John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
P/N: F065866_WI
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1410D
Series: D SERIES
Serial: WJ1410D000555-691
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
Contents 2
Introduction 8
Operator’s manual for Timberjack 1410D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty[scWarranty[ec 11
Standard warranty clauses 11
250 and 1000 Hours Service 11
Safety – Safety Features 12
1410D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
General 39
Front Dashboard 41
Start Key Positions 42
Signal Lights 42
Left and Right Arm Control Panels 43
Using Boom Control Levers 44
Window Washers and Wipers 45
Overhead Panel Switches 46
Warning Lamps and Buzzer 47
Preparedness for telephone 47
Air Conditioner Controls 48
Engine Heating Timer (Opt Eq ) 48
Operator’s seat 49
Operating the Machine, Control System 50
TMC 50
ECU 50
Alarms 51
Operating the machine, Operation 52
Function of Seat Safety Switch 52
Emergency Stopper 52
Operating the Boom 53
Brakes 54
Frame Brake 55
Steering 56
High/Low Gear and Rear-Wheel Drive 57
Using the Differential Lock-Up 58
Operating the Decking Blade (Optional Equipment) 58
Operating the Clambunk 58
Lifting and Lowering the Cab 59
How to Lift the Cab 59
How to Lower the Cab 60
Transportation of the Machine 61
Use hold-down straps 61
Positioning 61
Minilevers 61
Chains 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold engine starting 65
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Towing the Machine 72
Towing 72
Stowing a Disabled Boom 75
Fluids and Lubricants 77
Recommended Fluids and Lubricants 77
Capacities 78
Diesel Fuel 79
Engine Oil 82
Coolant 83
Hydraulic oil 84
Gear oil 84
Brake fluid 85
Cab lift pump 85
Grease 85
Maintenance – General 86
Service, General 86
Using Fuels and Lubricants / Placement of Drain Hoses 86
Prepare Machine for Maintenance 87
Machine Frame, Locking and Unlocking 88
Check all bolted joints 89
Cleaning the Cab Windows 90
Tires 91
Changing Wheels 92
Anti slips 93
Fitting bogie tracks 94
Maintenance Intervals and Service Parts 96
Maintenance intervals 96
Service Parts 98
Maintenance – Every 10 hours or Daily 99
Check the hydraulic oil level 99
Check the engine oil level 100
Check the Fuel Pre-Filter 100
Check engine coolant level 101
Check the windshield washer fluid level 102
Check the radiator grille cleanness 103
Check the driving brake oil level 104
Check the air filter 104
Check the tires for air pressure and overall shape 105
Fill up the fuel tank 105
Maintain the boom 106
Maintenance of the Active Loadspace (ALS) 106
The following service and checks are to be made at the end of each workday 106
Maintenance – Every 50 hours or Weekly 107
Grease the center hinge bearings and steering cylinder bearings 107
Grease the decking blade1 108
Check the air conditioner 108
Maintain the Boom 108
Check the fire extinguisher system 109
Maintenance of the Active Loadspace (ALS) 109
Maintenance – Every 250 hours 110
Clean the machine 110
Check the high/low gear oil level 111
Check Differential Oil Level 112
Check Single Axle Wheel Ends ( Hub gear) Oil Level 113
Check Bogie Housings Oil Level 114
Greasing the Prelubricated Bogie Bearings 115
Check Wheel Nut Torque 115
Check the cabine air filters 116
Check the air conditioner 116
Maintain the boom 117
Maintenance of the Active Loadspace (ALS) 117
Maintenance – Every 500 hours 118
Change engine oil and replace oil filter 118
Change the fuel filters 120
Clean crankcase vent tube 121
Check the air intake system 121
Checking belt tensioner spring tension and belt wear 121
Check engine speeds 122
Control engine grounding 123
Remove sediment and water from the fuel tanks 123
Renew the pressure filter of the drive hydraulic system 123
Check the batteries for charge 124
Checking cooling system 125
Grease the driveshafts 126
Maintenance – Every 1000 hours 128
Renew the hydraulic oil 128
Replace the hydraulic return filter 129
Replace the hydraulic tank breather 130
Renew the high/low gear (transfer case) oil 131
Check and tighten the screw and bolt connections 132
Check the exhaust manifold 132
Check the air conditioner 132
Maintain the boom 133
Maintenance – Every 2000 hours 134
Check Valve Clearance – Engines (200,000- ) 134
Checking Crankshaft Vibration Damper 136
Changing the Coolant 137
Change Bogie Axle Differential Oil 140
Change Bogie Housings Oil 141
Change Single Axle Differential Oil 142
Change Single Axle Wheel Ends Oil 143
Check and tighten the bolts for the joints between axles and frame 144
Maintenance – Every 6 months 145
Service the fire extinguisher 145
Maintenance – Every 12 months 146
Have the fire extinguisher system (opt eq ) checked 146
Maintenance of the Active Loadspace (ALS) 146
Maintenance – As required 147
Maintain and adjust as required 147
Bleeding the fuel system 148
Clean the Fuel Tank Filler Filter 150
Replacing fan/alternator belt 151
Maintain the Boom 151
Check the air conditioner 151
Hydraulic System: Hydraulic Oil Change 152
Hydraulic tank and the vacuum pump 152
Checking the oil level in hydraulic tank 152
Renew the hydraulic oil 153
Hydraulic System: General 155
Working hydraulic system 155
Hydrostatic system 155
Hydraulic System: Bleeding 156
General 156
Bleeding Drive Hydraulic System 157
Bleeding Work Hydraulic System 159
Bleeding the Brake System 161
Hydrostatic System: Drive Pump adjusting 164
Checking and adjusting the charge pressure 164
Checking and adjusting the pressure cut-off valve setting of the drive pump 165
Hydrostatic System: Drive Motor adjusting 166
Checking and adjusting drive motors pressure cut-off settings 166
Work Hydraulic System: Check and Adjust 168
Adjustment of Pressure Difference 168
Adjusting the Maximum Pressure 168
Adjusting the Boom Pressure 169
Adjusting Auxiliary Functions 170
Adjusting Frame Brake 171
Adjusting Proportional Decking Blade 171
Adjusting Optional Equipment 172
Brake System: Check and Adjust 173
Checking the brakes 173
Mechanical adjustment of brakes 174
Brake Charging Pressure 175
Checking the Work Brake 175
Checking the Drive Brake (Brake Pedal) 176
Electrical System 177
Main Switch 177
Batteries 178
Welding 180
Fuses on the Left-Hand Side in the Engine Compartment 182
Instrument Box Fuses and Relays 183
Location of ECU and engine sensors 184
The RPM Sensor of the Drive Hydrostatics Motor 185
Hydraulic Tank Sensors 185
Transmission 186
Operating Power Transmission 186
High/Low Gear 186
Hydrostatic System 187
Control of Transmission 188
Boom 189
A General Description of the Boom 189
Operating Safety Precautions 190
General Operating Instructions 191
Assembly Instructions 191
Bleeding the Hydraulic System 192
Maintenance Schedule 192
Maintenance daily or every 10 hours 193
Maintenance weekly or every 50 hours 194
Maintenance every 250 hours 198
Maintenance every 1000 hours 199
Maintenance as required 202
Boom, Technical Data 203
Equipment, Air Conditioner 207
Introduction 207
Main Parts of Air Conditioning System 207
Risks and Counter-Measures 210
First Aid 211
Air Conditioner, Using 212
Maintenance and Inspections: Check the refrigerant level 214
Check the service moisture indicator of the dryer every 50 hours 217
Service the compressor V-belt every 250 hours 217
Service the compressor every 1000 hours 217
Service the evaporator element every 1000 hours 218
Service the condenser element every 1000 hours 218
Service the hoses and connectors every 1000 hours 219
Equipment, Engine Preheater 220
Operation and maintenence 220
Equipment, Fire Extinguisher System 229
General 229
Fire Alarm and Actions 230
After a fire 233
Control unit 234
Hand-held fire extinguishers 236
Equipment, Decking Blade 237
Using the Decking Blade 237
Lowering the Decking Blade 238
Decking Blade’s Float 238
Equipment, ALS 239
Foreword 239
General Safety Instructions 239
Stability 240
ALS, Left Arm Control Panel 243
ALS, Right Arm Control Panel 244
Main Parts, ALS 245
Descriptions of bunks 246
Descriptions of the Headboard 247
Labeling 248
Main Valve 249
Special Tools 253
Bleeding the hydraulic system 253
Aligning load bunks 254
Max width adjustment 255
How to build the load 255
Using the Headboard 257
Flow and pressure set up 259
Disassembly of telescopic stakes 260
Maintenance Every 10 hours of operation 262
Maintenance Every 50 hours of operation 263
Maintenance Every 250 hours of operation 264
Maintenance Every 12 month of operation 270
Principal Hydraulic Diagram 271
Equipment, Weight Scales 272
Literature going with the Weight Scales 272
General operating safety precautions 272
Technical Description and maintenance 273
Control panel functions 274
Measuring the load weight when using different load spaces 275
Basic loading movements 276
Normal working procedure when using the weight scales 276
Charts of loading procedures 279
Storage 282
Prepare Machine for Storage 282
Monthly Storage Procedure 284
Troubleshooting 286
Engine Troubleshooting 286
Diagnose Drive Lines 291
Diagnose Brake Hydraulics 292
Diagnose Cab Tilt Hydraulics 292
Diagnose Hydraulic/Hydrostatic Cooling System 293
Diagnose Hydrostatic Drive System 294
Diagnose Hydrostatic Drive Pump 296
Diagnose Hydrostatic Drive Motor 299
Diagnose Loader 300
Diagnose Heater/Air Conditioner 304
Hydraulic Diagrams 306
Hydraulic Diagrams, F622627 306
Boom Hydraulics 307
Transmission Hydraulics 311
Brake Hydraulics 313
Extra Equipment Hydraulics 315
Options Hydraulics 317
ALS -option 319
Wiring Diagrams 321
General 321
Wiring diagrams for 1410D 323
1410D Specifications 357
Dimensions 357
Decals and Signs 358
Load area 359
Engine 360
Transmission 361
Axles 361
Steering 361
Brakes 362
Hydraulic system 362
Electrical System 362
Boom 362
Cab 363
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