1954-1978 HARLEY DAVIDSON SPORTSTER XLH XLCH PARTS CATALOG MANUAL – PDF DOWNLOAD
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1954-1978 HARLEY DAVIDSON SPORTSTER XLH XLCH PARTS CATALOG MANUAL – PDF DOWNLOAD
- This Parts Catalog has been prepared for your convenience when ordering parts for SPORTSTER Models XLH and XLCH. Wherever possible, parts are shown in assembly breakdown sequence.
- Index numbers shown in the illustrations correspond to index numbers in parts lists. Consult the illustrations when ordering parts so you are sure to get what you want. Number in parenthesis following description of part is the quantity needed for complete assembly shown in ii· lustration. If there is no number in parenthesis, only one is used.
- Prices of parts listed in this catalog are published separately in the latest RETAIL PRICE LIST. NOTE: N/A following description of part indicates part is no longer available from the factory. Do not attempt to order these parts from Harley-Davidson. The following instructions should be followed carefully when ordering parts: • Specify the correct part number for each item.
- Check the “Used On” column of the parts list which shows the model on which the part fits. Whenever in doubt, refer to the Vehicle Identification Number (V.I.N.) stamped on the engine crankcase and frame.
- Two types of serial numbers are used: 1. 1969 and earlier: Serial number is located on the engine left crankcase. The first five or six digits represent the year and model – the same as shown in the “Used On” column in this catalog.
- 2. 1970 and later: Serial number (V.I.N.) is located on the engine right crankcase and is the same as the frame number located on the right side of the steering head. The V.1.N. (Vehicle Identification Number) for SPORTSTER models are as follows:
TABLE OF CONTENTS:
1954-1978 HARLEY DAVIDSON SPORTSTER XLH XLCH PARTS CATALOG MANUAL – PDF DOWNLOAD
Air Cleaner . . . . . . . . . . . . . . 35
Batteries. . . . . . . . . . . . . . . . 167
Brake – front ……….. 93, 95, 97, 101
Brake – rear . . . . . . . . . . . . 83, 85
Cam Gears . . . . . . . . . . . . . . 17
Capacitor . . . . . . . . . . . . . . . 43, 47
Carburetor ………….. 25,2 7, 31
Center Stand . . . . . . . . . . . . 113
Chain Guards………… 143
Chain Oiler.. . . . . . . . . . . . . 153
Chains . . . . . . . . . . . . . • . . . 75, 77
Choke ……………… 35
Circuit Breaker. . . . . . . . . . . 43, 47
Clutch . . . . . . . . . . . . . . . . . . 69, 71
Clutch Control . . . . . . . . . . . 73
Condenser . . . . . . . . . . . . . . 45, 4 7
Connecting Rods. . . . . . . . . 7
Crankcases . . . . . . . . . . . . . 11, 15
Cylinders . . . . . . . . . . . . . . . 3
Disc Brake Master Cylinder . 99
Electrical,m iscellaneous. . 195, 197
Electronic ignition System . 49
Exhaust System………. 160, 161, 163, 165
Fenders . . . . . . . . . . . . . . . . 143
Flywheels. . . . . . . . . . . . . . . 9
Footrests . . . . . . . . . . . . . . . 115, 117
Fork – front…………. 103, 105, 107, 109
Fork – rear . . . . . . . . . . . . . 111
Frame . . . . . . . . . . . . . . . • . . 111
Front Fender Lamp . . . . . . . 187
Gages ……………… 207
Gas Tanks . . . . . . . . . . . . . . 147
Gas Tank Trim . . . . . . . . . . . 149, 151
Gasket Sets . . . . . . . . . . . . . 3
Gearcase . . . . . . . . . . . . . . . 17, 19
Generator . . . . . . . . . . . . . . . 41
Handlebars and Controls .. 133, 135
Handrail ……………. 121, 123, 125
Headlamp. . . . . . . . . . . . . . . 175
Highway Bar …………. 113
Horn . . . . . . . . . . . . . . . . . . . 191
Indicator Lamps . . . . . . . . . 177
Jiffy Stand ………….. 113
Kick Starter . . . . . . . . . . . . . 57, 59
License Plate Brackets . . . . 145
PATENT NOTICE
Luggage Carrier ……… .
Magneto ………….•..
Mufflers …………… .
Oil Cooler ………….. .
Oil Filter …………… .
Oil Pressure Switch …… .
Oil Pump …………… .
Oil Tanks ………….. .
Pistons ……………. .
Piston Rings ….•…•….
Points ………•……..
Push Rods …………. .
Saddlebags ………… .
Seats ……………… .
Shifter Linkage ……… .
Shifter …………….. .
Shock Absorbers …….. .
Spark Coil ………….. .
Spark Plugs ………… .
Speedometer ……….. .
Splash Shields ………. .
Spokes ……………. .
Spotlamp ………….. .
Sprockets ………….. .
Starter Shaft and Housing .
Starter Motor ……….. .
Switches,C rct. Brkr. & Brk.
Switches,H andlebar ……
Switches, Ignition & Headlamp
Switches, Starter …….. .
Tachometer ………… .
Tail Lamp ………….. .
Tappets …………•…
Terminal Plates ……… .
Throttle Control ……… .
Timer ……………… .
Transmission …..•……
Turn Signals ………… .
Valves …………….. .
Voltage Regulator ……. .
Wheel – front ………. .
Wheel – rear ……….. .
Windshield – large …… .
Wiring …………….. .
XL-1000 75th Anniv. Model .
XL T Supplemental Parts …
Page
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
Elliot –
Just maybe a bit user friendlier! I was kinda confused initially before noticing ‘download’ window. Should be a bit more visible. I think. Otherwise everytning is great, I recommend!