Doosan DX140W-5 DX160W-5 Excavator Operation & Maintenance Manual -PDF DOWNLOAD
DESCRIPTION:
Doosan DX140W-5 DX160W-5 Excavator Operation & Maintenance Manual -PDF DOWNLOAD
Foreword:
This Operation & Maintenance Manual was written to give owner
or operator instructions on safe operation and maintenance of
DOOSAN equipment. READ AND UNDERSTAND THIS
OPERATION AND MAINTENANCE MANUAL BEFORE
OPERATING YOUR DOOSAN EQUIPMENT. Keep this manual
in the cabin so it is always available. If it is lost, order another
one from your DOOSAN distributor.
If there are any questions, contact your DOOSAN distributor.
This manual may illustrate options and accessories not installed
on your equipment.
Any modification made without written authorization or approval
from DOOSAN can create a safety hazard.
Always replace parts with genuine DOOSAN parts or DOOSAN
authorized replacement parts.
Intended Use:
The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited to, are: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information.
Engine and Emission Control System Maintenance:
Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating. This includes proper inspection and maintenance of the machine’s emission control system. This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance. The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any emission control system.
Do not exceed machine capacity by modifying machine or using unapproved attachments. Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury. Contact your DOOSAN distributor for further information. Attachments These and other attachments are approved for use on this machine. Do not use unapproved attachments. Attachments not manufactured by DOOSAN may not be approved. See your DOOSAN distributor for information about approved attachments and attachment manuals.
• Hydraulic Breakers
• Grapples
• Plate Compactors
• Quick Couplers
Doosan DX140W-5 DX160W-5 Excavator Operation & Maintenance Manual -PDF DOWNLOAD
Table of Contents
I
DX140W-5/DX160W-5
Table of Contents
Foreword …………………………………………………………………………0-1
AEM Safety Manual (North America Only) …………………………………. 0-6
Federal and California Emission Control Systems……………………….. 0-7
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-16
Transportation………………………………………………………………………. 1-29
Operation …………………………………………………………………………….. 1-31
Maintenance ………………………………………………………………………… 1-49
Environment and Circumstances …………………………………………….. 1-64
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-6
Operational Controls and Panels ………………………………………………. 2-8
Display Monitor …………………………………………………………………….. 2-32
User Menu …………………………………………………………………………… 2-57
Heater and Air Conditioner Control Panel……………………………….. 2-100
Stereo ……………………………………………………………………………….. 2-106
Miscellaneous Electrical Devices…………………………………………… 2-107
Seat Adjustment………………………………………………………………….. 2-110
Engine Emergency Stop Switch…………………………………………….. 2-114
Emergency Exit Glass Breaking Tool …………………………………….. 2-114
Miscellaneous Convenience Devices …………………………………….. 2-115
Miscellaneous Access Covers and Doors……………………………….. 2-122
Air Gun and Compressor (Optional) ………………………………………. 2-124
Swing Lock Pin and Mechanism……………………………………………. 2-127
Table of Contents DX140W-5/DX160W-5
II
Wheel Chocks…………………………………………………………………….. 2-127
Operation…………………………………………………………………………3-1
To Operate a New Excavator……………………………………………………. 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Safety Lever…………………………………………………………………………. 3-18
Travel ………………………………………………………………………………….. 3-19
Operating Instructions……………………………………………………………. 3-28
Operating Precautions …………………………………………………………… 3-43
Parking Excavator…………………………………………………………………. 3-50
Towing Procedure…………………………………………………………………. 3-51
Attachments …………………………………………………………………………. 3-54
Hydraulic Attachments (Optional) ……………………………………………. 3-57
Lifting Objects ………………………………………………………………………. 3-71
Lifting Objects with Quick Coupler …………………………………………… 3-72
Operation Under Abnormal Conditions …………………………………….. 3-75
Long Term Storage ……………………………………………………………….. 3-83
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, Coolant ………………………………………………………. 4-8
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Fluid Capacities ……………………………………………………………………. 4-20
Table of Recommended Lubricants …………………………………………. 4-21
Maintenance Intervals……………………………………………………………. 4-24
10 Hour / Daily Service ………………………………………………………….. 4-27
50 Hour / Weekly Service ………………………………………………………. 4-41
250 Hour / Monthly Service…………………………………………………….. 4-46
500 Hour / 3 Month Service ……………………………………………………. 4-51
1,000 Hour / 6 Month Service …………………………………………………. 4-64
Table of Contents
2,000 Hour / Yearly Service ……………………………………………………. 4-74
4,000 Hour / Biennial Service …………………………………………………. 4-83
4,500 Hour / Biennial Service …………………………………………………. 4-84
12,000 Hour / 6 Year Service………………………………………………….. 4-87
Air-conditioning System …………………………………………………………. 4-88
Bolt and Nut Inspection………………………………………………………….. 4-89
Bucket…………………………………………………………………………………. 4-97
Electrical System ………………………………………………………………….. 4-99
Engine Cooling System………………………………………………………… 4-103
Fuel Transfer Pump (Optional) ……………………………………………… 4-107
Handling of Accumulator………………………………………………………. 4-109
Tires and Wheels ………………………………………………………………… 4-111
Venting and Priming Hydraulic System and Other Components … 4-116
Maintenance in Special Conditions………………………………………… 4-119
Transportation …………………………………………………………………5-1
Loading and Unloading ……………………………………………………………. 5-2
Short Distance Self-powered Travel ………………………………………….. 5-5
Trailer Loading/Unloading Procedures ………………………………………. 5-6
Lifting Machine……………………………………………………………………… 5-10
Troubleshooting ………………………………………………………………6-1
Electrical System ……………………………………………………………………. 6-1
Engine…………………………………………………………………………………… 6-2
Turbocharger …………………………………………………………………………. 6-6
Cooling Fan……………………………………………………………………………. 6-7
Lubrication System …………………………………………………………………. 6-7
Hydraulic System ……………………………………………………………………. 6-8
Air Compressor (Optional) ……………………………………………………….. 6-9
Swing System ………………………………………………………………………. 6-10
Travel System………………………………………………………………………. 6-10
Steering……………………………………………………………………………….. 6-12
Brakes…………………………………………………………………………………. 6-12
Table of Contents DX140W-5/DX160W-5
IV
Specification ……………………………………………………………………7-1
Specification…………………………………………………………………………… 7-1
Overall Dimensions…………………………………………………………………. 7-5
Disassembled Parts, Dimension and Weight………………………………. 7-7
Digging Force…………………………………………………………………………. 7-9
Working Range …………………………………………………………………….. 7-10
Excavator Rated Lift Capacity Tables………………………………………. 7-14
Approximate Weight of Workload Materials………………………………. 7-34
Index ……………………………………………………………………………….
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