Hitachi Ex1200-5 Hydraulic Excavator Technical Operation Manual (TTLA-0433-EX)
File Details:
Hitachi Ex1200-5 Hydraulic Excavator Technical Operation Manual (TTLA-0433-EX)
- Manual Language:English
- Pages: 101
- Size: 1.27 MB
- Downloadable:Yes
- Format:PDF
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Hitachi Ex1200-5 Hydraulic Excavator Technical Operation Manual (TTLA-0433-EX)
1. Be extra cautious during the first 50 hours, until you become thoroughly familiar with the sound and feel of your new machine.
2. Do not attempt to travel the machine at full speed before the break-in period is over, as the lower rollers and front idlers may seize. For the first 200 hours of operation, operate the machine with the travel speed switch set to the slow speed mode.
3. When moving the machine to the jobsite after completion of local reassembly, be sure to operate the machine with the travel speed switch set to the slow speed mode. Check lower rollers and front idlers every 10 minutes for excessively high temperature.
4. Perform correct break-in procedures for the front-attachment pins.
Table Of Contents:
Hitachi Ex1200-5 Hydraulic Excavator Technical Operation Manual (TTLA-0433-EX)
MATERIALS TOP.................................................. 0 OPERTION....................................................... 1 Contents....................................................... 2 Components Name................................................ 4 Getting on/off the Machine..................................... 5 Operator's Station............................................. 6 EMERGENCY ROPE (Elevated Cab).............................. 6 Cab Features............................................... 7 Monitor Panel.............................................. 8 Coolant Temperature Gauger............................. 8 Fuel Gauge............................................. 9 Fuel Level Indicator................................... 9 Alternator Indicator................................... 9 Engine Exhaust Temperature Indicator................... 9 Hydraulic Oil Level Indicator..........................10 Engine Warning Indicator...............................10 Coolant Level Indicator................................10 Engine Stop Indicator..................................11 Auto-Lubrication Indicator (Optional)..................11 Engine Oil Level Indicator (Warning)...................11 Pump Transmission Oil Pressure Indicator (Warning) ....11 Engine Oil Pressure Indicator..........................12 Preheat Indicator......................................12 Work Light Indicator...................................12 Overheat Indicator.....................................13 Air Filter Restriction Indicator.......................13 Lubrication Mode Indicator.............................13 Display................................................14 Auto-Idle Indicator....................................14 Quick Idle Indicator...................................14 Switch Panel 1.............................................15 Display Selection Switch...............................15 Hour Meter.............................................15 Trip Meter 1 And Trip Meter 2..........................16 User's Mode............................................16 Set Switch.............................................17 Lubrication Mode Switch................................18 Switch Panel 2.............................................19 Engine Control Dial....................................19 Auto-Idle Switch.......................................20 Power Mode Switch......................................20 Travel Mode Switch.....................................21 Work Light Switch......................................22 Wiper/Washer Switch....................................23 Right Console..........................................24 Key Switch.............................................24 ALU Timer Switch (Auto-Lubrication Timer Switch).......24 Heavy Lift Switch......................................25 Boom Mode Switch.......................................25 Auto Air Conditioner.......................................26 Cab Heater Operation...................................30 Cooling Operation......................................30 Defroster Operation....................................31 Tips for Optimal Air Conditioner Usage.................32 Left Console...............................................34 Preheat Switch.............................................34 Step Light Switch..........................................35 AM/FM Radio Operation......................................36 Digital Clock Setting Procedure............................37 Rear Console...............................................38 Engine Diagnostic Switch...................................38 Buzzer and Buzzer Stop Switch..............................39 Travel Alarm Stop Switch (Optional)........................39 Quick Idle Switch..........................................40 Download Indicator.........................................40 Horn Switch................................................40 Pilot Control Shut-Off Lever...............................41 Cab Light..................................................41 Fuse Box (Left)............................................42 Fuse Box (Right)...........................................42 Cab Door Release Lever.....................................43 Opening Cab Door Window....................................43 Emergency Exit.............................................44 Extinguisher --- If Equipped...............................44 Operator's Seat Adjustment.................................45 Seat Belt..................................................47 Break-In.......................................................48 Observe Engine Operation Closely...........................48 Every 10 Hours or Daily....................................48 After the First 50 Hours...................................48 Operating the Engine...........................................50 Inspect Machine Daily Before Starting......................50 Before Starting Engine.....................................51 Level Check................................................52 Starting the Engine........................................53 Starting in Cold Weather...................................54 Check Instruments After Starting...........................56 Using Booster Batteries....................................57 Stopping the Engine........................................59 Driving the Machine............................................60 Drive the Machine Carefully................................60 Steering the Machine Using Pedals..........................61 Steering the Machine Using Levers..........................62 Travel Mode Switch.........................................63 Travel Alarm (Optional)....................................63 Traveling..................................................64 Operating on Soft Ground...................................65 Raise One Track Using Boom and Arm.........................65 Towing Machine a Short Distance............................66 Operating in Water or Mud..................................67 Precautions for Traveling on Slopes........................68 Parking the Machine on Slopes..............................69 Parking the Machine........................................69 Operating the Machine..........................................70 Control Lever (ISO Pattern Backhoe)........................70 Control Lever (ISO Pattern Loading Shovel).................71 Control Lever (HITACHI Pattern Backhoe)....................72 Control Lever (HITACHI Pattern Loading Shovel).............73 Bucket Open-Close Pedals (Loading Shovel)..................74 Pilot Control Shut-Off Lever...............................75 Auto-Idle..................................................77 Quick Idle.................................................78 Engine Speed Control.......................................79 Power Mode.................................................80 E (Economy) Mode...........................................81 P (Power) Mode.............................................82 S/P (Super Power) Mode.....................................83 Heavy Lift.................................................84 Precautions for Operations.................................85 Operate the Machine Safely.................................86 Operating Backhoe..........................................87 Grading Operation..........................................87 Avoid Abusive Operation....................................88 Operating Tips.............................................89 Select Correct Track Shoes.................................89 Loading Shovel Operation...................................90 Prohibited Operation.......................................90 Object Handling --- If Equipped............................93 Overnight Storage Instructions.............................94 Transporting...................................................96 Packing Dimensions and Weights for Transportation..........96
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