DEUTZ-FAHR ZF POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT Workshop Manual 5871 956 002 – PDF DOWNLOAD
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DEUTZ-FAHR ZF POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT Workshop Manual 5871 956 002 – PDF DOWNLOAD
Language : English
Pages : 193
Downloadable : Yes
File Type : PDF
Size: 12.4 MB
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DEUTZ-FAHR ZF POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT Workshop Manual 5871 956 002 – PDF DOWNLOAD
PREFACE:
This documentation has been developed for specialized staff trained by ZF Passau for repair and
maintenance work to be made on ZF-units.
This documentation describes a ZF series product with a design level valid at the date of edition
Due to a continuous technical improvement of the product, however, the repair of the unit at your disposal
might require both deviating work steps and differing setting and testing data.
We would therefore recommend you to entrust masters and servicemen with the work on your ZF product,
whose practical and theoretical training is constantly updated in our training school.
The Service Stations established by ZF Friedrichshafen all over the world offer you:
1. Permanently trained staff
2. Prescribed equipment, e.g. special tools
3. Genuine-ZF-spare parts at current state of the art
TABLE OF CONTENTS:
DEUTZ-FAHR ZF POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT Workshop Manual 5871 956 002 – PDF DOWNLOAD
Preface
General and important information on industrial safety
Conversion table
Denomination of standard dimensions
Tightening torques for plugs
Chart of separating points – assemblies
Survey plan with measuring places, sensors, switches, connections etc. …
1. ELECTRO – HYDRAULIC SHIFT CONTROL UNIT
General comments
Measuring points on the shift control unit
1.1 DISASSEMBLY
1.2 REASSEMBLY
2. REAR AXLE
2.1 DISASSEMBLY
2.2 REASSEMBLY
2.2.1 Determine gasket for rear axle/powershift transmission
2.2.2 Ground speed PTO – setting
(just for version „with“ ground speed PTO)
2.2.3 Check backlash of crownwheel set
CONT ENT S Chapter/page
3. DISASSEMBLY – POWERSHIFT TRANSMISSION
3.1 CLUTCH HOUSING
3.2 POWERSHIFT PART/SPLITTER-BOX
3.2.1 Clutch A/B
3.2.2 Clutch D/C
3.2.3 Dismantle shift control unit (cpl.)
3.2.4 Proportional valve and speed sensor (main clutch)
3.2.5 Disassemble attachment of front wheel drive
3.2.6 Separate powershift transmission from main transmission
3.2.7 Dismantle output shaft (powershift transmission)
3.3 MAIN CLUTCH
4. DISASSEMBLY – MAIN TRANSMISSION
4.1 REMOTE CONTROL
4.2 ELECTRO-HYDRAULIC SHIFT CONTROL UNIT
„ROAD/FIELD“
4.3 CREEPER GEAR LID
4.4 FRONT WHEEL DRIVE
4.5 CREEPER GEAR
4.5.1 Version A – „with“ creeper gear
4.5.2 Version B – „without“ creeper gear
4.6 COUNTERSHAFT/MAIN SHAFT
4.6.1 Countershaft
4.6.2 Main shaft
4.7 PINION SHAFT
4.8 SELECTOR SHAFT
CONT ENT S Chapter/page
5. REASSEMBLY – MAIN TRANSMISSION
5.1 BEVEL DRIVE (pinion shaft)
5.1.1 Determine shim thickness for contact pattern
5.1.2 Pinion shaft
5.1.2.1 Synchronizer “road/field”
5.1.2.2 Adjust rolling moment of pinion bearing
5.2 MAIN SHAFT/COUNTERSHAFT
5.2.1 Preassemble main shaft
5.2.1.1 Determine shim for „axial play“ of main shaft
5.2.2 Preassemble countershaft
5.2.2.1 Setting of axial play (synchronizer) of countershaft
5.2.2.2 Check bearing clearance of countershaft
5.2.2.3 Check bearing clearance of main shaft
5.3 Position and adjust SHIFT RAILS and SHIFT FORKS
5.4 ELECTRO-HYD. SHIFT CONTROL UNIT „ROAD/FIELD“
5.5 CREEPER GEAR
5.5.1 Version „without“ creeper gear
5.5.2 Version „with“ creeper gear
5.6 FRONT WHEEL DRIVE
5.7 MAIN CLUTCH
5.7.1 Preassemble disc carrier
5.7.2 Adjust clearance of disc package
5.7.3 Main clutch
5.7.4 Check clearance of disc package
5.7.5 Adjust axial play of main clutch
5.8 OUTPUT SHAFT
5.9 Adjust BEARING CLEARANCE of OUTPUT SHAFT
5.10 CREEPER GEAR LID
5.11 TEMPERATURE SENSOR
5.12 SPEED SENSOR/ROAD SPEED
5.13 REMOTE CONTROL
CONT ENT S Chapter/Seite
6. REASSEMBLY – POWERSHIFT TRANSMISSION
(Splitter-box)
6.1 Preassemble CLUTCH „D“
6.2 Preassemble CLUTCH „C“
6.3 Preassemble CLUTCH „A“
6.4 Preassemble CLUTCH „B“
6.5 DUAL SPUR GEAR SHAFT
6.6 Adjust BEARING CLEARANCE of clutch units A/B/C/D and
dual spur gear shaft
6.6.1 Adjust bearing clearance clutch unit A/B
6.6.2 Adjust bearing clearance clutch unit D/C
6.6.3 Adjust bearing clearance of dual spur gear shaft
6.7 Bring POWERSHIFT TRANSMISSION/CLUTCH
HOUSING – separating point B/B – together
6.8 CLUTCH HOUSING
6.9 Complete transmission
6.9.1 Relief valve limiting lubrication pressure
6.9.2 Speed sensor
6.9.3 Mount proportional valve (main clutch)
6.9.4 Mount shift control unit (cpl.)
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