Mustang 1750RT NXT3 2100RT NXT3 2500RT NXT3 Compact Track Loader Operator’s Manual 50940412 – PDF DOWNLOAD
FILE DETAILS:
Mustang 1750RT NXT3 2100RT NXT3 2500RT NXT3 Compact Track Loader Operator’s Manual 50940412 – PDF DOWNLOAD
Language : English
Pages : 280
Downloadable : Yes
File Type : PDF
Size: 21.3 MB
DESCRIPTION:
Mustang 1750RT NXT3 2100RT NXT3 2500RT NXT3 Compact Track Loader Operator’s Manual 50940412 – PDF DOWNLOAD
1750RT NXT3
Tier 4i Engines – SN 31051 – 131000
Tier 4 Engines – SN 131301 and Up
2100RT NXT3
Tier 4i Engines – SN 40501 – 241000
Tier 4 Engines – SN 280051 and Up
2500RT NXT3
Tier 4 Engines – SN 80301 and Up
Contents and Use of this Manual:
This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual.
- This manual also includes general troubleshooting and specification information about the machine.
- Follow the instructions in the Safety, Operation, and Maintenance chapters concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations.
- Manitou Group is not liable for damage resulting from the failure to follow these regulations. It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine.
- A storage location is provided behind the operator’s seat for storing the Operator’s Manual. After using the manual, return it to the storage container.
- The Operator’s Manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale.
- Replace the Operator’s Manual promptly if it becomes damaged, lost, or stolen. Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine.
- Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Group reserves the right to modify and improve products at any time without notice or obligation.
Service and Registration :
- The wide Mustang dealership network stands ready to provide any assistance that may be required, including genuine service parts. All parts should be obtained from or ordered through your dealer.
- When ordering service parts, provide complete information about the part and he quantity required. Also provide the model and serial numbers of the machine. For your safety and continued proper operation, use only genuine service parts. Record the model and serial numbers in the spaces below for quick reference.
TABLE OF CONTENTS:
Mustang 1750RT NXT3 2100RT NXT3 2500RT NXT3 Compact Track Loader Operator’s Manual 50940412 – PDF DOWNLOAD
Delivery Checklists i
Introduction 9
Safety Symbol 9
Contents and Use of this Manual 9
Safety Symbol and Signal Words 10
Safety Alert Symbol 10
Signal Words 10
Machine Orientation 10
Proper Machine Use 10
Service and Registration 11
Machine Model and Serial Numbers 11
Component Serial Numbers 11
ROPS/FOPS Certification Label 12
Component Identification 13
Fields of Application 14
Using Attachments 14
Vibration Information 15
Vibration Measurement and Actions 15
Vibration Levels 16
Fire Extinguisher 16
Manufacturer Information 16
Indicator and Operation Symbols 17
Safety 19
Safety Symbol and Signal Words 19
Safety Alert Symbol 19
Signal Words 19
Mandatory Safety Shutdown Procedure 20
Before Starting 20
During Operation 21
Applications with Load-Handling Devices 24
Parking the Machine 25
Electrical Energy 25
Maintenance and Service Safety Practices 25
Battery Hazards 27
Fire Hazards 28
Additional Safety Equipment 28
Crystalline Silica Exposure 29
Transporting the Machine 29
Lifting the Machine with a Crane 29
Loading and Transporting the Machine 29
Safety Decals 30
New Decal Application 30
ANSI-Style Safety Decals 31
ISO-Style Safety Decals 33
Specifications 35
Fluids/Lubricants Types and Capacities 35
Dimensions 36
Payloads/Capacities 38
Weights 39
Track Drive 39
Table of Contents
Table of Contents
50940412/H0120 2 Printed in U S A
Coolant Compound Table 39
Engine 40
Hydraulic System 41
General 41
Drive Hydraulics 42
Pumps 42
Cylinders 43
Forces and Cycle Times 43
Electrical System 44
Sound Power/Pressure Levels 44
Vibration Levels 44
Features 45
Standard Features 45
Optional Features 45
Common Materials and Densities 46
Controls 47
Multi-Function Display 48
Switches/Indicators 49
Multi-Function Display Screens 50
Screen Access 50
Status, Maintenance and Error Code Screens 50
Configuration Screens 52
Audible Alerts 55
Control Joysticks 55
Joystick Tilt Function ISO/D-H Control Patterns 55
Activating D-H Control Pattern Option 55
Deactivating D-H Control Pattern Option 56
Left Joystick Functions 56
Right Joystick Functions 57
Joystick Buttons/Switch Functions 57
Joystick Control Sensitivity 58
Configuring Control Sensitivity 58
Straight Tracking Adjust 59
Parking Brake/Work Hydraulics Lock-out 60
Cab Heat and Air Conditioning (Option) 61
Operator’s Seat 61
Seat Forward and Back Horizontal Adjustment 62
Seat Height Vertical Height/Weight Suspension Adjustment 62
Air Suspension 62
Mechanical Suspension 62
Seat Belt 62
Fastening/Unfastening the Seat Belt 62
Armrest/Joystick Console Adjustment 63
Throttle Controls 63
Travel Controls 64
Travel Speed Range Selection 64
Travel Speed Limit (Option) 64
Activating Travel Speed Limit Option 64
Deactivating Travel Speed Limit Option 65
Travel Speed Limit Option Operation 66
Lift Arm Float Button 66
Hydraglide™ Button (Option) 67
Work Lights 67
Work Lights 67
Battery Disconnect Switch (Option) 68
Table of Contents
Printed in U S A 3 50940412/H0120
Windshield Wipers/Washer 68
Wiper/Washer Control 68
Washer Fluid Reservoir 68
Rearview Camera (Option) 69
Operation 71
Operational Checks 71
Pre-Start Checks 71
Checks During Operation 72
Parking Checks 72
Before Operation 73
Cab Entry and Exit 73
Opening/Closing the Cab Door 73
Cab Door Emergency Exit 74
Cab Door Removal 74
Fold-Up Door (Option) 74
Opening the Fold-Up Door from the Outside: 74
Closing the Fold-Up Door from the Outside: 74
Closing the Door from the Inside: 75
Opening the Door from the Inside: 75
Seat and Armrest/Joystick Console Adjustment 75
Seat Belt 75
Parking Brake 76
Disengage Parking Brake 76
Starting the Engine 77
Cold-Starting 78
After Starting 78
Warm Up 79
Run-In Period 79
Stopping the Engine 79
Engine Stalling 80
Diesel Particulate Filter (DPF) Regeneration Procedures 80
Reset Regeneration 81
Stationary Regeneration 81
Forcing Stationary Regeneration 83
Regeneration Inhibit 84
Cancelling Regeneration Inhibit 85
Recovery Regeneration 86
DPF Service 87
After Operation 88
Jump-Starting 88
Travel Drive Operation 90
ISO Pattern Travel Drive Controls 91
D-H Pattern Travel Drive Controls (Option) 91
Straight Tracking Adjust 92
Rubber Track Use Cautions and Tips 93
Sprocket Tooth Wear and Track Life 95
Travel Drive Error Condition Operation (Limp Mode) 96
Alternate Transport Mode Activation 96
Alternate Transport Mode Cancel 97
Backup Alarm 97
Lift Arm Operation 98
Attachment Transport Position 98
Joystick Control Patterns 98
ISO Pattern Lift Arm Operation Controls 98
D-H Pattern Lift Arm Operation Controls (Option) 99
Table of Contents
50940412/H0120 4 Printed in U S A
Self-Leveling 100
Self-Leveling Cancel (Option) 100
Lift Arm Float 101
Hydraglide™ Ride Control System (Option) 102
Hydraulics Control Lock 103
Lift Arm Support 104
Engage Lift Arm Support 104
Disengage Lift Arm Support 105
Connecting/Disconnecting Attachments 106
Connecting Attachments 106
Disconnecting Attachments 107
Powering Attachments with Hydraulic Function 108
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits 108
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit 108
Auxiliary Hydraulics Operation 109
Standard-Flow Auxiliary Hydraulics Control 109
High-Flow Auxiliary Hydraulics Control (Option) 109
Optional 14-Pin Connector 110
Switch / Pin Assignments 110
Working with Buckets 111
Digging Tips 111
Safety Instructions When Working with Buckets 112
Working with Standard Buckets 112
Scooping 112
Loading 113
Tips When Loading Trucks 113
Digging 113
Grading without Float 114
Grading Using Float 114
Backfilling 115
Working with Pallet Forks 116
Safety Instructions When Working with Pallet Forks 116
Transporting Loads Using Pallet Forks 117
Loading Pallet Forks 117
Lifting Loads Using Pallet Forks 117
Transporting Load Using Pallet Forks 117
Setting Down Loads Using Pallet Forks 118
Lifting the Machine using a Crane 118
Crane Lifting Preparation 118
Loading and Transporting the Machine on a Transport Vehicle 119
Loading and Securing the Machine 120
Storage Box 121
Maintenance 123
Maintenance Schedule 125
Checks, Cleaning and Inspection 125
Leakage Check 126
Lubrication and Filter Changes 126
Functional Check 127
Maintenance Interval 127
Engine Maintenance 128
Engine Access 128
Closing Engine Covers 128
Engine Oil 129
Checking Engine Oil Level 129
Changing Engine Oil and Filter 130
Engine Air Filters 132
Table of Contents
Printed in U S A 5 50940412/H0120
Changing Air Filter Elements 132
Engine Cooling System 133
Checking Coolant Level 133
Cleaning Radiator Fins 134
Draining/Refilling Cooling System 134
Belt Maintenance 135
Checking and Adjusting Belt Tension 135
Air Conditioning Belt 136
DPF Service 136
Fuel System Maintenance 136
Adding Fuel 137
Water Separator Inspection/Maintenance 137
Changing Fuel Filter 139
Hydraulic System Maintenance 140
Checking Hydraulic Oil Level 140
Changing Hydraulic Oil and Filter 140
Hydraulic Hose Maintenance 143
Travel Motor Maintenance 144
Travel Motor Gearbox Oil (1750RT/2100RT) 144
Travel Motor Gearbox Oil (2500RT) 144
Track Maintenance 145
Track Replacement 145
General Lubrication 149
Tilting ROPS/FOPS 150
Raising ROPS/FOPS 150
Lower ROPS/FOPS 151
Electrical System 152
Battery 152
Using a Booster Battery (Jump-Starting) 153
Fuses and Relays 154
Engine Compartment Fuses/Relays
Model 2500RT 154
Engine Compartment Fuses/Relays 156
Rearview Camera Fuse 157
Engine Compartment Fuses/Relays 158
Fuses Under ROPS/FOPS 159
Control Modules 160
Multi-function Control Module 160
Lift Arm and Standard Auxiliary Flow Control Module 160
Engine Control Module (ECU) 160
Main/Drive Control Module 160
Long-Term Storage 161
Before Storage 161
After Storage 161
Air Conditioning Maintenance 162
Air Conditioning Filters 162
Cab Air Filter 162
Outside Air Intake Filter 162
Windshield Washer Reservoir 163
Final Shutdown / Decommissioning 164
Before Disposal 164
Machine Disposal 164
Maintenance Log 165
Troubleshooting 169
Engine Troubleshooting 169
Indicator Lamp Troubleshooting 170
Table of Contents
50940412/H0120 6 Printed in U S A
Seal and Hose Troubleshooting 171
Hydraulic System Troubleshooting 172
Hydrostatic Travel Drive System Troubleshooting 173
Electrical Troubleshooting 175
Miscellaneous Troubleshooting 176
Error Codes 176
Controller Communication Error Codes 176
Engine Error Codes 176
Models RT175/RT210 Yanmar Engine Diagnostic Trouble Codes (DTC) 176
Drive and Valve Error Codes 189
Schematics 197
Schematic Conventions 197
Model 2500RT (SN 80301 and Up) Schematics 198
2500RT Fuse/Relay Locations Index 198
2500RT Connector / Splice Locations Index 199
Engine/Starting and Charging – Model 2500RT 202
Engine Sensors – Models 2500RT 203
Engine ECU – Models 2500RT 204
Power Distribution/Fuses – Models 2500RT 205
Power Distribution/Relays – Models 2500RT 206
I/O Controller – Models 2500RT 207
Solenoid Controller A – Models 2500RT 208
Solenoid Controller B – Models 2500RT 209
Operator/Drive Controls – Models 2500RT 210
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Models 2500RT 211
HVAC – Models 2500RT 212
Track Tension/Work Lights – Models 2500RT 213
Wipers/Washer Pump – Models 2500RT 214
EU Road Lighting – Models 2500RT 215
Auxiliary Power/Dome Light/Radio – Models 2500RT 216
Operator CAN Interface – Models 2500RT 217
Grounds – Models 2500RT 218
Model 1750RT with Tier 4 Engines (Serial Numbers 131301 and Up)
Model 2100RT with Tier 4 Engines (Serial Numbers 280051 and Up) 219
Models 1750RT and 2100RT with Tier 4 Engines – Fuse/Relay Locations Index 219
1750RT / 2100RT with Tier 4 Engines Connector / Splice Locations Index 220
Engine/Starting and Charging – Models 1750RT / 2100RT with Tier 4 Engines 222
Power Distribution/Fuses – Models 1750RT / 2100RT with Tier 4 Engines 223
Power Distribution/Relays – Models 1750RT / 2100RT with Tier 4 Engines 224
Engine Sensors – Models 1750RT / 2100RT with Tier 4 Engines 225
Engine ECU – Models 1750RT / 2100RT with Tier 4 Engines 226
Engine ECU (Continued) – Models 1750RT / 2100RT with Tier 4 Engines 227
I/O Controller – Models 1750RT / 2100RT with Tier 4 Engines 228
Solenoid Controller A – Models 1750RT / 2100RT with Tier 4 Engines 229
Solenoid Controller B – Models 1750RT / 2100RT with Tier 4 Engines 230
Operator/Drive Controls – Models 1750RT / 2100RT with Tier 4 Engines 231
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Models 1750RT / 2100RT with Tier 4 Engines
232
HVAC – Models 1750RT / 2100RT with Tier 4 Engines 233
Track Tension/Work Lights – Models 1750RT / 2100RT with Tier 4 Engines 234
Wipers/Washer Pumps – Models 1750RT / 2100RT with Tier 4 Engines 235
EU Road Lighting – Models 1750RT / 2100RT with Tier 4 Engines 236
Auxiliary Power/Dome Light/Radio – Models 1750RT / 2100RT with Tier 4 Engines 237
Operator CAN Interface – Models 1750RT / 2100RT with Tier 4 Engines 238
Grounds – Models 1750RT / 2100RT with Tier 4 Engines 239
Table of Contents
Printed in U S A 7 50940412/H0120
Model 1750RT with interim Tier 4 Engines
(Serial Numbers 31051 – 131000)
Model 2100RT with interim Tier 4 Engines
(Serial Numbers 40501 – 241000) 240
1750RT (Serial Numbers 30981 – 131000), 2100RT (Serial Numbers 40501 – 241000) Fuse/Relay Locations
Index 240
1750RT (Serial Numbers 30981 – 131000), 2100RT (Serial Numbers 40501 – 241000) Connector / Splice Locations
Index 241
Engine/Starting and Charging – Model 1750RT / 2100RT with interim Tier 4 Engines 244
Engine Sensors – Model 1750RT / 2100RT with interim Tier 4 Engines 245
Engine ECU – Model 1750RT / 2100RT with interim Tier 4 Engines 246
Power Distribution – Model 1750RT / 2100RT with interim Tier 4 Engines 247
Controller 3 – Model 1750RT / 2100RT with interim Tier 4 Engines 248
Controller 2 – Model 1750RT / 2100RT with interim Tier 4 Engines 249
Controller 1 – Model 1750RT / 2100RT with interim Tier 4 Engines 250
Operator/Drive Controls – Model 1750RT / 2100RT with interim Tier 4 Engines 251
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Model 1750RT / 2100RT with interim Tier 4 Engines
252
HVAC – Model 1750RT / 2100RT with interim Tier 4 Engines 253
Track Tension/Lighting Control – Model 1750RT / 2100RT with interim Tier 4 Engines 254
Wipers/Washer Pumps – Model 1750RT / 2100RT with interim Tier 4 Engines 255
Work Lights – Model 1750RT / 2100RT with interim Tier 4 Engines 256
EU Road Lighting – Model 1750RT / 2100RT with interim Tier 4 Engines 257
Operator Display/CAN Interface – Model 1750RT / 2100RT with interim Tier 4 Engines 258
Grounds – Model 1750RT / 2100RT with interim Tier 4 Engines 259
Hydraulic Schematic 261
Index 263
EC Declaration of Conformity 267
Torque Specifications 269
SAE Torque Values 271
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