Eaton Fuller Heavy Duty FRLO-16410C Transmissions TRSM0580 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Eaton Fuller Heavy Duty FRLO-16410C Transmissions TRSM0580 Service Manual – PDF DOWNLOAD
Language : English
Pages : 146
Size : 41.1 MB
Downloadable : Yes
Format : PDF
DESCRIPTION:
Eaton Fuller Heavy Duty FRLO-16410C Transmissions TRSM0580 Service Manual – PDF DOWNLOAD
General Service Practices and Part Inspection
Safety
Always keep personal safety in mind when working on heavy truck transmissions. Do not ignore common sense.
Use appropriate safety equipment including:
• Safety glasses
• Safety shoes
• Gloves
• Proper transmission jack or lift with safety chains
• Guards and protective devices for presses, pullers, and drivers.
• Wheel chocks
Disassembly Tips
Cleanliness
The workplace must be clean to prevent dirt or other foreign material from contaminating the transmission during repairs. Dirt is
abrasive and can damage bearings. Eaton® recommends cleaning the outside of the unit before beginning disassembly.
Disassembling Assemblies:
As components are removed from assemblies, lay the parts on a clean bench in the order in which they are removed. By laying the parts out in order, they are less likely to be lost, and reassembly will be easier. If bearings are to be reused, they must be removed with the proper bearing pullers, or they can be damaged. After removing bearings, carefully wash and lubricate them, and wrap them protectively in clean shop rags or towels until they are to be installed in the transmission.
Input Shaft Removal :
The input shaft assembly contains the transmission lube pump. The special procedure for removal and disassembly is located in the “Transmission Overhaul Procedures” section.
Snap Ring Removal:
Snap rings should be removed with snap ring pliers to avoid overstretching or deforming them.
Removing Parts Using Tools:
Use care when removing parts with pullers or drivers to prevent damage to components. Never apply force to driven parts after they stop solidly. Eaton® recommends using only soft hammers, soft bars, mauls, and the special tools indicated in the procedures
for all disassembly work.
Marking Parts:
To aid in reassembly and prevent unnecessary work, use a toolmaker’s die to mark the countershaft parts and rear bearing cover to indicate position. Mark the countershaft parts, including the countershaft, gears, bearings, and shims, as “upper” or “lower”.
Mark the rear bearing cover to indicate the original position to the cover.
TABLE OF CONTENTS:
Eaton Fuller Heavy Duty FRLO-16410C Transmissions TRSM0580 Service Manual – PDF DOWNLOAD
Introduction
Warnings and Precautions i
Overview ii
General Service Practices and Part Inspection 1
Purpose and Scope of Manual 5
Serial Tag Information and Model Nomenclature 6
Torque Chart 9
Lubrication Information 11
Recommended Tools 14
Preventive Maintenance 17
Oil Leak Inspection Process 19
RTV Sealant Application Procedures 20
Power Flow 22
Gear Sets to be Timed 27
Timing Procedures 28
In-Vehicle Service Procedures
How to Remove the ECU 31
How to Install the ECU 32
How to Remove the Air Filter/Regulator 33
How to Install the Air Filter/Regulator 34
How to Remove the Shift Knob 35
How to Install the Shift Knob 36
How to Remove the Gear Shift Lever/Remote
Shift Control 37
How to Install the Gear Shift Lever/Remote
Shift Control 38
How to Adjust the Remote Shift
Control (LRC Type) 39
Neutral Switch Operation and Testing 41
How to Remove the Neutral Switch 42
How to Install the Neutral Switch 43
Reverse Switch Operation and Testing 44
How to Remove the Reverse Switch 45
How to Install the Reverse Switch 46
How to Remove the Shift Shaft Seal 47
How to Install the Shift Shaft Seal 48
How to Remove the Oil Seal –
Magnetic Speedometer 50
How to Install the Output Shaft Oil Seal –
Magnetic Speedometer 52
How to Remove the Output Bearing Cover 54
How to Install the Output Bearing Cover 56
How to Remove the Oil Cooler Fitting 58
How to Install the Oil Cooler Fitting 59
How to Remove the Auxiliary Countershaft
Bearing Cover 60
How to Install the Auxiliary Countershaft
Bearing Cover 61
How to Remove the Range Piston and
Range Bar O-Ring 62
How to Install the Range Piston and
Range Bar O-Ring 64
How to Remove the Splitter Piston 66
How to Install the Splitter Piston 68
How to Remove the Clutch Access Cover 70
How to Install the Clutch Access Cover 71
Transmission Overhaul
Procedures-Bench Service
How to Disassemble the Gear Shift Lever 72
How to Assemble the Gear Shift Lever 74
How to Remove Output Yoke 76
How to Remove the ECU 77
How to Remove the Auxiliary Countershaft
Bearing Cover 78
How to Orient Transmission for Overhaul 79
How to Remove and Disassemble
Input Shaft and Oil Pump 80
How to Remove and Disassemble Clutch
Housing/Front Cover 83
How to Remove Output Bearing Cover 85
How to Remove and Disassemble Front
Countershaft 86
How to Remove and Disassemble Mainshaft 88
How to Remove and Disassemble the Shift Shaft 91
How to Remove and Disassemble Reverse Idler 94
How to Disassemble Splitter System 96
How to Remove and Disassemble Auxiliary
Countershaft 99
How to Remove and Disassemble Range System 102
How to Remove and Disassemble Auxiliary
Mainshaft Assembly 104
How to Remove Cooler and Fittings 106
How to Install Cooler and Fittings 107
How to Assemble and Install Auxiliary
Mainshaft Assembly 108
How to Assemble and Install Range System 111
How to Assemble and Install Auxiliary
Countershaft 114
How to Assemble Splitter System 117
How to Assemble and Install Reverse Idler 119
How to Assemble and Install the Shift Shaft 121
How to Assemble and Install the Mainshaft 123
How to Assemble and Install Front
Countershaft Assembly 127
How to Install Output Bearing Cover 128
How to Assemble Clutch Housing / Front Cover 129
How to Assemble Input Shaft and Oil Pump 131
How to Install the Auxiliary Countershaft
Bearing Cover 134
How to Install the ECU 135
How to Install Output Yoke 136
M/S Endplay Shimming Procedure 137
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]