Claas C900-C300 Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Claas C900-C300 Operator’s Manual – PDF DOWNLOAD
How to use this manual :
This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.
- Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time.
- Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended.
- If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices.
TABLE OF CONTENTS:
Claas C900-C300 Operator’s Manual – PDF DOWNLOAD
1 Introduction
1 1 General Information 9
1 1 1 How to use this manual 9
1 1 2 Validity of this manual 11
1 1 3 Specifications 11
1 2 Identification plates and identification numbers 12
1 2 1 Spare parts and technical questions 12
1 2 2 Identification plate 12
2 Overview
2 1 Overview of front attachment 13
2 1 1 Overview of C900-C300 13
3 Safety precautions
3 1 General Information 14
3 1 1 Important information 14
3 1 2 General safety and accident prevention regulations 14
3 1 3 Intended use 15
3 1 4 Reasonable foreseeable misuse 16
3 1 5 Precautionary measures 16
3 2 General safety measures 19
3 2 1 Applying the feeder housing safety lock 19
3 2 2 Disengaging feed rake conveyor safety lock 20
3 2 3 Attaching finger bar safety bar 20
3 2 4 Compressed air and water 21
3 2 5 Danger of injury due to escaping hydraulic liquid 22
3 2 6 Burn prevention 22
3 2 7 Oils 22
3 2 8 Fire prevention and explosion prevention 22
3 2 9 Lines, Tubes and Hoses 23
3 2 10 Before every start-up 23
3 2 11 Putting the machine into operation 24
3 2 12 Road travel 24
3 2 13 Parking 25
3 2 14 First aid measures 25
3 2 15 Decommissioning and disposal 25
3 3 Safety rules 27
3 3 1 Identification of warning and danger signs 27
3 4 Safety decals 28
3 4 1 General information on safety decals 28
3 4 2 Drives 29
3 4 3 Various components / Machine body 29
4 Specifications
4 1 C900-C300 – TYPE 701/702/703 30
4 1 1 Compatible machines 30
4 1 2 Dimensions 31
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4 1 3 Weights 32
4 1 4 Crop feeding 33
4 1 5 Feeder unit 33
4 1 6 Mowing unit 33
4 1 7 Safety features 33
5 Prior to initial operation
5 1 General Information 34
5 1 1 General warnings 34
5 1 2 Initial operation check list 34
5 2 Crop feeding 36
5 2 1 Removing the reel transport safety equipment 36
5 2 2 Crop divider 36
5 2 3 Installing the crop divider (long/short) 36
5 2 4 Installing the crop divider (special) 37
6 Prior to each operation
6 1 General Information 39
6 1 1 General warnings 39
6 1 2 Checklist for putting the machine into operation 39
6 2 Feeder unit 41
6 2 1 Checking the adjustment of stripper profiles 41
7 Mounting/removing front attachment
7 1 General Information 42
7 1 1 General warnings 42
7 2 Installing the front attachment 43
7 2 1 Fitting the stands 43
7 2 2 Suspending front attachment 43
7 2 3 Interlocking the front attachment 44
7 2 4 Installing universal drive shaft 45
7 2 5 Connecting the hydraulic system 46
7 2 6 Connecting the electric equipment (accessory) 47
7 3 Removing the front attachment 49
7 3 1 Disconnecting the electric equipment (accessory) 49
7 3 2 Disconnecting the hydraulic system 49
7 3 3 Removing universal drive shaft 50
7 3 4 Unlocking the front attachment 51
7 3 5 Unhitching front attachment 51
7 3 6 Removing the stands 52
8 Fieldwork settings
8 1 General Information 54
8 1 1 General warnings 54
8 2 Mowing unit 55
8 2 1 Installing the crop lifters (optional equipment) 55
8 2 2 Removing the crop lifters (optional equipment) 55
8 2 3 Adjusting the skids 56
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9 Fieldwork
9 1 General Information 57
9 1 1 General warnings 57
9 2 General operation 58
9 2 1 Before working in the field 58
9 2 2 Checking the crop intake 58
9 3 Crop feeding 59
9 3 1 Adjusting the reel tines 59
9 3 2 Adjusting the crop dividers 59
9 4 Feeder unit 61
9 4 1 Adjusting the stripper profile of the intake auger 61
9 4 2 Adjusting the position of the intake auger 62
9 4 3 Adjusting the intake auger fingers 63
9 4 4 Installing the baffle plate extension 63
9 4 5 Removing the auger baffle plate extension 64
10 Faults and remedies
10 1 General Information 65
10 1 1 General warnings 65
10 2 General problems and remedies 66
10 2 1 Crop is not picked up 66
10 2 2 Cutterbar is not parallel to the ground 66
10 2 3 Flow of material from the cutterbar is uneven 66
10 2 4 Poor crop feeding or wrapping 66
10 2 5 Auger stops 66
10 2 6 Cutting height 67
10 2 7 Knife problems 67
10 2 8 Knife is stopping 67
10 2 9 Material is wrapping around the reel 67
10 2 10Reel fingers are touching the finger bar 67
10 2 11The reel is not parallel to the finger bar 68
10 2 12Reel stops 68
10 2 13Reel does not rotate 68
10 2 14Foreign material on the tip of the crop divider 68
10 3 Hydraulic system 69
10 3 1 Venting the reel hydraulic cylinders 69
10 4 Crop feeding 70
10 4 1 Adjusting the reel height 70
11 Maintenance
11 1 General Information 71
11 1 1 General warnings 71
11 2 General maintenance notes 72
11 2 1 Fixing material 72
11 2 2 Maintenance operations after the harvest 72
11 2 3 Tightening torques for metric standard threads 73
11 2 4 Tightening torques for metric fine threads 74
11 2 5 Tightening torques for hydraulic screw fittings with ferrule
according to DIN 3861 75
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11 2 6 Tightening torques for hydraulic screw fittings and air conditioner fittings
with a sealing cone and O-ring DIN 3865 75
11 2 7 Tightening torques for bolt fittings in plastic parts 75
11 3 Maintenance schedule 76
11 3 1 Service intervals 76
11 4 Lubricants chart 77
11 4 1 Lubricants 77
11 5 Gearbox / Clutch 78
11 5 1 Checking the knife drive gearbox oil level 78
11 5 2 Topping up knife drive gearbox oil 78
11 5 3 Draining knife drive gearbox oil 79
11 6 Power output / drives 80
11 6 1 Removing the reel drive belt 80
11 6 2 Installing the reel drive belt 80
11 6 3 Removing the knife drive belt 81
11 6 4 Installing the knife drive belt 82
11 6 5 Adjusting the knife drive belt 82
11 6 6 Tensioning intake auger drive chain 83
11 6 7 Adjusting the reel drive chain 83
11 6 8 Checking the chain tension 84
11 7 Mowing unit 86
11 7 1 Changing the knives 86
11 7 2 Adjusting knife clips 88
12 Lubrication chart
12 1 General Information 89
12 1 1 General warnings 89
12 2 Lubrication points 90
12 2 1 Lubrication intervals 90
12 2 2 Lubrication points – 10 h on the left 91
12 2 3 Lubrication points – 100 h on the left 92
12 2 4 Lubrication points – 100 h on the right 93
12 2 5 Lubrication points – 250 h on the left 94
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- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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