RENAULT KANGOO CLIO 325 & 337 ENGINE WORKSHOP MANUAL – PDF DOWNLOAD
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RENAULT KANGOO CLIO 325 & 337 ENGINE WORKSHOP MANUAL – PDF DOWNLOAD
- Remove the sub-frame mounting bolts, inserting the threaded rods Mot. 1233-01 successively. Lower the sub-frame gradually using threaded rods Mot. 1233-01 until the dimension X1 = 9 cm is reached.
- Release the wiring harness of the pinking sensor from the inlet manifold. Remove the inlet manifold mounting bolts. Disconnect the connectors of the motorised throttle valve, the air temperature sensor and the injectors them remove the inlet manifold.
- Remove: – the ignition coil, – the cylinder head cover bolts, – the cylinder head cover, – the hoses on the cylinder head coolant pipe housing outlet, – the exhaust downpipe mountings, – the cylinder head mounting bolts, – the cylinder head.
- CLEANING It is very important not to scratch the mating surfaces of any aluminium components. Wear gloves whilst carrying out this operation. Use the Décapjoint product to dissolve any part of the gasket which remains attached.
- Apply the product to the part to be cleaned, wait approximately 10 minutes, then remove it using a wooden spatula. Do not allow this product to drip on to the paintwork.
- Great care should be taken when performing this operation, to prevent foreign objects entering the pipes taking oil under pressure to the camshafts (pipes in both the cylinder head and its cover) and the oil return pipes.
- CHECKING THE GASKET FACE Check for mating surface bow using a ruler and a set of shims. Maximum authorised deformation: 0.05 mm. NO REGRINDING OF THE CYLINDER HEAD IS PERMITTED.
- Test the cylinder head to detect possible cracks using the cylinder head test tools (comprising a tray and a kit suited to the cylinder head, plug, sealing plate, blanking plate). The approval number of the cylinder head test tray is 664000.
TABLE OF CONTENTS:
RENAULT KANGOO CLIO 325 & 337 ENGINE WORKSHOP MANUAL – PDF DOWNLOAD
Contents............................................................. 2 07-VALUES AND SETTINGS............................................... 4 Capacity - Grades................................................ 4 Accessories belt tensioning...................................... 5 Tightening the cylinder head..................................... 7 10-ENGINE AND PERIPHERALS............................................ 8 Sump............................................................. 8 Oil filter.......................................................12 Oil pressure.....................................................13 Identification...................................................14 Oil pump.........................................................15 11-TOP AND FRONT OF ENGINE...........................................18 Timing belt......................................................18 Cylinder head gasket.............................................22 12-FUEL MIXTURE......................................................28 Specifications...................................................28 Air filter.......................................................31 Inlet manifold...................................................32 Motorised throttle valve.........................................35 Cylinder head cover..............................................37 Exhaust manifold.................................................39 13-FUEL SUPPLY.......................................................41 Special features.................................................41 Injector rail - injector.........................................42 Checking the fuel pressure.......................................43 Checking the fuel pump flow......................................44 14-FUEL SUPPLY.......................................................45 Oil vapour rebreathing...........................................45 14-ANTI-POLLUTION....................................................46 Fuel vapour rebreathing..........................................46 16-STARTING - CHARGING...............................................50 Starter..........................................................50 Alternator.......................................................51 17-Ignition..........................................................53 Static ignition..................................................53 Spark plugs......................................................55 17-INJECTION.........................................................56 Computer.........................................................56 Location of components...........................................57 Accelerator pedal potentiometer..................................62 Special features.................................................64 Immobiliser function.............................................66 Injection fault warning lights...................................68 Motorised throttle valve.........................................69 Injection/air conditioning programming...........................70 Idle speed adjustment............................................72 Richness regulation..............................................73 Adaptive richness adjustment.....................................75 Features of the On board diagnostic system.......................76 Conditions under which the On Board Diagnostic light comes on....77 On board diagnostic misfire detection............................79 On board diagnostic catalytic converter diagnostics..............80 On board diagnostic oxygen sensor fault finding..................81 "Fuel supply system" fault finding...............................82 Coolant temperature management (GCTE)............................83 Cruise control - speed limiter...................................84 Computer.........................................................86 19-COOLING SYSTEM....................................................90 Catalytic converter..............................................90 Radiator.........................................................91 Water pump.......................................................92 Filling and bleeding.............................................94 Diagram..........................................................95 Suspended engine mountings.......................................96
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]