Eaton Fuller Heavy-Duty Transmissions TRSM0670 Service Manual – PDF DOWNLOAD
DESCRIPTION:
Eaton Fuller Heavy-Duty Transmissions TRSM0670 Service Manual – PDF DOWNLOAD
RTLO-12713A
RTLO-12913A
RTLO-14713A
RTLO-14718B
RTLO-14913A
RTLO-14918B
RTLO-14918B-T2
RTLO-16713A
RTLO-16713A-T2
RTLO-16718B
RTLO-16913A
RTLO-16913A-T2
RTLO-16918B
RTLO-16918B-T2
RTLO-18718B
RTLO-18718B-T2
RTLO-18913A
RTLO-18913A-T2
RTLO-18918B
RTLO-18918B-T2
RTLO-20913A
RTLO-20918B
RTLO-20918B-T2
RTLO-22918B
RTLOC-16909A-T2
RTLOF-12713A
RTLOF-12913A
RTLOF-14713A
RTLOF-14718B
RTLOF-14913A
RTLOF-14918B
RTLOF-14918B-T2
RTLOF-16713A
RTLOF-16713A-T2
RTLOF-16718B
RTLOF-16913A
RTLOF-16913A-T2
RTLOF-16918B
RTLOF-16918B-T2
RTLOF-18718B
RTLOF-18913A
RTLOF-18913A-T2
RTLOF-18918B
RTLOF-18918B-T2
RTLOF-20913A
RTLOF-20918B
RTLOF-20918B-T2
RTLOF-22918B
RTLOFC-16909A-T2
Purpose and Scope of Manual :
This manual is designed to provide information necessary to service and repair the Fuller® transmissions listed on the front.
How to use this Manual:
- The service procedures have been divided into two sections: In-Vehicle Service Procedures and Transmission Overhaul Procedures— Bench Service. In-Vehicle Service Procedures contain procedures that can be performed while the transmission is still installed in the vehicle. Transmission Overhaul Procedures contain procedures that are performed after the transmission has been removed from the vehicle.
- The procedure sections are laid out with a general heading at the top outside edge of each page followed by more specific headings and the procedures. To find the information you need in these sections, first go to the section that contains the procedure you need. Then look at the heading at the top and outside edge of each page until you find the one that contains the procedure you need. Transmission Overhaul Procedures follow the general steps for complete disassembly and then assembly of the transmission.
TABLE OF CONTENTS:
Eaton Fuller Heavy-Duty Transmissions TRSM0670 Service Manual – PDF DOWNLOAD
General Information
Warnings and Cautions i
Transmission Overview ii
Purpose and Scope of Manual 1
Serial Tag Information and Model Nomenclature 5
Lubrication Specifications 7
Tool Specifications 9
Transmission Torque Specifications 12
Preventive Maintenance Inspection 13
Power Flow Diagrams 17
Air System Overview 36
General Troubleshooting Chart 42
Air System Troubleshooting 44
Timing Procedures 57
In-Vehicle Service Procedures
How to Remove Oil Filter Adapter 61
How to Assemble Oil Filter Adapter 62
How to Disassemble Roadranger Valve A-5010 63
How to Assemble Roadranger Valve A-5010 65
How to Disassemble Roadranger Valve A-4900 67
How to Assemble Roadranger Valve A-4900 69
How to Remove the Air Lines and Hoses 71
How to Install the Air Lines and Hoses 73
How to Remove Compression Type Fittings 75
How to Install Compression Type Fittings 76
How to Remove Push-to-Connect Type Fittings 77
How to Install Push-to-Connect Type Fittings 78
How to Remove Rubber 1/4″ Air Hoses 79
How to Install Rubber 1/4″ Air Hoses 80
How to Remove the Air Filter/Regulator 81
How to Install the Air Filter/Regulator 82
How to Remove a Roadranger Valve 83
How to Install a Roadranger Valve 84
How to Remove a Slave Valve 85
How to Install a Slave Valve 86
How to Remove the Top-2 Valve Assembly
(Transmissions with Top-2 Option Only) 87
In-Vehicle Service Procedures (cont’d)
How to Install the Top-2 Valve Assembly
(Transmissions with Top-2 Option Only) 88
How to Remove the Gear Shift Lever/Remote
Shift Control 89
How to Install the Gear Shift Lever/Remote
Shift Control 90
How to Adjust the Remote Shift Control (LRC Type) 91
Neutral Switch Operation and Testing 93
How to Remove the Neutral Switch 94
How to Install the Neutral Switch 95
Reverse Switch Operation and Testing 96
How to Remove the Reverse Switch 97
How to Install the Reverse Switch 98
How to Remove the Shift Bar Housing 99
How to Install the Shift Bar Housing 101
How to Remove the Oil Seal – Mechanical
Speedometer 103
How to Install the Oil Seal – Mechanical
Speedometer 105
How to Remove the Oil Seal – Magnetic
Speedometer 106
How to Install the Oil Seal – Magnetic Speedometer 108
How to Remove the Output Yoke/Companion
Flange and Nut 110
How to Install the Output Yoke/Companion Flange
and Nut 111
How to Remove the Output Yoke / Flange and
Retaining Cap Screws 112
How to Install the Output Yoke / Flange and
Retaining Cap Screws 113
How to Remove the Auxiliary Section in Chassis 114
How to Install the Auxiliary Section in Chassis 116
How to Remove the Splitter Cylinder Assembly 119
How to Install Splitter Cylinder Assembly 121
How to Disassemble the Range Cylinder Assembly
– 7 Series 124
How to Disassemble the Range Cylinder Assembly
– 9 Series 125
How to Assemble the Range Cylinder Assembly 127
Table of Contents
iv
Transmission Overhaul Procedures-Bench Service
How to Disassemble the Gear Shift Lever 130
How to Assemble the Gear Shift Lever 132
How to Remove the Shift Bar Housing 134
How to Install the Shift Bar Housing 136
How to Disassemble the Standard Shift Bar
Housing 138
How to Assemble the Standard Shift Bar Housing 141
How to Assemble the Forward Shift Bar Housing 144
How to Disassemble the Forward Shift Bar Housing 147
How to Remove the Input Shaft Assembly
(without Main Case disassembly) 150
How to Install the Input Shaft Assembly
(without Main Case disassembly) 152
How to Remove the Auxiliary Section with
Tapered Bearings 154
How to Remove the Splitter Cylinder Assembly 156
How to Remove the Auxiliary Countershaft
Assembly 158
How to Remove the Splitter Gear 161
How to Disassemble the Range Cylinder Assembly 162
How to Disassemble the Output Shaft Assembly 164
How to Disassemble the Synchronizer Assembly 167
How to Assemble the Synchronizer Assembly 168
How to Assemble the Output Shaft Assembly 170
How to Install the Splitter Gear 172
How to Assemble the Range Cylinder Assembly 173
How to Install Splitter Cylinder Assembly 176
How to Install the Auxiliary Countershaft Assembly 179
How to Disassemble the Splitter Gear Bearing
Assembly 182
How to Assemble the Splitter Gear Bearing
Assembly 183
How to Remove the Auxiliary Drive Gear Assembly 184
How to Remove the Clutch Housing
(with Internal Oil Tube) 186
How to Disassemble the Upper Reverse Idler
Gear Assembly 189
How to Disassemble the Lower Reverse Idler
Gear Assembly 191
How to Remove the Upper and Lower
Countershaft Bearings 192
How to Remove the Mainshaft Assembly 194
How to Remove the Countershaft Assemblies 195
How to Disassemble the Countershaft Assemblies 197
How to Remove the Input Shaft and
Main Drive Gear 199
How to Disassemble the Mainshaft Assembly 202
How to Disassemble the Mainshaft Assembly
with Low Force Gearing 204
How to Assemble the Mainshaft Assembly
with Selective (Adjustable) Thickness
Tolerance Washers 206
How to Assemble the Mainshaft Assembly with
Non-Selective (Non-Adjustable) Tolerance Washers 212
How to Assemble the Mainshaft Assembly with
Low Force Gearing 215
How to Prepare the Main Case for Assembly 218
How to Assemble the Countershaft Assemblies 219
How to Assemble the Lower Reverse Idler Gear
Assembly 221
How to Install Countershaft Assemblies 225
How to Remove the Integral Oil Pump 226
How to Install the Lower Countershaft Bearings 228
How to Install the Input Shaft and Main Drive Gear 230
How to Install the Mainshaft Assembly 232
How to Install the Upper Countershaft Bearings 234
How to Assemble the Upper Reverse Idler
Gear Assembly 237
How to Install the Auxiliary Drive Gear Assembly 240
How to Install the Clutch Housing
(with Internal Oil Tube) 241
How to Disassemble the Integral Oil Pump without
Auxiliary Oil Tube 244
How to Assemble the Integral Oil Pump without
Auxiliary Oil Tube 247
How to Install the Integral Oil Pump 250
How to Disassemble the Integral Oil Pump with
Auxiliary Oil Tube 252
How to Assemble the Integral Oil Pump with
Auxiliary Oil Tube 256
How to Install the Auxiliary Section 260
Shim Procedure without a Shim Tool for
Tapered Bearings 262
How to Remove the Boosted or Hydraulic Actuator
and Adapter Housing 266
How to Install the Boosted or Hydraulic Actuator
and Adapter Housing 268
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.