John Deere 200LC Excavator Operator’s Manual OMT184836 – PDF DOWNLOAD
FILE DETAILS:
John Deere 200LC Excavator Operator’s Manual OMT184836 – PDF DOWNLOAD
P/N: OMT184836_NF
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 200LC
Series: METRIC
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 200LC Excavator Operator’s Manual OMT184836 – PDF DOWNLOAD
Contents 7
Safety 11
John Deere Excavator Safety Features 11
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Avoid Injury From: Loading Machine on a Trailer, fastening Machine to Trailer, Unloading Machine from Trailer Always Use Caution when Loading and Unloading Machines on a Trailer Always 13
Avoid Injury from Backover Accidents Before Moving Machine, be Sure All Persons are Clear of Area Always be Alert for Bystanders Moving into the Work Area Use Horn or Other Signal to W 14
Avoid Injury from Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury may Result if You Attempt to Mo 15
Inspect Machine 15
Use Handholds and Steps 16
Use Seat Belt 16
Maintain Seat Belt 17
Move and Operate Machine Safely 17
Operate Only from Operator’s Seat 18
Secondary Exits 18
Operate Machine Safely 18
Dig with Caution 19
Operate with Caution 19
Avoid Tipping 19
Avoid Power Lines 20
Drive Machine Safely 20
Beware of Exhaust Fumes 20
Park Machine Safely 21
Keep Riders off Machine 21
Operate Attachment Safely 22
Handle Fluids Safely—Avoid Fires 22
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
Clean Trash from Machine 23
Protect Against Flying Debris 24
Wear Protective Clothing 24
Protect Against Noise 24
Handle Chemical Products Safely 25
Warn Others of Service Work 25
Stay Clear of Moving Parts 26
Support Machine Properly 26
Service Cooling System Safely 26
Practice Safe Maintenance 27
Remove Paint Before Welding or Heating 28
Avoid Heating Near Pressurized Fluid Lines 28
Avoid High Pressure Fluids 29
Prevent Battery Explosions 29
Clean the Machine Regularly 30
Store Attachments Safely 30
Dispose of Waste Properly 31
Safety Signs 32
Safety Signs 32
Operator’s Station 39
Pedals, Levers, and Panels 39
Right Front Panel and Right Console Panel 40
Monitor Panel 41
Engine Coolant Temperature Gauge 41
Warm Up Indicator 41
Fuel Gauge 42
H/P (High Power) Mode Indicator 42
E (Economy) Mode Indicator 42
Auto idle Indicator 42
Hydraulic Oil Level Indicator 43
Fuel Level Indicator 43
Air Filter Restriction Indicator 43
Engine Coolant Temperature Indicator 44
Engine Oil Pressure Indicator 44
Alternator Voltage Indicator 44
Engine Oil Level Indicator 45
Engine Coolant Level Indicator 45
Switch Panel 45
Buzzer and Buzzer Stop Switch 46
Wiper Switch 46
Washer Switch 47
Operating Lights Switch 47
Cab Light 48
Key Switch 48
Engine RPM Dial 48
Power Boost Switch 48
Horn 49
Hour Meter 49
Heater 49
Control Panel Levers and Switches 50
Defroster Operation 50
Cab Heater and Air Conditioner—If Equipped 51
Control Panel Switches 52
Cab Heater Operation 53
Air Conditioner Operation 54
Defroster Operation 54
Front Console 55
Operating the AM/FM Radio 55
Setting the Clock 56
Cab Door Release Lever 56
Secondary Exit Tool 56
Opening Upper Front (Secondary Exit) Window 57
Closing Upper Front Window 57
Removing and Storing the Lower Front Window 58
Opening Side Windows 59
Opening and Closing the Roof Exit Cover 59
Adjusting the Seat 60
Seat Belt 61
Operator’s Manual Compartment 61
Break In 62
Engine Break In Oil 62
Every 4 Hours 62
Every 10 Hours or Daily 63
After the First 50 Hours 63
After the First 100 Hours 64
Pre Start Inspection 65
Inspect Machine Daily Before Starting 65
Operating the Engine 66
Check Instruments Before Starting 66
Level Check 66
Starting the Engine 67
Using Booster Batteries—24 Volt System 68
Check Instruments After Starting 69
Warming the Machine 69
Cold Weather Warm Up 70
Stopping the Engine 71
Driving the Machine 72
Steering the Machine Using Pedals 72
Steering the Machine Using Levers 74
Removing Propel Levers 75
Propel Speed Switch 75
Travel Alarm and Travel Alarm Cancel Switch 76
Parking the Machine 76
Parking Machine During Freezing Weather 77
Lock All Compartments 77
Operating the Machine 78
ISO/SAE Excavator Control Pattern 78
Control Lever Pattern Conversion 79
Deere Backhoe Control Pattern 81
Pilot Control Shut Off Lever 82
Auto Idle Switch 83
Mode Selection Switch 84
Power Boost Switch 84
E (Economy) Mode 85
H/P (High Power) Mode 86
Standard Mode 86
Operating Tips 87
Driving Machine 87
Driving on Slopes 88
Driving Down a Slope 88
Driving Up a Slope 88
Driving Up a Steep or Slippery Slope—Boom on Uphill End of Machine 89
Driving Up a Steep or Slippery Slope—Boom on Downhill End of Machine 89
Moving Machine off an Embankment 90
Leveling Machine 91
Using Bucket 91
Planning Spoil Piles 93
Trenching 93
Backfilling 94
Truck Loading 95
Operating in Water and Mud 96
Clean Track Frame Area 96
Lifting 97
Hydraulic Breaker and Crusher Attachments 99
Lower Boom with Engine Stopped 99
Transporting 101
Loading Machine on a Trailer 101
Fasten Machine to Trailer 102
Unloading Machine from Trailer 103
Towing Machine 104
Lifting the Machine 105
Fuels and Lubricants 106
Diesel Fuel 106
Lubricity of Diesel Fuels 106
Low Sulfur Diesel Fuel Conditioner 107
Diesel Fuel Storage 107
Fuel Tank 108
Do Not Use Galvanized Containers 108
Diesel Engine Oil 109
Hydraulic Oil 110
Swing Gearbox, Propel Gearbox and Pump Gearbox Oils 111
Track Roller, Front Idler, and Carrier Roller Oil 111
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 112
Oil Filters 112
Lubricant Storage 113
Alternative and Synthetic Lubricants 113
Mixing of Lubricants 114
Periodic Maintenance 115
Service Your Machine at Specified Intervals 115
Check the Hour Meter Regularly 115
Use Correct Fuels and Lubricants 115
Prepare Machine for Maintenance 116
Open Access Doors for Service 116
Open Hood for Service 117
Maintenance and Repair Record Keeping System 118
OILSCAN Plus,® CoolScan Plus® and 3 Way Coolant Test Kit 119
Maintenance and Repair Record Keeping System 120
Maintenance—As Required 123
Clean Fuel Tank Inlet Screen 123
Drain Fuel Tank Sump 123
Clean Radiator Air Inlet Screen 124
Drain Water Separator 124
Clean Air Cleaner Dust Unloader Valve 125
Check Track Sag 125
Adjusting Track Sag 126
Windshield Washer Fluid Level 127
Replace Wear Blocks 127
Maintenance—Every 10 Hours or Daily 128
Check Engine Oil Level 128
Check Recovery Tank Coolant Level 129
Check Hydraulic Oil Level 130
Maintenance—Every 50 Hours 132
Grease Working Tool Pivots 132
Maintenance—Every 250 Hours 134
Check Swing Gearbox Oil Level 134
Drain Hydraulic Tank Sump 134
Check Pump Drive Gearbox Oil Level 135
Change Engine Oil and Replace Filter 136
Check Radiator Coolant Level 138
Check Battery Electrolyte Level and Terminals 138
Check Propel Gearbox Oil Level 141
Clean Dusty Primary Element 142
Inspect Element 143
Maintenance—Every 500 Hours 144
Grease Swing Bearing 144
Grease Swing Bearing Gear 145
Replace Final Fuel Filter 146
Replace Primary Fuel Filter (Water Separator) 147
Check Air Intake Hoses 148
Replace Hydraulic Oil Filter 149
Check Coolant In Radiator 151
Maintenance—Every 1000 Hours 152
Change Swing Gearbox Oil 152
Change Pilot Control Oil Filter 152
Change Pump Drive Gearbox Oil 154
Change Air Cleaner Elements 154
Inspect Fan Belt 155
Replace Air Cleaner Dust Valve 155
Maintenance—Every 2000 Hours 156
Change Hydraulic Tank Oil 156
Drain Cooling System 159
Diesel Engine Coolant 161
Cooling System Fill and Deaeration Procedure 162
Change Propel Gearbox Oil 163
Clean the Engine Crankcase Ventilation Tube 164
Check and Adjust Engine Valve Lash (Clearance) 164
Firing Order 6—Cylinder Engine: 167
Check Engine Speeds 168
Engine Speed Learning Procedure 169
Maintenance 170
Do Not Service Injection Nozzles 170
Do Not Adjust Injection Pump 170
Bleeding the Fuel System 171
Precautions for Alternator and Regulator 171
Service Batteries Carefully 172
Checking Electrolyte Specific Gravity 174
Using Battery Charger 175
Replacing Batteries 176
Removing Batteries 176
Welding on Machine 177
Adding 12—Volt Accessories 177
Replacing Fuses 178
Fuse (Blade Type) Color Codes 179
Checking Travel Alarm System 179
Replacing Bucket Teeth 180
Replacing Bucket Tooth Tip—Heavy Duty Bucket 181
Adjusting Bucket Linkage 181
Removing the Bucket 183
Do Not Service Control Valves, Cylinders, Pumps or Motors 183
Track Sag General Information 184
Hardware Torque Specifications 184
Check Track Shoe Torque 185
Unified Inch Bolt and Cap Screw Torque Values 186
Metric Bolt and Cap Screw Torque Values 187
Additional Metric Cap Screw Torque Values 188
Check Oil Lines And Fittings 190
Service Recommendations for O Ring Boss Fittings 191
Service Recommendations for Flat Face O Ring Seal Fittings 193
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 194
Service Recommendations For Flared Connections—Straight or Tapered Threads 195
Service Recommendations For Inch Series Four Bolt Flange Fittings 196
Service Recommendations for Metric Series Four Bolt Flange Fitting 197
Operational Checkout 198
Operational Checkout 198
Operator Station Checks—Key Switch On, Engine Off 198
199
199
200
Operator Station Checks—Engine On 200
200
201
201
202
202
202
203
203
203
Hydraulic System Checks 203
204
204
204
205
206
206
207
207
207
207
208
208
209
Undercarriage Checks 210
211
211
212
212
Accessories Checks 212
212
213
213
213
214
214
Seat, Doors, Windows, Latches, and Locks Checks 214
215
216
216
217
217
217
218
218
218
219
Coolant Checks 219
219
220
220
220
220
221
221
221
Troubleshooting 222
Using Troubleshooting Charts 222
Engine 223
Electrical System 230
Hydraulic System 236
Storage 241
Prepare Machine for Storage 241
Monthly Storage Procedure 243
Machine Numbers 246
Record Product Identification Number (PIN) 246
Record Engine Serial Number 246
Record Propel Motor Serial Numbers 246
Record Swing Motor Serial Number 246
Record Hydraulic Pump Serial Number 247
Specifications 248
200LC 248
200LC Working Ranges 250
200LC Engine Specifications 252
200LC Drain and Refill Capacities 252
200LC Lift Capacity—KG (LB) 253
200LC Lift Capacity—KG (LB) 254
200LC Lift Capacity—KG (LB) 255
200LC Lift Capacity—KG (LB) 256
200LC Lift Capacity—KG (LB) 257
200LC Lift Capacity—KG (LB) 258
Crime Prevention Tips 259
Help Prevent Crime 259
Record Identification Numbers 259
Keep Proof of Ownership 259
Park Indoors Out of Sight 259
When Parking Outdoors 260
Reduce Vandalism 260
Report Thefts Immediately 261
Checklists 269
Maintenance and Repair Record Keeping System 269
John Deere Service Literature Available 273
Technical Information 273
John Deere Service Keeps You On The Job 275
AT YOUR SERVICE WHEN YOU NEED IT 275
Page Numbers 7
Section 05 11
1 11
2 12
3 13
4 14
5 15
6 16
7 17
8 18
9 19
10 20
11 21
12 22
13 23
14 24
15 25
16 26
17 27
18 28
19 29
20 30
21 31
Section 06 32
1 32
2 33
3 34
4 35
5 36
6 37
7 38
Section 10 39
1 39
2 40
3 41
4 42
5 43
6 44
7 45
8 46
9 47
10 48
11 49
12 50
13 51
14 52
15 53
16 54
17 55
18 56
19 57
20 58
21 59
22 60
23 61
Section 15 62
1 62
2 63
3 64
Section 20 65
1 65
Section 25 66
1 66
2 67
3 68
4 69
5 70
6 71
Section 30 72
1 72
2 73
3 74
4 75
5 76
6 77
Section 35 78
1 78
2 79
3 80
4 81
5 82
6 83
7 84
8 85
9 86
10 87
11 88
12 89
13 90
14 91
15 92
16 93
17 94
18 95
19 96
20 97
21 98
22 99
23 100
Section 40 101
1 101
2 102
3 103
4 104
5 105
Section 45 106
1 106
2 107
3 108
4 109
5 110
6 111
7 112
8 113
9 114
Section 50 115
1 115
2 116
3 117
4 118
5 119
6 120
7 121
8 122
Section 55 123
1 123
2 124
3 125
4 126
5 127
Section 60 128
1 128
2 129
3 130
4 131
Section 65 132
1 132
2 133
Section 75 134
1 134
2 135
3 136
4 137
5 138
6 139
7 140
8 141
9 142
10 143
Section 80 144
1 144
2 145
3 146
4 147
5 148
6 149
7 150
8 151
Section 85 152
1 152
2 153
3 154
4 155
Section 86 156
1 156
2 157
3 158
4 159
5 160
6 161
7 162
8 163
9 164
10 165
11 166
12 167
13 168
14 169
Section 90 170
1 170
2 171
3 172
4 173
5 174
6 175
7 176
8 177
9 178
10 179
11 180
12 181
13 182
14 183
15 184
16 185
17 186
18 187
19 188
20 189
21 190
22 191
23 192
24 193
25 194
26 195
27 196
28 197
Section 95 198
1 198
2 199
3 200
4 201
5 202
6 203
7 204
8 205
9 206
10 207
11 208
12 209
13 210
14 211
15 212
16 213
17 214
18 215
19 216
20 217
21 218
22 219
23 220
24 221
Section 100 222
1 222
2 223
3 224
4 225
5 226
6 227
7 228
8 229
9 230
10 231
11 232
12 233
13 234
14 235
15 236
16 237
17 238
18 239
19 240
Section 105 241
1 241
2 242
3 243
4 244
5 245
Section 110 246
1 246
2 247
Section 115 248
1 248
2 249
3 250
4 251
5 252
6 253
7 254
8 255
9 256
10 257
11 258
Section 120 259
1 259
2 260
3 261
4 262
5 263
6 264
7 265
8 266
9 267
10 268
Section CLIS 269
1 269
2 270
3 271
4 272
Section SLIT 273
1 273
2 274
Section IBC 275
1 275
2 276
S.V 03/24