1970-2003 Harley Davidson Sportster Service Manual – PDF DOWNLOAD
DESCRIPTION:
1970-2003 Harley Davidson Sportster Service Manual – PDF DOWNLOAD
About this manual :
The aim of this manual is to help you get the best value from your motorcycle. It can do so in several ways. It can help you decide what work must be done, even if you choose to have it done by a dealer; it provides information and procedures for routine maintenance and servicing; and it offers diagnostic and repair procedures to follow when trouble occurs.
- We hope you use the manual to tackle the work yourself. For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the motorcycle into a dealer and making the trips to leave it and pick it up. More importantly, a lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labor and overhead costs. An added benefit is the sense of satisfaction and accomplishment that you feel after doing the job yourself.
- References to the left or right side of the motorcycle assume you are sitting on the seat, facing forward. We take great pride in the accuracy of information given in this manual, but motorcycle manufacturers make alterations and design changes during the production run of a particular motorcycle of which they do not inform us. No liability can be accepted by the authors or publishers for loss, damage or injury caused by any errors in, or omissions from, the information given.
Buying spare parts :
Once you have found all the identification numbers, record them for reference when buying parts. Since the manufacturers change specifications, parts and vendors (companies that manufacture various components on the machine), providing the ID numbers is the only way to be reasonably sure that you are buying the correct parts. Whenever possible, take the worn part to the dealer so direct comparison with the new component can be made.
- Along the trail from the manufacturer to the parts shelf, there are numerous places that the part can end up with the wrong number or be listed incorrectly. The two places to purchase new parts for your motorcycle – the accessory store and the franchised dealer – differ in the type of parts they carry.
- While dealers can obtain virtually every part for your motorcycle, the accessory dealer is usually limited to normal high Wear items such as shock absorbers, tune-up parts, various engine gaskets, cables, chains, brake parts, etc. Rarely will an accessory outlet have major suspension components, cylinders, transmission gears, or cases.
TABLE OF CONTENTS:
1970-2003 Harley Davidson Sportster Service Manual – PDF DOWNLOAD
Introduction
Milwaukee Magic Page 0-4
Acknowledgements
About this manual
Identification numbers
Buying spare parts
Decoding the Vehicle Identification Number (VIN)
Safety first!
Daily (pre-ride) checks
Engine oil level check Page 0-13
Suspension, steering and final drive checks
Legal and safety checks
Brake fluid level checks
Tire checks
MAINTENANCE
Routine maintenance and servicing
Specifications Page 1-1
Recommended lubricants and fluids
Component locations
Maintenance schedule
Maintenance procedures
REPAIRS AND OVERHAUL
Engine, transmission and associated systems
Engine Page 2A-1
Clutch, primary drive and transmission
Fuel and exhaust systems
Ignition system
Chassis and bodywork components
Steering
Final drive
Suspension
Brakes
Wheels
Tires
Frame and bodywork
Electrical system
Wiring diagrams
REFERENCE
Tools and Workshop Tips
Dimensions and Weights Page REF-1
Page REF-6
Conversion Factors Page REF-24
Motorcycle chemicals and lubricants Page REF-25
Storage Page REF-26
Troubleshooting Page REF-29
Troubleshooting equipment Page REF-38
Technical terms explained Page REF-43
Index Paqe REF-51
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V