John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
Part Number (P/N): F069377_SK
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1410D
Series: D SERIES
Serial Range: WJ1410D000830
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
Contents 3
Introduction 9
Operator’s manual for John Deere Forwarder 9
Foreword 10
John Deere Contact Information 10
Technical Information Feedback Form 11
Warranty 12
Standard warranty clauses 12
Standard Warranty 12
Machines with Extended Coverage (For specified machines only!) 12
Periodic Maintenance 13
Safety – Safety Features 14
1410D Forwarder Safety Features 14
Safety – General Precautions 15
General 15
Recognize Safety Information 15
Understand Signal Words 15
Prepare for Emergencies 16
Wear Protective Clothing 16
Handle Fluids Safely—Avoid Fires 17
Handle Chemical Products Safely 17
Replace Safety Signs 18
Maintain Safety Cabin 18
Use of Radio-transmitters 19
Safety – Operating Precautions 20
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Secondary exit 22
Handle Starting Fluid Safely 23
Pay Attention to Bystanders 23
Carry no passangers 24
Use Seat Belts 24
Avoid Risks under Difficult Conditions 24
Stop Working if Machine Gives an Alarm 25
Loading the Machine 25
Keep Danger Zone Clear 25
Avoid Crush Points 26
Power Cables 27
Driving/Transporting on Public Roads 28
Ensure Safety before Driving on Frozen Water 28
Fire Prevention 29
What To Do If the Machine Catches Fire 30
Safety – Maintenance Precautions 31
General 31
Securing the Service Position 32
Use Proper Clothing 32
Use Proper Tools 33
Support Machine Properly 33
Shut Down Engine, Disconnect Battery Cable 34
Service Cooling System Safely 34
Prevent Battery Explosions 34
Prevent Acid Burns 35
Replacing the Xenon Worklamp 36
Start Only from Operator’s Seat 36
Beware of Exhaust Fumes 37
Avoid High Pressure Fluids 37
Avoid Heating near Pressurized Fluid Lines 38
Make Welding Repairs Safely 38
Service Tires Safely 39
Refueling and Servicing Fuel System 39
Dispose of Waste Properly 40
Operator’s Station – Panels, Switches, Gauges, Control levers 41
General 41
Front Dashboard 43
Start Key Positions 44
Signal Lights 44
Left and Right Arm Control Panels 45
Using Boom Control Levers 46
Window Washers and Wipers 47
Overhead Panel Switches 48
Warning Lamps and Buzzer 49
Preparedness for telephone 49
Air Conditioner Controls 50
Engine Heating Timer (Opt Eq ) 50
Operator’s seat 51
Lifting and Lowering the Cab 52
How to Lift the Cab 52
How to Lower the Cab 53
Operating the Machine 54
TMC 54
ECU 54
Alarms 55
Door Safety Switch 55
Emergency Stopper 55
Operating the Boom 56
Brakes 58
Frame Brake 59
Steering 60
High/Low Gear and Rear-Wheel Drive 61
Using the Differential Lock-Up 62
Operating the Decking Blade (Optional Equipment) 62
Operating the Clambunk 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold engine starting 65
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Transporting and Towing the Machine 72
Use hold-down straps 72
Positioning 72
Minilevers 72
Chains 73
Towing 73
Stowing a Disabled Boom 77
Fluids and Lubricants 79
Recommended Fluids and Lubricants 79
Capacities 80
Diesel Fuel 81
Engine Oil 84
Coolant 85
Hydraulic oil 86
Gear oil 87
Brake fluid 87
Cab lift pump 87
Grease 88
Maintenance – General 89
Service, General 89
Using Fuels and Lubricants / Placement of Drain Hoses 89
Prepare Machine for Maintenance 90
Machine Frame, Locking and Unlocking 91
Check all bolted joints 92
Cleaning the Cab Windows 93
Tires 94
Changing Wheels 95
Anti slips 96
Fitting bogie tracks 97
Maintenance Intervals and Service Parts 99
Maintenance intervals 99
Service Parts 101
Maintenance – Every 10 hours or Daily 102
Check the hydraulic oil level 102
Check the engine oil level 102
Check the Fuel Pre-Filter 103
Check engine coolant level 103
Check the windshield washer fluid level 104
Check the radiator grille cleanness 105
Check the driving brake oil level 106
Check the air filter 106
Check the tires for air pressure and overall shape 107
Fill up the fuel tank 107
Maintain the boom 108
Maintenance of the Active Loadspace (ALS) 108
The following service and checks are to be made at the end of each workday 108
Maintenance – Every 50 hours or Weekly 109
Grease the center hinge bearings and steering cylinder bearings 109
Grease the decking blade1 110
Check the air conditioner 110
Maintain the Boom 110
Check the fire extinguisher system 111
Maintenance of the Active Loadspace (ALS) 111
Maintenance – Every 250 hours 112
Clean the machine 112
Check the high/low gear oil level 113
Check Differential Oil Level 114
Check Single Axle Wheel Ends ( Hub gear) Oil Level 115
Check Bogie Housings Oil Level 116
Greasing the Prelubricated Bogie Bearings 117
Check Wheel Nut Torque 117
Check the cabine air filters 118
Check the air conditioner 118
Maintain the boom 119
Maintenance of the Active Loadspace (ALS) 119
Maintenance – Every 500 hours 120
Change engine oil and replace oil filter 120
Change the fuel filters 122
Clean crankcase vent tube 123
Check the air intake system 123
Checking belt tensioner spring tension and belt wear 123
Check engine speeds 124
Control engine grounding 125
Remove sediment and water from the fuel tanks 125
Check the batteries for charge 125
Checking cooling system 127
Grease the driveshafts 128
Maintenance – Every 1000 hours 130
Renew the hydraulic oil 130
Replace the hydraulic return filter 133
Replace the hydraulic tank breather 134
Renew the high/low gear (transfer case) oil 135
Renew the pressure filter of the drive hydraulic system 136
Change the Brake Pedal Circuit Oil 137
Check and tighten the screw and bolt connections 138
Check the exhaust manifold 138
Check the air conditioner 138
Maintain the boom 139
Maintenance – Every 2000 hours 140
Check Valve Clearance – Engines (200,000- ) 140
Checking Crankshaft Vibration Damper 142
Changing the Coolant 143
Change Bogie Axle Differential Oil 146
Change Bogie Housings Oil 147
Change Single Axle Differential Oil 148
Change Single Axle Wheel Ends Oil 149
Check and tighten the bolts for the joints between axles and frame 150
Maintenance – Every 6 months 151
Service the fire extinguisher 151
Maintenance – Every 12 months 152
Have the fire extinguisher system (opt eq ) checked 152
Maintenance of the Active Loadspace (ALS) 152
Maintenance – As required 153
Maintain and adjust as required 153
Bleeding the fuel system 154
Clean the Fuel Tank Filler Filter 156
Replacing fan/alternator belt 157
Adjusting the Seat Turntable Brake 157
Maintain the Boom 158
Check the air conditioner 158
Hydraulic System and Bleeding 159
Working hydraulic system 159
Hydrostatic system 159
Bleeding 160
Bleeding Drive Hydraulic System 161
Bleeding Work Hydraulic System 163
Bleeding the Brake System 165
Hydrostatic System: Drive Pump adjusting 168
Checking and adjusting the charge pressure 168
Checking and adjusting the pressure cut-off valve setting of the drive pump 169
Hydrostatic System: Drive Motor adjusting 170
Checking and adjusting drive motors pressure cut-off settings 170
Work Hydraulic System: Check and Adjust 173
Adjustment of Pressure Difference 173
Adjusting the Maximum Pressure 173
Adjusting the Boom Pressure 174
Adjusting Auxiliary Functions 175
Adjusting Frame Brake 176
Adjusting Proportional Decking Blade 177
Adjusting Optional Equipment 177
Brake System: Check and Adjust 178
Checking the brakes 178
Mechanical adjustment of brakes 179
Brake Charging Pressure 180
Checking the Work Brake 181
Checking the Drive Brake (Brake Pedal) 181
Electrical System 182
Main Switch 182
Batteries 183
Welding 185
Fuses on the Left-Hand Side in the Engine Compartment 187
Instrument Box Fuses and Relays 188
Location of ECU and engine sensors 189
The RPM Sensor of the Drive Hydrostatics Motor 190
Hydraulic Tank Sensors 190
Transmission 191
Operating Power Transmission 191
High/Low Gear 191
Hydrostatic System 192
Control of Transmission 193
Boom, General 194
A General Description of the Boom 194
Operating Safety Precautions 195
General Operating Instructions 196
Assembly Instructions 196
Bleeding the Hydraulic System 197
Boom, Technical Data 198
Boom – Maintenance 202
Maintenance Schedule 202
Maintenance daily or every 10 hours 203
Maintenance weekly or every 50 hours 204
Maintenance every 250 hours 210
Maintenance every 1000 hours 211
Maintenance as required 214
Equipment, Air Conditioner 215
Introduction 215
Main Parts of Air Conditioning System 215
Risks and Counter-Measures 218
First Aid 219
Air Conditioner, Using 220
Maintenance and Inspections: Check the refrigerant level 222
Check the service moisture indicator of the dryer every 50 hours 225
Service the compressor every 1000 hours 225
Service the evaporator element every 1000 hours 226
Service the condenser element every 1000 hours 226
Service the hoses and connectors every 1000 hours 227
Equipment, Engine Preheater 228
Operation and maintenence 228
Equipment, Fire Extinguisher System 237
General 237
Fire Alarm and Actions 238
After a fire 241
Control unit 242
Hand-held fire extinguishers 244
Equipment, Decking Blade 245
Using the Decking Blade 245
Lowering the Decking Blade 246
Decking Blade’s Float 246
Equipment, ALS 247
Foreword 247
General Safety Instructions 247
Stability 248
ALS, Left Arm Control Panel 251
ALS, Right Arm Control Panel 252
Main Parts, ALS 253
Descriptions of bunks 254
Descriptions of the Headboard 255
Labeling 256
Main Valve 257
Special Tools 261
Bleeding the hydraulic system 261
Aligning load bunks 262
Max width adjustment 263
How to build the load 263
Using the Headboard 265
Flow and pressure set up 267
Disassembly of telescopic stakes 268
Maintenance Every 10 hours of operation 270
Maintenance Every 50 hours of operation 271
Maintenance Every 250 hours of operation 272
Maintenance Every 12 month of operation 278
Principal Hydraulic Diagram 279
Electrical Schematic, ALS 280
Equipment, Weight Scales 281
Literature going with the Weight Scales 281
General operating safety precautions 281
Technical Description and maintenance 282
Control panel functions 283
Measuring the load weight when using different load spaces 284
Basic loading movements 285
Normal working procedure when using the weight scales 285
Charts of loading procedures 288
Equipment, Clambunk 291
Operating the Clambunk 291
Storage 293
Prepare Machine for Storage 293
Monthly Storage Procedure 295
Troubleshooting 297
Engine Troubleshooting 297
Diagnose Drive Lines 302
Diagnose Brake Hydraulics 303
Diagnose Cab Tilt Hydraulics 303
Diagnose Hydraulic/Hydrostatic Cooling System 304
Diagnose Hydrostatic Drive System 305
Diagnose Hydrostatic Drive Pump 307
Diagnose Hydrostatic Drive Motor 310
Diagnose Loader 311
Diagnose Heater/Air Conditioner 315
Hydraulic Diagrams 317
Hydraulic Diagrams 317
Boom Hydraulics 318
Transmission Hydraulics 322
Brake Hydraulics 324
Extra Equipment Hydraulics 326
Options Hydraulics 328
ALS -option 330
Electronic Schematics 332
General 332
Electronic Schematics for 1410D 334
1410D Specifications 368
Dimensions 368
Decals and Signs 369
Load area 370
Engine 371
Transmission 372
Axles 372
Steering 372
Brakes 373
Hydraulic system 373
Electrical System 373
Boom 373
Cab 374
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