector and Terminal Pin Kit1312
How to Probe Connectors1312
How to Check Enlarged Contact Spring of Terminal1313
Waterproof Connector Inspection1314
Terminal Lock Inspection1314
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT1315
Work Flow1315
Incident Simulation Tests1316
Circuit Inspection1318
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES1325
How to Follow This Flow Chart1326
CONSULT CHECKING SYSTEM1328
Function and System Application1328
Lithium Battery Replacement1328
Checking Equipment1328
Loading Procedure1329
CONSULT Data Link Connector (DLC) Circuit1329
IDENTIFICATION INFORMATION1330
Model Variation1330
Identification Number1331
Dimensions1333
Wheels and Tires1333
LIFTING POINTS AND TOW TRUCK TOWING1334
Preparation1334
Board-on Lift1335
Garage Jack and Safety Stand1335
2-pole Lift1336
Tow Truck Towing1336
TIGHTENING TORQUE OF STANDARD BOLTS1338
SAE J1930 TERMINOLOGY LIST1339
ha1343
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1343
PRECAUTIONS AND PREPARATION1344
Supplemental Restraint System (SRS) “AIR BAG”1344
Precautions for Working with R-134a1344
General Refrigerant Precautions1344
Precautions for Refrigerant Connection1345
Precautions for Servicing Compressor1348
Special Service Tools1349
R-134a Service Tools and Equipment1350
Precautions for Service Equipment1352
DESCRIPTION1354
Refrigeration Cycle1354
Control Operation1355
Componenet Layout1356
Discharge Air Flow1357
Harness Layout1358
Circuit Diagram1360
Wiring Diagram – HEATER -1361
Wiring Diagram – A/C -1362
Operational Check1367
TROUBLE DIAGNOSES1369
How to Perform Trouble Diagnoses for Quick and Accurate Repair1369
Main Power Supply and Ground Circuit Check1370
Push Control Unit1371
Blower Motor Circuit1372
Mode Door Motor Circuit1376
Intake Door Motor Circuit1379
Magnet Clutch Circuit1383
Air Mix Door1389
Trouble Diagnosis For Insufficient Cooling1390
Performance Test Diagnoses1391
Performance Chart1393
Trouble Diagnoses for Abnormal Pressure1394
Trouble Diagnosis for Insufficient Heating1398
Trouble Diagnosis for Noise1399
SERVICE PROCEDURES1400
Checking Refrigerant Leaks1400
Checking Procedure1401
R-134a Service Procedure1403
Compressor Lubricant Quantity1405
Refrigerant Lines1407
Compressor Mounting1408
Belt Tension1408
Fast Idle Control Device (FICD)1408
Compressor1409
Compressor Clutch1409
Thermal Protector1412
Heater Unit (Heater Core)1413
Cooling Unit (A/C Evaporator)1414
Blower Case and Motor1415
Fan Switch and Illumination Bulbs1416
SERVICE DATA AND SPECIFICATIONS (SDS)1417
General Specifications1417
Inspection and Adjustment1417
idx1418
QUICK REFERENCE INDEX 0
lc1427
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1427
PRECAUTIONS AND PREPARATION1428
Supplemental Restraint System (SRS) “AIR BAG”1428
Liquid Gasket Application Procedure1428
Special Service Tools1429
ENGINE LUBRICATION SYSTEM1430
Lubrication Circuit1430
Oil Pressure Check1431
Oil Pump1432
ENGINE COOLING SYSTEM1435
Cooling Circuit1435
System Check1435
Water Pump1437
Thermostat1439
Radiator1440
Overheating Cause Analysis1441
SERVICE DATA AND SPECIFICATIONS (SDS)1442
Engine Lubrication System1442
Engine Cooling System1442
ma1443
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1443
PRECAUTIONS AND PREPARATION1444
Supplemental Restraint System (SRS) “AIR BAG” 1444
Special Service Tool1444
GENERAL MAINTENANCE1445
PERIODIC MAINTENANCE1447
Schedule 11448
Schedule 21449
RECOMMENDED FLUIDS AND LUBRICANTS1450
Fluids and Lubricants1450
SAE Viscosity Number1450
Antifreeze Coolant Mixture Ratio1451
ENGINE MAINTENANCE1452
Checking Drive Belts1452
Changing Engine Coolant1453
Checking Fuel Lines1454
Changing Fuel Filter1455
Changing Air Cleaner Filter1455
Changing Engine Oil1456
Changing Oil Filter1456
Changing Spark Plugs1457
Checking EVAP Vapor Purge Lines1457
CHASSIS AND BODY MAINTENANCE1458
Checking Exhaust System1458
Checking Clutch Fluid Level and Leaks1458
Checking M/T Oil1458
Changing M/T OIL1458
Checking A/T Fluid1459
Changing A/T Flluid1459
Checking Brake Fluid Level and Leaks1460
Checking Brake System1460
Checking Disc Brake1460
Checking Drum Brake1460
Balancing Wheels1462
Tire Rotation1462
Checking Steering Gear and Linkage1462
Checking Power Steering Fluid and Lines1462
Lubricating Locks, Hinges and Hood Latches1463
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters1463
SERVICE DATA AND SPECIFICATIONS (SDS)1464
Engine Maintenance1464
Chassis and Body Maintenance1464
mt1465
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1465
PREPARATION1466
Special Service Tools1466
Commercial Service Tools1468
DESCRIPTION1469
Cross-sectional View1469
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1470
NVH Troubleshooting Chart1470
Manual Transaxle1470
ON-VEHICLE SERVICE1471
Replacing Oil Seal1471
Position Switch Check1472
REMOVAL AND INSTALLATION1473
Removal1473
Installation1476
TRANSAXLE GEAR CONTROL1477
MAJOR OVERHAUL1478
Case Components1478
Gear Components1479
Shift Control Components1480
DISASSEMBLY1481
REPAIR FOR COMPONENT PARTS1484
Input Shaft and Gears1484
Mainshaft and Gears1489
Final Drive1493
Shift Control Components1496
Case Components1496
ADJUSTMENT1497
Input Shaft End Play and Differential Side Bearing Preload1497
Mainshaft Bearing Preload1498
ASSEMBLY1501
SERVICE DATA AND SPECIFICATIONS (SDS)1505
General Specifications1505
Inspection and Adjustment1506
ra1510
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1510
PRECAUTIONS AND PREPARATION1511
Precautions1511
Special Service Tools1511
Commercial Service Tools1511
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1512
NVH Troubleshooting Chart1512
REAR AXLE AND REAR SUSPENSION1513
ON-VEHICLE SERVICE1514
Rear Axle and Rear Suspension Parts1514
Rear Wheel Bearing1514
Rear Wheel Alignment1515
REAR AXLE1517
Wheel Hub1517
REAR SUSPENSION1519
Removal and Installation1520
Coil Spring and Strut Assembly1521
Parallel Link, Radius Link and Stabilizer Bar1523
SERVICE DATA AND SPECIFICATIONS (SDS)1524
General Specifications1524
Inspection and Adjustment1524
rs1525
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1525
PRECAUTIONS AND PREPARATION1526
Supplemental Restraint System (SRS) “AIR BAG”1526
SEAT BELTS1527
Front Seat Belt1528
Rear Seat Belt1530
Seat Belt Inspection1531
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)1534
Precautions for SRS “AIR BAG” Service1534
Special Service Tools1534
Description1535
SRS Component Parts Location1535
Maintenance Items1536
Diagnosis Sensor Unit1537
Drive Air Bag Module and Spiral Cable1538
Front Passenger Air Bag Module1540
Disposal of Air Bag Module1543
TROUBLE DIAGNOSES – Supplemental Restraint System (SRS)1547
Trouble Diagnosis Introduction1547
How to Perform Trouble Diagnoses for Quick and Accurate Repair1550
Schematic1551
Wiring Diagram – SRS -1552
SRS Operation Check1554
Trouble Diagnoses with CONSULT1555
Trouble Diagnoses without CONSULT1563
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn Off1567
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn On1568
Trouble Diagnoses: SRS Does Not Enter Diagnosis Mode Using Door Switch1569
COLLISION DIAGNOSIS1570
st1573
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1573
PRECAUTIONS AND PREPARATION1574
Supplemental Restraint System (SRS) “AIR BAG”1574
Precuations for Steering System1574
Special Service Tools1575
Commercial Service Tools1576
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1577
NVH Troubleshooting Chart1577
ON-VEHICLE SERVICE1578
Checking and Adjusting Drive Belts1578
Checking Fluid Level1578
Checking Fluid Leakage1578
Bleeding Hydraulic System1579
Checking Steering Wheel Turning Force1579
Checking Steering Wheel Play1580
Checking Neutral Position on Steering Wheel1580
Front Wheel Turning Angle1580
Checking Gear Housing Movement1580
Checking Hydraulic System1581
STEERING WHEEL AND STEERING COLUMN1582
Steering Wheel1582
Steering Column1583
Disassembly and Assembly1584
Inspection1585
POWER STEERING GEAR AND LINKAGE1586
Removal and Installation1586
Disassembly1589
Inspection1589
Assembly1590
POWER STEERING PUMP1592
Pre-disassembly Inspection1592
Inspection1593
Disassembly1593
Assembly1594
SERVICE DATA AND SPECIFICATIONS (SDS)1595
General Specifications1595
Inspection and Adjustment1595
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P