Liebherr A 900 C ZW Litronic 1385 Hydraulic Excavator Operating Manual SN 54458 – PDF DOWNLOAD
FILE DETAILS:
Liebherr A 900 C ZW Litronic 1385 Hydraulic Excavator Operating Manual SN 54458 – PDF DOWNLOAD
Language : English
Pages : 337
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr A 900 C ZW Litronic 1385 Hydraulic Excavator Operating Manual SN 54458 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Hydraulikbagger GmbH
Type: A 900 C ZW Litronic
Type no.: 1385
Introduction:
- This operating manual has been specifically devised for machine operators and maintenance personnel. It contains important warnings, information and tips regarding the maintenance and proper operation of the machine. It assists you in becoming familiar with the functions and features of the machine and helps prevent incorrect operation.
- By strictly adhering to the instructions in the operating manual, you can significantly enhance the reliability and service life of the machine.
- The operating manual is an integral part of the scope of delivery of the machine. Ensure that a copy is at all times available in the storage compartment in the operator’s cab.
- Carefully read the operating manual before starting the machine and then regularly read it again. All persons carrying out work on or with the machine must be fully familiar with the content of the operating manual and must adhere to the instructions.
– Maintenance including inspection, servicing and repair.
– Transport or loading of the machine.
- The machine owner must ensure that this operating manual is complemented with the relevant statutory regulations for accident prevention and the protection of the environment. Apart from the instructions in this operating manual and the statutory accident prevention, health and safety regulations applicable in the country of operation, all personnel working on or with the machine must adhere to best practice for safe and proper operation.
- Certain sections in this manual might not apply to your specific model.
- Some of the figures in this operating manual might show details or equipment that differ from those in your machine.
- Some of the figures show the equipment with guards or covers removed (for better depiction).
- As our products are constantly being improved, certain changes might be made to the equipment which are not referred to specifically in this operating manual.
- Should you require additional information or if you have any queries, please contact the LIEBHERR customer service department.
Warranty and liability:
- Due to the range of products (e.g. fuels, lubricants, tool attachments, spare parts) available from other manufacturers, LIEBHERR is not in a position to assess the compatibility of these products with its own machines. This also applies in relation to possible effects that third-party products have on LIEBHERR products and vice versa.
- It is therefore the responsibility of the machine owner to assess whether third-party products can be safely used in conjunction with the LIEBHERR machine. LIEBHERR shall not be liable for damage to or downtimes of LIEBHERR machine caused by the use a third-party products. Such damage is not covered by the LIEBHERR warranty.
- LIEBHERR shall not be liable for damage caused by improper operation, insufficient maintenance or non-compliance with safety instructions.
Amendments, general terms and conditions, copyright:
- We reserve the right to modify our products and amend the instructions in this operating manual without prior notice.
- The reproduction or publication of the content of this operating manual (including figures) is prohibited. LIEBHERR reserves all rights in this operating manual, including copyright.
- The warranty and liability clauses of the general business terms and conditions of LIEBHERR apply.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr A 900 C ZW Litronic 1385 Hydraulic Excavator Operating Manual SN 54458 – PDF DOWNLOAD
1 Product description 1-1
1 1 Design and overview 1-1
1 1 1 Complete overview 1-1
1 1 2 Uppercarriage 1-2
1 1 3 Undercarriage 1-3
1 2 Technical data 1-3
1 3 Vibration emissions 1-3
1 4 Sound emission 1-4
1 5 EC Declaration of Conformity 1-5
1 6 Technical data 1-6
2 Safety notes, signs 2-1
2 1 Symbols used in this operating manual 2-1
2 2 Proper use 2-2
2 3 Safety instructions 2-2
2 3 1 General safety instructions 2-2
2 3 2 Crushing and burn prevention 2-3
2 3 3 Fire and explosion prevention 2-4
2 4 Signs on the machine 2-5
2 4 1 Safety and information signs 2-5
2 4 2 ID tag 2-10
3 Control, operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of operator’s platform 3-1
3 1 2 Functions of the control consoles 3-3
3 1 3 Keyboard 3-8
3 1 4 Monitoring screen 3-11
3 1 5 Main screen 3-14
3 1 6 Information symbols on the main screen 3-15
3 1 7 Operator’s menu 3-18
3 1 8 Back stability 3-33
3 2 Control 3-35
3 2 1 Entering and exiting the operator’s cab 3-35
3 2 2 Safety lever 3-37
3 2 3 Operator seat 3-37
3 2 4 Adjusting steering column 3-41
3 2 5 Windscreen 3-42
3 2 6 Sun blind 3-42
3 2 7 Inside lighting 3-43
3 2 8 Windscreen wiper 3-43
3 2 9 Illumination 3-45
3 2 10 Radio mute mode (optional equipment) 3-47
3 2 11 Heating and air-conditioning system 3-47
3 2 12 Emergency hammer 3-52
3 3 Operation 3-53
3 3 1 Safety instructions 3-53
3 3 2 Starting machine 3-54
3 3 3 Switching off the diesel engine 3-60
3 3 4 Starting aids 3-60
3 3 5 Travel operation 3-62
3 3 6 Travel warning device (option) 3-64
3 3 7 On-road travelling 3-65
3 3 8 Oscillating axle locking device 3-70
Operating manual
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3 4 Working with the machine 3-71
3 4 1 Safety Instructions 3-71
3 4 2 Sensor controlled low idle automatic 3-75
3 4 3 Locking uppercarriage 3-76
3 4 4 Rotating the uppercarriage 3-76
3 4 5 Braking the uppercarriage 3-77
3 4 6 Working position 3-78
3 4 7 Operating working attachment 3-79
3 4 8 Lowering the working attachment when diesel engine is shut off 3-80
3 4 9 Moving the boom 3-81
3 4 10 Choosing attachment and operating mode 3-82
3 4 11 Attachment operation 3-83
3 4 12 Operation of swivel rotator (optional equipment) 3-88
3 4 13 Turning, swivelling locking and releasing attachment 3-90
3 4 14 Magnet system for the operation of hydromagnets (optional equipment) 3-91
3 4 15 Socket on stick (optional equipment) 3-92
3 5 Working with the ZW system 3-93
3 5 1 Inspection of the Road-rail access point 3-93
3 5 2 Control panel of ZW system 3-94
3 5 3 Switching on ZW system (Rail mode) 3-95
3 5 4 On-tracking procedure 3-96
3 5 5 Automatic mode 3-99
3 5 6 Rail travel lighting 3-99
3 5 7 Emergency brake 3-100
3 5 8 Horn 3-100
3 5 9 Control elements for accompanying person 3-100
3 5 10 Rail travel 3-101
3 5 11 Off-tracking procedure 3-101
3 5 12 Coupling rail vehicles 3-104
3 5 13 Wagon brake system – pneumatically controlled – (optional equipment) 3-104
3 5 14 Hydraulically controlled railcar brake system (optional equipment) 3-110
3 6 Stroke and boom limitation 3-112
3 6 1 Calling up stroke and boom limitation menu 3-113
3 6 2 Activating stroke limitation function 3-114
3 6 3 Activating boom limitation 3-115
3 6 4 Overriding stroke and boom limitation 3-116
3 6 5 Setting stroke limitation 3-118
3 6 6 Adjusting boom limitation 3-121
3 7 Mechanical stroke limitation for basic boom and boom (optional equipment) 3-125
3 7 1 Activating stroke limitation function 3-126
3 7 2 Securing stroke limitation devices against tampering 3-126
3 7 3 Adjusting the stroke limitation settings for the basic boom 3-127
3 7 4 Adjusting the stroke limitation settings for the boom 3-128
3 8 Installation and removal of attachment parts 3-130
3 8 1 Safety Instructions 3-130
3 8 2 Installation and removal of digging tool 3-131
3 8 3 Attachment of grapple to bucket stick 3-133
3 8 4 Hydraulic quick-change adapter (optional equipment) 3-136
3 8 5 Hydraulic quick-change adapter with LIKUFIX (optional equipment) 3-140
3 8 6 Mechanical quick-change adapter (optional equipment) 3-141
3 8 7 Mechanical quick-change bucket stick (optional equipment) 3-146
3 8 8 Quick-change adapter equipment at swivel rotator (optional equipment) 3-151
3 8 9 Assignment of the hydraulic lines 3-155
3 9 General working methods 3-156
3 9 1 Tips for the proper operation of the machine preventing damage and wear 3-156
3 9 2 Preparation 3-158
3 9 3 Working with the backhoe bucket 3-158
3 9 4 Loading transport vehicle 3-160
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3 9 5 Grading work 3-160
3 9 6 Working with grapples 3-161
3 9 7 Excavating and moving material with grapples 3-162
3 9 8 Working with the hydraulic hammer 3-163
3 9 9 Load lifting operation 3-164
3 9 10 Use of quick-change adapter for load lifting operation 3-165
3 9 11 Overload shut-down system (optional equipment) 3-165
3 10 Transport 3-171
3 10 1 Safety instructions 3-171
3 10 2 Transportation on low-loader 3-172
3 10 3 Loading with crane 3-173
4 Malfunctions 4-1
4 1 Error code list 4-1
4 2 Troubleshooting 4-11
4 2 1 Diesel engine and fuel system 4-11
4 2 2 Hydraulic system 4-13
4 2 3 Travelling 4-15
4 2 4 Brake 4-15
4 2 5 Electrical system 4-15
4 2 6 Heating and air conditioning system 4-16
4 2 7 Working attachment 4-16
4 2 8 ZW system 4-17
4 3 Fuses and relays 4-17
4 3 1 Fuse box E50 4-18
4 3 2 ESP02 printed circuit board 4-19
4 3 3 Fuse box of ZW system 4-20
4 3 4 Emergency hydraulics (optional equipment) 4-22
4 4 Emergency operation 4-22
4 4 1 Emergency mode control 4-23
4 4 2 Emergency operation of hydraulic pump 4-26
4 4 3 Emergency operation of servo control 4-27
4 4 4 Emergency operation of slewing gear brake 4-27
4 4 5 Emergency operation of stroke and boom limitation (optional equipment) 4-28
4 4 6 Travel emergency mode 4-30
4 4 7 Emergency hydraulics (optional equipment) 4-33
4 4 8 Emergency gear shifting 4-35
4 4 9 Towing the machine 4-36
4 4 10 Disengaging transmission (emergency release) 4-36
5 Maintenance 5-1
5 1 Safety instructions 5-1
5 1 1 General safety instructions 5-1
5 1 2 Checking for cracks 5-1
5 1 3 Welding 5-2
5 1 4 Fuels, lubricants and process chemicals 5-2
5 1 5 Repair 5-2
5 1 6 Electrical system 5-3
5 1 7 Pressure accumulator 5-3
5 1 8 Hydraulic hoses and lines 5-4
5 1 9 Cab protection (FOPS) 5-5
5 2 Access doors for maintenance 5-5
5 2 1 Overview of access doors 5-5
5 2 2 Door locking mechanism 5-6
5 2 3 Locking mechanism for bonnet 5-7
5 3 Cleaning machine 5-7
5 4 Tyres 5-8
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5 4 1 Checking tyre pressure 5-8
5 4 2 Tyre inflating hose (optional equipment) 5-9
5 4 3 Foam tyres 5-10
5 4 4 Checking wheel lugs for proper fit 5-10
5 5 Fuels, lubricants and process chemicals 5-11
5 5 1 General information 5-11
5 5 2 Filling volumes, lubricating chart 5-11
5 6 Specifications for fuels, lubricants and process chemicals 5-14
5 6 1 Diesel fuels 5-14
5 6 2 Lubricating oil for the diesel engine 5-15
5 6 3 Coolants for diesel engine 5-17
5 6 4 Hydraulic oil 5-20
5 6 5 Lubricants for axles and gearboxes 5-26
5 6 6 Lubricating oil for transmission 5-27
5 6 7 Grease 5-28
5 6 8 Lubricants and care products for electrical and mechanical components 5-28
5 7 Cooling system 5-29
5 7 1 Checking and cleaning the cooling system 5-29
5 7 2 Check coolant level 5-29
5 7 3 Changing coolant 5-30
5 7 4 Checking coolant, adjusting mixing ratio 5-32
5 8 Fuel system 5-36
5 8 1 Refuelling 5-36
5 8 2 Dewatering fuel tank 5-37
5 8 3 Emptying and cleaning fuel tank 5-38
5 8 4 Maintenance of fuel filter 5-39
5 8 5 Bleeding fuel system 5-41
5 9 Dry air filter 5-43
5 9 1 Cleaning the dust removal valve 5-44
5 9 2 Replacing filter elements 5-44
5 9 3 Checking the clean air line 5-46
5 10 Hydraulic system 5-46
5 10 1 Preparation 5-46
5 10 2 Check the oil level in the hydraulic tank 5-47
5 10 3 Releasing the pressure from the hydraulic system 5-47
5 10 4 Replacing breather filter 5-48
5 10 5 Emptying and refilling hydraulic tank 5-48
5 10 6 Return filter 5-50
5 10 7 Control oil filter 5-51
5 10 8 Control circuit 5-52
5 10 9 Bleeding of the hydraulic pumps 5-52
5 10 10 Removing the suction hose 5-53
5 10 11 Bypass oil filter (optional equipment) 5-53
5 10 12 Maintenance of hydraulic cylinders 5-55
5 10 13 Replacing hydraulic hoses 5-55
5 11 Changing the oil on components 5-56
5 11 1 General notes 5-56
5 11 2 Swin gear – oil change 5-57
5 11 3 Transmission – oil change 5-58
5 11 4 Steering and rigid axle – oil change 5-58
5 11 5 Wheel head – oil change 5-59
5 11 6 Pump distributor gear – oil change 5-60
5 12 Brake disks – wear measurement 5-60
5 13 Electrical system 5-61
5 13 1 Notes regarding the electrical system 5-61
5 13 2 Battery main switch 5-61
5 13 3 Battery care 5-62
5 13 4 Slip ring body (optional equipment) 5-63
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5 14 Heating and air-conditioning system 5-64
5 14 1 Recirculated and ambient air filter 5-64
5 14 2 Heating system 5-65
5 14 3 air-conditioning system 5-65
5 15 Automatic lubrication of the machine 5-66
5 15 1 Semi-automatic central lubrication system 5-66
5 15 2 Fully automatic central lubrication system (optional equipment) 5-68
5 16 Manual lubrication of the machine 5-70
5 16 1 Lubricating steering knuckle bearings and oscillating bolts 5-70
5 16 2 Digging buckets / bucket tilting device 5-71
5 16 3 Attachments (optional equipment) 5-72
5 16 4 Hydraulic quick change adapter 5-72
5 16 5 Mechanical quick-change adapter 5-73
5 16 6 Mechanical quick-change bucket stick 5-74
5 17 Couplings of the quick-change adapter systems (optional equipment) 5-74
5 17 1 Hydraulic coupling 5-74
5 17 2 LIKUFIX electric coupling 5-76
5 18 Parking and swing gear brake 5-76
5 19 ZW system 5-77
5 19 1 Lubricating rail chassis 5-77
5 19 2 Inspecting rail vehicle 5-77
5 19 3 Adjusting clearing bar on rail gear 5-78
5 20 Wagon brake system – pneumatically controlled – (optional equipment) 5-79
5 21 General maintenance tasks 5-80
5 21 1 Replacing wear parts 5-80
5 21 2 Replacing teeth on digging tool 5-81
5 21 3 Welded parts on the machine 5-82
5 22 Inspection and maintenance schedule 5-83
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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