1988 Honda Civic Coupe CRX Chassis Maintenance & Repair Manual – PDF DOWNLOAD
FILE DETAILS:
1988 Honda Civic Coupe CRX Chassis Maintenance & Repair Manual – PDF DOWNLOAD
Language : English
Pages : 3035
Downloadable : Yes
File Type : PDF
Size: 389 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
1988 Honda Civic Coupe CRX Chassis Maintenance & Repair Manual – PDF DOWNLOAD
How to Use This Manual:
This manual contains service information for the CIVIC COUPE CRX. Separate volumes аге
puЫished regarding vehicle construction, engine, and transmission; the applicaЫe refe:ence
manuals are listed below. ··
This manual is divided into sections. This first page of each section is marked with а Ыасk tab
that lines up with one of the thumb index tabs оп the next page. You сап quickly find the first
page of each section without looking through а full tаЫе of contents. The sym.bols printed at the
top corner of each page сап also Ье used as а quick reference system.
Each section includes:
1. А tаЫе of contents, ог an exploded-view index showing:
• Parts disassemЫy sequence.
• Bolt torques and thread sizes:
• Page references to descriptions in text.
2. DisassemЫy/assemЬly procedures and tools.
3. lnspection.
4. Testing/trouЫeshooting.
5. Repair.
6. Adjustments
TABLE OF CONTENTS:
1988 Honda Civic Coupe CRX Chassis Maintenance & Repair Manual – PDF DOWNLOAD
88 1
Introduction 3
General Information 7
Chassis and Engine Numbers 8
Identification Number Locations 9
Label Locations 10
Lift and Support Points 11
Towing 14
Preparation of Work 15
Symbol Marks 21
Abbreviation 21
Special Tools 23
Existing Tools (common with other models) 24
Specifications 29
Standards and Service Limits 30
Design Specifications 36
Body Specifications 39
Maintenance 41
Lubrication Points 42
Maintenance Schedule 44
Engine 45
Engine Tune-up 47
Radiator Cap Testing 48
Coolant Level Inspection 48
Engine Oil Level Inspection 49
Engine Oil Replacement 49
Air Cleaner Element Inspection/Replacement 50
Compression Pressure Inspection 50
Spark Plug Inspection 51
Drive Belt Inspection 52
Alternator Belt Adjustment 52
P/S Pump Belt Adjustment 53
A/C Compressor Belt Adjustment 53
Valve Clearance Adjustment 54
Idle Speed Inspection/Adjustment 56
Tailpipe Emissions Inspection 57
Ignition Timing Inspection and Setting 57
Timing Belt 59
SOHC 61
Illustrated Index 62
Inspection 63
Tension Adjustment 63
Replacement 64
Positioning Timing Belt 66
DOHC 67
Illustrated Index 68
Inspection 69
Tension Adjustment 69
Replacement 70
Positioning Timing Belt 72
Cylinder Head Removal/Installation 73
SOHC 75
Removal 76
Installation 79
DOHC 81
Removal 82
Installation 86
Engine Removal/Installation 89
Exhaust Pipe and Muffler 98
Radiator 100
Illustrated Index 101
Replacement 103
Refilling and Bleeding 104
Cap Testing 105
Radiator Testing 105
Thermostat Replacement 106
Water Pump 107
Fuel and Emissions 108
General 108
Special Tools 109
Component Locations 110
System Description 114
Vacum Connections 114
Electrical Connections 119
Troubleshooting 121
Troubleshooting Guide 121
Self-diagnostic Procedure 125
How to Read Flowcharts 127
PGM-FI Control System (troubleshooting flowcharts) 128
ECU 128
O2 Sensor 131
MAP Sensor 133
TDC/Crank Sensor (DOHC) 139
TDC/Crank/CYL Sensor (SOHC) 143
Coolant Temperature Sensor 149
Throttle Angle Sensor 151
CYL Sensor (DOHC) 153
Intake Air Temperature Sensor 155
IMA Sensor (without CATA) 157
Atmospheric Pressure Sensor 160
Ignition Output Signal 162
Vehicle Speed Sensor 164
CYL Sensor Overhaul 165
Idle Control System 167
System Troubleshooting Guide 167
Troubleshooting Flowcharts 169
EACV 169
Air Conditioning Signal 172
Alternator FR Signal 174
Starter Switch Signal 176
Idle Speed Setting 177
Fuel Supply System 178
System Troubleshooting Guide 178
Fuel Pressure 179
Fuel Injectors 180
Injector Resistor 184
Pressure Regulator 184
Fuel Filter 185
Fuel Pump 186
Main Relay 187
Fuel Tank 189
Air Intake System 190
System Troubleshooting Guide 190
Throttle Cable 191
Throttle Body 192
Throttle Control System 194
Emission Control System 197
System Troubleshooting Guide 197
Tailpipe Emission 198
Positive Crankcase Ventilation System 198
Catalytic Convertor 199
Evaporative Emission Controls 200
Transaxle 209
Clutch 211
Illustrated Index 212
Adjustment 213
Release Bearing 214
Pressure Plate 216
Clutch Disc 217
Flywheel 218
Flywheel Bearing 218
Flywheel and Clutch 219
Manual Transmission 221
Maintenance 222
Backup Light Switch 222
Gearshift Mechanism 223
Transmission 224
Driveshafts 229
Driveshafts 230
Intermediate Shaft 234
Steering 237
Manual Steering 237
Special Tools 238
Component Location 239
Inspection 240
Steering Wheel Rotational Play 240
Steering Effort Check 240
Steering Gearbox Adjustment 240
Gearbox 241
Removal/Installation 241
Disassembly/Inspection 243
Reassembly 244
Steering Wheel Disassembly/Reassembly 246
Steering Column 247
Removal 247
Disassembly/Inspection 249
Reassembly 250
Installation 254
Power Steering 255
Special Tools 255
Component Location 256
Troubleshooting 257
General Troubleshooting 257
Noise and Vibration 260
Fluid Leaks 261
Maintenance 262
On Car Checks 262
Rack Guide Adjustment 262
Fluid Replacement 263
Pump Pressure Check 263
Steering Wheel Rotational Play 264
Power Assist Check 264
Steering Column 265
Removal 265
Disassembly/Inspection 267
Reassembly 268
Installation 270
Steering Lock 273
Lock Replacement 273
Lock Cylinder Replacement 273
Steering Pump 274
Illustrated Index 274
Replacement 275
Preload Inspection 275
Pulley Replacement 276
Control Valve Inspection and Replacement 276
Housing Disassembly 279
Housing Reassembly 280
Steering Gearbox 282
Illustrated Index 282
Valve Body Unit Overhaul 283
Steering Rack Removal 289
Steering Gearbox Overhaul 292
Steering Gearbox Installation 305
Suspension 309
Special Tools 310
Component Location 311
Wheel Alignment 312
Caster 312
Camber 312
Rear Toe Inspection/Adjustment 313
Front Toe Inspection/Adjustment 313
Turning Angle Inspection/Adjustment 314
Wheel Measurements 315
Bearing End Play 315
Runout 315
Front Suspension 316
Torque Specifications 316
Illustrated Index 317
Knuckle/Hub 318
Knuckle/Hub Replacement 319
Lower Ball Joint Replacement 323
Upper Arm Bushing Replacement 324
Damper 325
Removal 325
Disassembly/Inspection 325
Reassembly 327
Installation 327
Rear Suspension 328
Torque Specifications 328
Illustrated Index 329
Upper Arm Bushing Replacement 330
Compensator Arm Bushing Replacement 330
Hub unit Bearing Replacement 331
Damper 331
Removal 331
Disassembly/Inspection 332
Disposal 332
Reassembly 334
Installation 334
Brakes 335
Special Tools 336
Illustrated Index 337
Pedal Height Adjustment 338
Parking Brake Adjustment 338
Front Brake 339
Inspection 339
Inspection/Replacement 340
Disassembly 341
Reassembly 342
Runout Inspection 343
Thickness and Parallelism Inspection 343
Bleeding 344
Master Cylinder Booster 345
Master Cylinder 346
Brake Booster 349
Rear Disc Brake 361
Brake Hoses/Pipes 370
Parking Brake Disassembly and Reassembly 372
Body 373
Doors 374
Power Door Mirror 380
Manual Door Mirror 381
Windshield, Rear Window Glass, Lower Hatch Glass, Quarter Glass 382
Windshield 385
Rear Window 392
Lower Hatch Glass 396
Quarter Glass 400
Sunroof 404
Interior Trim 416
Headliner 417
Seats 418
Seat Belts 421
Rearview Mirror 423
Security Compartment/Rear Shelf 424
Console 425
Carpet/Door Sill Moldings 426
Dashboard 427
Front Bumper 430
Rear Bumper 431
Hood 432
Tailgate 434
Fuel Filler/Tailgate Opener 435
Rear Spoiler/Rear Panel and Corner Panel 436
Side Panels 437
Frame Repair Chart 438
Heater and Air Conditioner 439
Heater 441
Illustrated Index 442
Door Position 443
Circuit Diagram 446
Troubleshooting 448
Blower 456
Heater Assembly 458
Heater Control 460
Heater Control Cables 462
Test 463
Air Conditioner 465
Illustrated Index 466
Wire Harness Routing 467
Circuit Diagram 468
Troubleshooting 469
Service Tips 481
Discharge Procedure 482
Condenser 482
Evaporator 484
Compressor 486
Troubleshooting 487
Replacement 488
Clutch Inspection 490
Overhaul 492
Thermal Protector Inspection 493
Thermal Protector Replacement 494
Shaft Seal Replacement 494
System Charging 496
Test 499
Electrical 503
Special Tool/Troubleshooting 504
Relays and Control Unit Locations 506
Door and Floor 507
Relays and Control Unit Locations 508
Ground and Wire Harness Routing 510
Fuses 519
Power Distribution 522
Ground Distribution 526
Battery 530
Ignition Switch 532
Starting System 534
Ignition System 547
Charging System 557
Cooling Fan System 567
Gauge Assembly 571
Fuel Gauge 580
Coolant Temperature Gauge 582
Integrated Control Unit (without daytime dim/dip) 583
Integrated Control Unit (with daytime dim/dip) 587
Seatbelt Reminder System 593
Oil Pressure Warning System 593
Brake Warning System 594
Light-on Warning System 595
Lighting System 596
Tailight Assembly 605
Dome Light 606
Dome Switches 607
Trunk Light 607
Latch Switch 608
Back-up Lights 608
Bak-up/Rear Fog Lights 609
Brake Lights 610
Turn Signal/Hazard Flasher System 611
Dashlight Brightness Control 615
Stereo Sound System 617
Clock 621
Cigarette Lighter 622
Horns 625
Power Door Mirrors 626
Rear Window Defogger 630
Sunroof 636
Power Windows 642
Seat Heaters 649
Wipers/Washers 654
Wiring Diagrams 665
Fuel-Injected System Connectors 669
84 682
85 1260
86-87 1331
87 1588
89 1648
90 ED9 1600 ED6 1400 1779
90 VTEC_Supplement 2002
Introduction 2004
General Information 2008
Chassis and Engine Numbers 2009
Identification Number Locations 2010
Label Locations 2011
Lift and Support Points 2012
Towing 2015
Preparation of Work 2016
Symbol Marks 2025
Abbreviations 2025
Special Tools 2026
New for This Model 2027
Existing Tools 2028
Specifications 2032
Standards and Service Limits 2033
Design Specifications 2041
Body Specifications 2044
Frame Repair Chart 2045
Maintenance 2046
Lubrication Points 2047
Maintenance Schedule 2049
Engine 2052
Construction and Function 2054
Outline 2055
Cylinder Head 2057
V-TEC System 2061
Lubrication System 2064
Engine Tune-up 2066
Special Tools 2067
Engine Oil Level Inspection 2068
Engine Oil Replacement 2068
Oil Filter Replacement 2069
Spark Plug Inspection 2070
Compression Pressure Inspection 2072
Drive Belts Inspection 2072
A/C Compressor Belt Adjustment 2073
Valve Clearance Adjustment 2074
Idle Speed Inspection/Adjustment 2076
Tailpipe Emission Inspection 2077
Ignition Timing Inspection and Setting 2078
Manual Inspection of Rocker Arms 2079
Rocker Arm Inspection Using Special Tools 2080
Electrical Connections (V-TEC) 2082
Troubleshooting – Self Diagnostic Procedure) 2083
Spool Valve 2085
Oil Pressure Switch 2087
Spool Valve Inspection 2090
Timing Belt 2092
Special Tools 2093
Illustrated Index 2094
Inspection 2095
Tension Adjustment 2095
Replacement 2096
Positioning Crankshaft Before Installing Timing Belt 2098
Cylinder Head Removal/Installation 2100
Special Tools 2101
Removal 2102
Installation 2107
Inspection Using Special Tools 2110
Engine Removal/Installation 2112
Special Tools 2113
Engine Removal/Installation 2114
Exhaust Pipe and Muffler 2124
Replacement 2125
Radiator 2126
Illustrated Index 2127
Refilling and Bleeding 2128
Thermostat Replacement 2129
Water Pump Inspection 2130
Fuel and Emissions 2132
Special Tools 2133
Component Locations 2134
System Description 2137
Vacum Connections 2137
Electrical Connections 2140
Troubleshooting 2141
Troubleshooting Guide 2141
Self Diagnostic Procedure 2143
How to Read Flowcharts 2145
PGM-FI Control System 2146
Troubleshooting Flowcharts 2146
ECU 2146
Oxygen Sensor 2149
Fuel Supply System 2151
MAP Sensor 2153
TDC/Crank/CYL Sensors 2159
TW Sensor 2165
Throttle Angle Sensor 2167
TA Sensor 2169
PA Sensor 2171
Ignition Output Signal 2173
Vehicle Speed Sensor 2175
Idle Control System 2176
System Troubleshooting Guide 2176
Troubleshooting Flowchart 2178
EACV 2178
Air Conditioning Signal 2181
Alternator FR Signal 2183
Brake Switch Signal 2185
Starter Switch Signal 2187
Rear Defogger Switch Signal 2188
Fast Idle Valve 2189
Idle Speed Setting 2190
Fuel Supply System 2191
System Troubleshooting Guide 2191
Fuel Pressure 2192
Fuel Injectors 2193
Injector Resistor 2198
Pressure Regulator 2199
Fuel Filter 2202
Fuel Pump 2203
Fuel Tank 2204
Air Intake System 2205
System Troubleshooting Guide 2205
Throttle Cable 2206
Throttle Body 2207
Throttle Control System 2209
Emission Control System 2211
System Troubleshooting Guide 2211
Tailpipe Emission 2212
Catalytic Converter 2213
Positive Crankcase Ventilation System 2214
Evaporative Emission Controls 2215
Clutch 2218
Pressure Plate 2219
Clutch Assembly 2219
Manual Transmission 2222
Y1 (V-TEC) 2224
Transmission Removal/Installation 2225
Shift Fork Shaft Assembly 2230
L3 (2WD) 2232
Shift Fork Shaft Assembly 2233
Driveshafts 2234
Special Tools 2235
Driveshafts 2236
Disassembly/Inspection 2237
Reassembly 2238
Intermediate Shaft 2241
Replacement 2241
Disassembly 2241
Index/Inspection 2242
Reassembly 2243
Suspension 2244
Front Suspension 2245
Illustrated Index 2245
Knuckle/Hub 2246
ALB 2248
Special Tools 2249
Illustrated Index 2250
Description 2251
Control Unit 2252
Circuit Diagram 2254
ALB Checker 2255
Function Check 2255
Wheel Sensor Signal Confirmation 2257
Troubleshooting 2258
Dash Warning Light 2258
Symptom to System Chart 2260
Flowchart 2261
Hydraulic System Index/Relieving Accumulator/Line Pressure 2273
Modulator Index/Inspection 2274
Solenoid 2275
Solenoid Leak Test 2275
Removal 2276
Inspection 2276
Reassembly 2277
Piston Removal and Installation 2278
Power Unit 2280
Index/Inspection 2280
Disassembly 2281
Reassembly 2282
Accumulator Unit 2283
Index 2283
Pressure Switch 2284
Accumulator Disposal 2284
Master Cylinder 2285
Overhaul/Inspection 2285
Disassembly 2286
Reassembly 2287
Brake Booster 2289
Test 2289
Pushrod Adjustment 2290
Pushrod Clearance Adjustment 2290
Bleeding 2292
Electronic Components 2293
Control Unit Replacement 2293
Fail Safe Relays/Motor Relay Inspection 2293
Pulsers/Sensors Inspection Replacement 2294
Heater and Air Conditioner 2296
Air Conditioner 2298
Special Tools 2299
Illustrated Index 2300
Wire Harness Routing 2301
Service Tips 2302
Compressor (Nippondenso) 2303
Description 2303
Troubleshooting 2305
Replacement 2306
Clutch Inspection 2308
Clutch Overhaul 2309
Perfomance Test 2310
Electrical 2312
Special Tools 2313
Fuses 2314
Main Fuse Box 2314
Dash Fuse Box (LHD) 2315
Dash Fuse Box (RHD) 2317
Power Distribution 2319
Ground Distribution 2325
Ignition System 2331
Component Location Index 2331
Circuit Diagram 2332
Ignition Timing Inspection and Setting 2333
Igniter Unit Input Test 2334
Spark Plug Removal 2335
Spark Plug Inspection 2335
Gauge Assembly 2337
Circuit Diagram 2337
Gauge/Indicator Location Index 2339
Bulb Locations 2340
Disassembly 2341
Fuel Gauge 2342
Gauge Test 2342
Sending Unit Test 2343
Low Fuel Warning System 2344
Warning Light Test 2344
Wiring Diagrams 2345
91 2363
Chapter 1 Vehicle Information 2363
Chassis & Paint Codes 1-2 2363
VIN Number Locations 1-4 2365
Lift & Support Points 1-6 2367
Towing 1-9 2370
Chapter 3 Specifications 2371
Standards & Service Limits 3-2 2372
Design Specifications 3-12 2382
Body Specifications 3-15 2385
Chapter 4 Maintenance 2386
Lubrication Points 4-2 2387
Maintenance Schedule 4-4 2389
Chapter 5 Engine 2392
Engine Removal/Installation 5-2 2393
Cylinder Head/Valve Train 2401
Engine Block 2432
Engine Lubrication 2453
Intake/Exhaust 2463
Cooling 2472
Chapter 6 Cylinder Head/Valve Train 2401
Special Tools 6-2 2402
illustrated index 6-3 2403
Cylinder Head Removal 6-8 2408
Camshafts 6-10 2410
Rocker Arms 6-12 2412
Valve Seats 6-16 2416
Valve Guides 6-18 2418
Valve Springs & Valves 6-20 2420
Cylinder Head Installation 6-22 2422
Timing Belt 6-25 2425
Valve Clearance Adjustment 6-30 2430
Chapter 7 Engine Block 2432
Special Tools 7-2 2433
illustrated Index 7-3 2434
Flywheel & Drive Plate 7-6 2437
Main Bearings & Rod Bearings 7-7 2438
Crankshaft & Pistons 7-9 2440
Cylinder Block 7-12 2443
Piston Pins 7-13 2444
Connecting Rods 7-14 2445
Oil Seal 7-18 2449
Crankshaft Installation 7-19 2450
Chapter 8 Engine Lubrication 2453
Special Tools 8-2 2454
illustrated Index 8-3 2455
Oil Level Inspection 8-4 2456
Oil Replacement 8-4 2456
Oil Filter Replacement 8-5 2457
Oil Pressure Test 8-6 2458
Oil Pump Overhaul 8-7 2459
Oil Pump Removal/Inspection 8-8 2460
Chapter 9 Intake/Exhaust 2463
Intake Manifold 9-2 2464
Exhaust Manifold 9-5 2467
Exhaust Pipe & Muffler 9-7 2469
Chapter 10 Cooling 2472
Radiator 2473
Replacement 10-2 2473
Refilling & Bleeding 10-4 2475
Cap/Radiator Testing 10-5 2476
Thermostat 2477
Replacement 10-6 2477
Testing 10-6 2477
Water Pump Replacement 10-7 2478
Chapter 11 Fuel & Emissions 2480
Special Tools 11-2 2481
Component Locations Index 11-3 2482
System Description 2488
Vacuum Connections 11-9 2488
Electrical Connections 11-19 2498
Troubleshooting 2501
Troubleshooting Guide 11-22 2501
Self Diagnostic Procedure 11-26 2505
How to Read Flow Charts 11-28 2507
PGM-FI Control System 2508
System Description 11-29 2508
Troubleshooting Flowcharts 2511
ECU 11-32 2511
Oxygen Sensor 11-36 2515
MAP Sensor 11-38 2517
TDC/CRANK Sensor 11-44 2523
TDC/CRANK/CYL Sensor 11-48 2527
Coolant Temperature Sensor 11-54 2533
Throttle Angle Sensor 11-56 2535
Intake Air Temperature Sensor 11-58 2537
Atmospheric Pressure Sensor 11-60 2539
Ignition Output Signal 11-62 2541
Vehicle Speed Sensor 11-64 2543
Lockup Control Solenoid(A/T Only) 11-66 2545
Electric Load Detector Signal 11-68 2547
Idle Control System 2550
System Troubleshooting Guide 11-71 2550
System Description 11-72 2551
Troubleshooting Flowcharts 2554
Electronic Air Control Valve 11-75 2554
Air Conditioning Signal 11-78 2557
Alternator FR Signal 11-80 2559
A/T Shift Position Signal 11-82 2561
Brake Switch Signal 11-84 2563
Starter Switch Signal 11-86 2565
Heater Fan Switch Signal 11-87 2566
Fast Idle Control 11-88 2567
Idle Speed Setting 11-90 2569
Fuel Supply System 2571
System Troubleshooting Guide 11-92 2571
System Description 11-93 2572
Fuel Pressure 11-93 2572
Fuel Injectors 11-95 2574
Injector Resistor 11-105 2584
Pressure Regulator 11-106 2585
Fuel Filter 11-108 2587
Fuel Pump 11-109 2588
Main Relay 11-111 2590
Fuel Tank 11-113 2592
Air Intake System 2593
System Troubleshooting Guide 11-114 2593
System Description 11-115 2594
Throttle Cable 11-116 2595
Throttle Body 11-118 2597
Tandem Control System 11-124 2603
Throttle Control System 11-129 2608
Emission Control System 2611
System Troubleshooting Guide 11-132 2611
System Description 11-133 2612
Tailpipe Emission 11-133 2612
Catalytic Converter 11-134 2613
Exhaust Gas Recirculation System 11-136 2615
Postive Crankcase Ventilation System 11-141 2620
Evaporative Emission Controls 11-143 2622
Chapter 12 Cutch 2631
Special Tools 12-2 2632
illustrated Index 12-3 2633
Clutch Adjustment 12-4 2634
Release Bearing 12-5 2635
Pressure Plate 12-7 2637
Clutch Disc 12-8 2638
Flywheel 12-9 2639
Flywheel Bearing 12-9 2639
Flywheel & Clutch 12-10 2640
Chapter 13 Manual Transmission 2642
Special Tools 13-2 2643
Maintenance 13-3 2644
Transmission 2645
Removal 13-4 2645
illustrated Index 13-8 2648
Transmission Housing 2650
Removal 13-10 2650
Reverse Shift Fork/Shift Piece Clearance Inspection 13-11 2651
Reverse Idler Gear/Reverse Shift Fork Clearance Inspection 13-11 2651
Mainshaft/Countershaft/Shift Fork 13-12 2652
Shift Rod Disassembly 13-13 2653
Countershaft Bearing Replacement 13-13 2653
Mainshaft Bearing Replacement 13-14 2654
Mainshaft Thrust Shim Adjustment 13-14 2654
Countershaft Assembly Disassembly 13-16 2656
Gear & Synchro Ring Inspection 13-17 2657
Synchro Sleeves, Shift Shaft 13-18 2658
Mainshaft Inspection 13-19 2659
Countershift Inspection 13-19 2659
Mainshaft Clearance Inspection 13-20 2660
Countershaft Reassembly 13-21 2661
Transmission Reassembly 13-22 2662
Transmission Installation 13-25 2665
Gearshift Mechanism Overhaul 13-27 2667
Chapter 15 Manual Transmission Differential 2668
Special Tools 15-2 2669
illustrated Index 15-3 2670
Backlash Inspection 15-4 2671
Bearing Replacement 15-4 2671
Inspection/Disassembly 15-5 2672
Reassembly 15-6 2673
Oil Seal Removal 15-7 2674
Oil Seal Installation 15-8 2675
Chapter 16 Driveshafts 2678
Removal 16-2 2679
Disassembly/Inspection 16-3 2680
Reassembly 16-4 2681
Chapter 17 Steering 2683
Special Tools 17-2 2684
Component Loaction Index 17-3 2685
Inspection 2686
Steering Gearbox Adjustment 17-4 2686
Steering Wheel Rotational Play 17-4 2686
Steering Effort Check 2686
Gearbox 2687
Disassembly/Inspection 17-5 2687
Reassembly 17-6 2688
Removal/Installation 17-8 2690
Steering Wheel Disassembly/Reassembly 17-10 2692
Steering Column 2693
Removal 17-11 2693
Disassembly/Inspection 17-13 2695
Reassembly 17-14 2696
Installation 17-16 2698
Chapter 19 Brakes 2701
Special Tools 19-2 2702
illustrated Index 19-3 2703
Pedal Height Adjustment 19-4 2704
Parking Brake Adjustment 19-4 2704
Front Brake 2705
Inspection 19-5 2705
Brake Pad Inspection/Replacement 19-8 2708
Brake Caliper Disassembly 19-9 2709
Brake Caliper Reassembly 19-10 2710
Brake Disc Inspection 19-11 2711
Bleeding 19-12 2712
Master Cylinder/Brake Booster 19-13 2713
Master Cylinder Inspection 19-14 2714
Brake Booster 2715
Index & Inspection 19-15 2715
Testing 19-16 2716
Disassembly 19-17 2717
Rebuild Kit 19-19 2719
Reassembly 19-20 2720
Pushrod Adjustment 19-24 2724
Pushrod Clearance Adjustment 19-24 2724
Rear Brake 2726
Rear Disc Brake Inspection 19-26 2726
Rear Brake Pad/Disc Inspection & Replacement 19-27 2727
Rear Caliper Disassembly 19-29 2729
Rear Caliper Reassembly 19-32 2732
Brake Shoes 2735
Index & Inspection 19-35 2735
Inspection 19-36 2736
Disassembly 19-37 2737
Reassembly 19-38 2738
Wheel Cylinder Inspection 19-39 2739
Brake Hoses/Pipes 2740
Inspection 19-40 2740
Brake Hose Replacement 19-41 2741
Parking Brake Disassembly & Reassembly 19-42 2742
Chapter 20 Body 2743
Front Bumper Replacement 20-55 2793
Rear Bumper Replacement 20-56 2794
Carpet/Door Sill Moldings 20-51 2790
Console 20-49 2788
Dashboard Replacement 20-53 2791
Doors 2744
Index 20-2 2744
Disassembly 20-3 2745
Assembly 20-6 2748
Position Adjustment 20-7 2749
Striker Adjustment 20-7 2749
Frame Repair Chart 20-63 2801
Fuel Filler Opener 20-60 2798
Headliner 20-42 2782
Hood Replacement/Adjustment 20-57 2795
Hood Opener/Latch Replacement 20-58 2796
Interior Trim 20-41 2781
Mirrors 2750
Door Mirror 20-8 2750
Mirror Glass Replacement 20-8 2750
Rearview Mirror 20-49 2788
Rear Panel/Corner Panels 20-61 2799
Rear Shelf 20-50 2789
Security Compartment 20-50 2789
Seat Cover Replacement 20-44 2783
Seat Belt Replacement 20-45 2784
System Testing, See Electrical 23 2784
Seat Belt Replacement Canada 20-46 2785
Inspection 20-47 2786
Side Panels 20-62 2800
Sunroof 2771
Index 20-29 2771
Troubleshooting 20-30 2772
Height Adjustment 20-31 2773
Side Clearance Adjustment 20-31 2773
Closing Fit 20-32 2774
Closing Force Check 20-32 2774
Sunroof Panel Replacement 20-33 2775
Seal Repair/Installation 20-33 2775
Wind Deflector Replacement 20-34 2776
Wind Deflector Adjustment 20-34 2776
Rear Slide Bracket Replacement 20-35 2777
Rear Slide Bracket Wear Inspection 20-35 2777
Frame Sealing 20-37 2778
Motor Removal/Installation 20-38 2779
Lift-up Link Replacement 20-38 2779
Guide Rail Replacement 20-39 2780
Tailgate Replacement/Adjustment 20-59 2797
Tailgate Opener Replacement 20-60 2798
Glass 2751
Index 20-9 2751
Windshield 20-10 2752
Rear Window Glass 20-17 2759
Lower Hatch Glass 20-21 2763
Quarter Glass 20-25 2767
Chapter 21 Heater 2802
illustrated Index 21-2 2803
Door Position 21-3 2804
Circuit Diagram 21-6 2807
Troubleshooting Sympton Chart 21-6 2807
Troubleshooting Flow Chart Blower 21-7 2808
Blower Replacement 21-10 2811
Blower Overhaul 21-11 2812
Heater Assembly Replacement 21-12 2813
Heater Assembly Overhaul 21-13 2814
Heater Control Panel Replacement 21-14 2815
Heater Control Panel Overhaul 21-15 2816
Heater Control Cables 2817
Air Mix Cable Adjustment 21-16 2817
Heater Valve Cable Adjustment 21-16 2817
Function Control Cable Adjustment 21-17 2818
Fan Switch Test 21-17 2818
Chapter 22 Air Conditioner 2819
Special Tools 22-2 2820
Wire Harness Routing 22-4 2822
Troubleshooting 2823
Circuit Diagram 22-5 2823
Flow Chart 2824
Compressor 22-6 2824
Either Fan 22-9 2827
Compressor & Either Fan 22-13 2831
Service Tips 22-17 2835
Discharge Procedure 22-18 2836
Condenser Replacement 22-18 2836
Evaporator Replacement 22-20 2838
Evaporator Overhaul 22-21 2839
Compressor Description 22-22 2840
Compressor Troubleshooting 22-24 2842
Matsushita 2843
Replacement 22-25 2843
Clutch Inspection 22-28 2846
Clutch Overhaul 22-29 2847
Thermal Protector Inspection 22-31 2849
Thermal Protector Replacement 22-31 2849
Shaft Seal Replacement 22-32 2850
Sanden 2852
Replacement 22-34 2852
Thermal Protector Inspection 22-36 2854
Thermal Protector Replacement 22-36 2854
Clutch Inspection 22-38 2856
Clutch Overhaul 22-39 2857
Shaft Seal Replacement 22-42 2860
Shaft Bearing Replacement 22-44 2862
Test 2864
Thermo Switch 22-46 2864
Relay 22-46 2864
A/C Switch 22-47 2865
System Charging 2865
System Evacuation 22-47 2865
Leak Test 22-48 2866
Charging Procedure 22-49 2867
Performance Test 22-50 2868
Chapter 23 Electrical 2869
Special Tools 23-2 2870
How To Use This Section 2871
Troubleshooting Precautions 23-3 2871
Five Step Troubleshooting Procedure 23-3 2871
What The Symbols Mean 23-4 2872
Wire Color Codes 23-4 2872
Relays & Control Unit Locations 2873
Engine Compartment 23-5 2873
Dashboard & Floor 23-6 2874
Index To Circuits & Systems 2874
Air Conditioner Section 22 2819
Alternator 23-72 2939
Battery 23-35 2902
Blower Controls Section 21 2802
Charging System 23-67 2934
Cigarette Lighter 23-144 3011
Clock 23-142 3009
Cooling Fan System 23-82 2949
Defogger, Rear Window 23-146 3013
Distributor 23-59 2926
Fuel Pump Section 11 2480
Main Fuse Box 23-26 2894
Dash Fuse Box 23-27 2895
Gauges 2955
Circuit Diagram 23-88 2955
Coolant Temperature Gauge 23-94 2961
Fuel Gauge 23-95 2962
Speedometer 23-87 2954
Tachometer 23-87 2954
Ground Distribution 23-32 2900
Ground Locators 23-9 2877
Heater Controls Section 21 2802
Horn 23-145 3012
Ignition Switch 23-36 2903
Ignition System 23-55 2922
Ignition Timing Control 23-58 2925
High Beam Indicator 23-117 2984
Turn Signal Indicator 23-131 2998
Shift Lever Position Indicator 23-103 2970
Integrated Control Unit 23-108 2975
Interlock System 23-97 2964
Back-up Lights 23-127 2994
Brake Lights 23-129 2996
Hazard Lights 23-131 2998
Headlights 23-122 2989
High Mount Brake Light 23-130 2997
Marker Lights 23-131 2998
Taillights 23-123 2990
Turn Signal Lights 23-131 2998
Dashlight Brightness Control 23-136 3003
Domelight 23-124 2991
Trunklight 23-125 2992
Lighting System 23-118 2985
PGM-FI System Section 11 2480
Power Distribution 23-28 2896
Relay Location 23-5 2873
Spark Plugs 23-63 2930
Starting System 23-38 2905
Stereo System 23-139 3006
Sunroof 23-152 3019
Brake Warning Light 23-115 2982
Charge Warning Light 23-70 2937
Key-On Beeper 23-113 2980
Oil Pressure Warning Light 23-114 2981
Check Engine Warning Light Section 11 2480
Front/Rear Wipers/Washers 23-158 3023
Wire Harness & Connector Routing 23-8 2876
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V