New Holland G140 VHP Tier III Motor Grader Operator’s Manual 75314528 – PDF DOWNLOAD
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New Holland G140 VHP Tier III Motor Grader Operator’s Manual 75314528 – PDF DOWNLOAD
TO THE OWNER:
- DO NOT operate or permit anyone to operate or service this machine until you or the other persons have
read and understand the safety, operation and maintenance instructions in this manual. Use only trained
operators who have demonstrated the ability to operate and service this machine correctly and safely. - This motorgrader, with standard equipment and attachments, is intended to be used for above ground level
general earth moving purpose such as land leveling and material rehandling. - DO NOT use this machine for any application or purpose other than those described in this manual.
- If the motorgrader is to be used in an application that involves special attachments or equipment, such as
forestry, etc., consult an authorized dealer or the NEW HOLLAND. Consult an authorized dealer or
NEW HOLLAND on changes, additions or modifications that can be required for this machine to comply
with various country regulations and safety requirements. - Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized modifications
is responsible for the consequences. - This Operators Manual is to be stored in the manual compartment equipped on this machine. Make sure this
manual is complete and in good condition. Contact you dealer to obtain additional manuals. Contact your
dealer for any further information or assistance about your machine. Your dealer has NEW HOLLAND
approved service parts. Your dealer has technicians with special training that know best methods of repair
and maintenance for your motorgrader.
Before permitting a new operator on this machine, make sure:
1. That the operator has received the necessary training on how to operate the machine correctly and safely
in one of our training centers or from an approved organization.
2. That the operator has read and understood the instructions given in this manual.
TABLE OF CONTENTS:
New Holland G140 VHP Tier III Motor Grader Operator’s Manual 75314528 – PDF DOWNLOAD
TO THE OWNER 1
OPERATOR MANUAL STORAGE COMPARTMENT 3
RIGHT, LEFT, FRONT AND REAR SIDES 3
OF THE MACHINE 3
IDENTIFICATION NUMBERS 4
MACHINE COMPONENTS 6
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
PERSONAL SAFETY 10
BEFORE OPERATION 11
MACHINE OPERATION 12
ADDITIONAL SAFETY RULES 14
PARKING THE MACHINE AND STOPPING THE ENGINE 16
BURN PREVENTION 16
FIRE EXTINGUISHER 16
FIRE OR EXPLOSION PREVENTION 17
MAINTENANCE 18
WHEEL AND TIRE MAINTENANCE 18
ROLL-OVER PROTECTIVE STRUCTURE 18
MAINTENANCE 19
READ OPERATORS MANUAL 22
SAFETY DECALS 22
SYMBOLS 23
SAFETY RULES 25
DECALS 26
HAND SIGNALS 31
INSTRUMENTS/CONTROLS 35
OPERATOR’S COMPARTMENT 35
FRONT CONSOLE 36
INSTRUMENT PANEL INDICATORS 40
AIR CONDITIONER 47
OPERATORS SEAT 49
SEAT BELT 51
OPERATING INSTRUCTIONS 55
BEFORE STARTING THE ENGINE 55
FIRST SERVICE INTERVALS 57
SEAT BELT 57
RUN-IN 58
BOOSTER BATTERY CONNECTIONS TO MACHINE BATTERIES (JUMP START) 59
OPERATING TIPS 64
TYPICAL OPERATION 65
WHEELS AND TIRES 69
ADDING AIR TO THE TIRES 70
TIRE OR RIM SERVICE 70
TIRE TREAD DIRECTION 70
WHEEL NUTS TORQUE AND TIRE PRESSURE 71
TANDEM WHEEL LUG NUTS 71
TIRE PRESSURE CHECK 71
II
TABLE OF CONTENTS
G140
LUBRICATION/FILTERS/FLUIDS 73
GENERAL SAFETY BEFORE YOU SERVICE 73
ENGINE HOURMETER 73
TRANSPORT/SERVICE PIN 74
ENGINE HOOD 74
MAINTENANCE 75
FLUIDS AND LUBRICANTS 76
LUBRICATION & MAINTENANCE CHART 77
ACCESS DOORS 79
FLUID LEVELS 80
GREASE FITTINGS 82
OIL VISCOSITY AND TEMPERATURE RANGES 87
ENGINE 88
AIR FILTER SYSTEM 90
ENGINE COOLING SYSTEM 92
DIESEL FUEL SYSTEM 95
HYDRAULIC/BRAKE SYSTEM 99
TRANSMISSION 102
REAR AXLE 104
SWING/CIRCLE TURN GEAR BOX 106
TANDEM 107
WINDSHIELD WASHER RESERVOIR (OPTIONAL) 108
MAINTENANCE/ADJUSTMENT 109
PARKING BRAKE CHECK 109
ROLL-OVER PROTECTIVE STRUCTURE 109
SEAT BELT 110
MAINTENANCE AND INSPECTION OF ROPS 110
TORQUE SPECIFICATIONS FOR ROPS CAB AND ROPS 110
DAMAGE TO THE ROPS 111
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 112
OPERATORS SEAT 112
CAB HEADLINER 113
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 113
TYPE OF FIRE EXTINGUISHER 113
INSPECTION AND CARE 113
DOORS HINGES 113
HOSES AND WIRING 113
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 114
SERVICE INTERVAL 114
ALTERNATOR BELT AND TENSIONER 114
DRIVE BELT AND TENSIONER INSPECTION 115
DRIVE BELT TENSIONER 115
REINSTALLING THE DRIVE BELT 115
CIRCLE GUIDES CHECK AND ADJUST 116
WEAR PLATE ADJUSTMENT 116
DRAWBAR 117
HYDRAULIC DIAGNOSTIC PANEL CHECK 118
III
TABLE OF CONTENTS
G140
ELECTRICAL SYSTEM 119
BATTERY SAFETY 119
BATTERY SERVICE 120
BATTERY FLUID LEVEL 120
BATTERY VENTS 120
CLEANING THE BATTERIES 120
STARTING THE ENGINE USING BOOSTER BATTERIES 121
CONNECTING BOOSTER BATTERIES 121
DISCONNECTING BOOSTER BATTERIES 121
TRANSMISSION AUXILIARY SYSTEM 122
COME-HOME 122
CARE TO BE TAKEN PRIOR TO PERFORMING ANY WELDING PROCEDURE ON THE MACHINE 123
FUSE BOX 125
FUSE AND RELAY LIST 125
LOGIC CHECKING FOR TIER3 CUMMINS ENGINE OPERATION 126
ENGINE PROTECTION SYSTEM 126
ENGINE STOP 126
STANDBY LIGHT FOR STARTING 126
TROUBLESHOOTING CODES 126
INDICATOR LIGHTS 126
TROUBLESHOOTING SWITCHES 127
CHECKING AND INTERPRETATION OF THE TROUBLESHOOTING CODES 128
RADIO 134
COMPONENTS LIST 135
ELECTRIC DIAGRAMS 139
MACHINE STORAGE 163
STORAGE PREPARATION 163
REMOVAL FROM STORAGE 163
SPECIFICATIONS 165
ENGINE 165
TRANSMISSION 165
STEERING 166
TIRES 166
ELECTRICAL SYSTEM 166
BRAKES 166
TANDEM 166
FRONT AXLE 167
OPERATING WEIGHTS 167
DRAW BAR 167
FRAME 167
CIRCLE 167
BLADE 168
BLADE REACH (MEASURED OUTSIDE TIRES), NON-ARTICULATED FRAME 168
BLADE REACH (MEASURED OUTSIDE TIRES), ARTICULATED FRAME 168
HYDRAULIC SYSTEM 168
ACCESSORIES 169
OPERATING DATA AND DIMENSIONS 170
ALPHABETICAL INDEX 177
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