Mack Truck TerraPro Series (MRU Series) Operator’s Manual 21394655 PDF

INTRODUCTION1
TO THE OWNER1
In Appreciation 1
About This Handbook2
THE VEHICLE3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®)3
COMPONENT IDENTIFICATION 4
VIN Locations4
Engine Identification5
Engine Information Plate 6
Clean Idle Engines 7
Transmission Identification8
WARRANTY INFORMATION 11
Air Brake System11
ENGINE GASEOUS EMISSION CONTROL SYSTEMS 11
Emissions Control System Warranty 12
ENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTY14
FEDERAL EMISSION REQUIREMENTS15
EMISSION CONTROL SYSTEMS WARRANTY — CALIFORNIA15
Emissions Control System Warranty 17
SERVICE LITERATURE21
– MACK Class 8 –Components Service Manual 21
– Class 8 – Custom Collated Service Manual on CD 21
CUSTOMER SERVICE 22
Call 1-800-866-1177 for MACK OneCall™ 22
Questions and Complaints 22
Addresses 23
Additional Assistance 23
REPORTING SAFETY DEFECTS25
United States 25
Canada25
Mexico 25
EVENT DATA RECORDING DEVICES26
SAFETY INFORMATION 27
SAFETY STATEMENT 27
CERTIFICATION LABELS29
Safety Certification Label 29
ADVISORY LABELS 31
Advisory Label Locations (On Vehicle) 31
TRUCK-TRACTOR CONSPICUITY39
CAB ENTRY/EXIT 40
Three-Limb Contact40
Driver Side 42
Passenger Side 44
Deck Plate Access46

SAFETY TIPS FOR COLD WEATHER OPERATION 48
Driver Visibility 48
Cab Door Seals and Key Locks 49
Outside Mirror Heater49
Air Horn Snow Shield50
Emergency Reflector Kit50
Fire Extinguisher (Optional) 50
INSTRUMENTS AND CONTROLS 51
CAB INTERIOR51
INSTRUMENT PANEL 52
Tell-Tales52
Panel Arrangement52
INSTRUMENT PANEL GAUGE LAYOUT 53
Panel A53
Panel B 54
Panel C 55
Panel D56
Panel E 57
Regeneration 63
Parked Regeneration (If Needed)65
DPF INHIBIT ROAD SPEED LIMITING (RSL)67
Function of Optional Switches71
CAB CLIMATE CONTROL 74
LIGHT CONTROL PANEL 75
STEERING COLUMN76
Electrical Switch 76
FLOOR PEDALS 77
MISCELLANEOUS CONTROLS 78
Dome Light 78
Air Horn 79
Fresh Air Vent 79
Accessory Power Outlets 79
PRE-TRIP INSPECTION AND DAILY MAINTENANCE81
PRE-TRIP 81
Pre-Trip Inspection Quick List 81
OPERATION94
94
New Vehicle Break-In94
WINDSHIELD WASHER RESERVOIR 96
CAB TILT OPERATION97
Tilting the Cab 98
Lowering the Cab100
Bleeding the Cab Tilt System 101
HOSE TENDERS 102
DOORS 103

Standard Door Panel 103
Opening the Cab Door 104
Locking the Cab Door104
REMOTE KEYLESS ENTRY — (OPTIONAL)105
Transmitter Operations 106
Battery Replacement106
SEAT BELTS 110
Seat Belt Operation 110
Fastening Seat Belt 110
Komfort® Latch System113
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED)115
MACK ENGINE INFORMATION 115
Precautions and Warnings115
Engine Model Designations117
CRUISE CONTROL OPERATION 118
Speed Control Switches 118
Disengaging Cruise Control119
MACK POWERLEASH™ ENGINE BRAKE (IF EQUIPPED)120
Engine Brake Switch120
How the Engine Brake is Activated121
Cruise Control with the MACK PowerLeash™ Engine Brake 121
ON THE ROAD WITH THE MACK POWERLEASH™ ENGINE BRAKE 123
Over Flat Terrain123
Descending a Grade 124
On Slippery Road Surfaces126
BRAKE OPERATION128
Air Brake System128
Automatic Slack Adjusters 129
Parking Brake System129
Parking Brake Operation130
Parking 130
Anti-Lock Brake System (ABS) 130
Automatic Traction Control (ATC) (If Equipped) 134
GOOD DRIVING HABITS136
Weight Ratings136
Instruments136
Shutting Down the Engine 136
General Observation 136
STARTING THE VEHICLE 137
General Information137
Push Button Starters137
Air Starters 138
Engine Warm-Up 140
Engine Idling141
Shutting Down the Engine 141
COLD WEATHER OPERATION 144
Cold Weather Starting Tips144

Engine Block Heaters 145
Winterfronts 146
COUPLING A TRAILER148
UNCOUPLING A TRAILER150
MOVING THE VEHICLE — GENERAL INFORMATION 152
Braking152
Shifting152
Engine Temperature 153
Clutch (If Equipped) 153
POWER TAKE-OFF (PTO) OPERATION 157
PTO Precautions 157
PTO Classification 158
Side-Mounted PTO Locations 158
PTO Operating Procedures 158
TRANSMISSION SHIFTING INSTRUCTIONS159
Shifting Instructions for Allison Automatic Transmissions 159
MACK T306G Shifting Instructions 159
MACK TM308 Shifting Instructions160
MACK TM308M Shifting Instructions 163
MACK TM309 Shifting Instructions165
MACK TM309M Shifting Instructions 167
MACK T309, T309L and T309LR Shifting Instructions 169
MACK T310 Shifting Instructions 173
MACK T310M, T310ME and T310MLR Shifting Instructions 176
MACK T313-T313L-T313LR Shifting Instructions 180
MACK T31321, T313L21 and T313LR21 Shifting Instructions 185
MACK T318, T318L and T318LR Shifting Instructions 189
MACK T31821, T318L21 and T318LR21 Shifting Instructions 195
AXLES201
Rear Axles Other Than MACK 201
MACK Rear Axles201
Engaging the Power Divider Lockout202
Mack, US10 Emissions Solution 204
DIESEL PARTICULATE FILTERS 204
Extended Idling and Aftertreatment System Conditioning 206
Exhaust Aftertreatment System 208
Safety Information 209
Exhaust Aftertreatment System Components and 210
Selective Catalytic Reduction (SCR) 210
Diesel Exhaust Fluid (DEF)212
Aftertreatment Diesel Particulate Filter (DPF) 214
Aftertreatment Control Module (ACM)215
Aftertreatment DPF Regeneration 215
Driver Warnings and On Board Diagnostics (OBD) 217
On Board Diagnostics (OBD)217
Instrument Cluster218

Malfunction Indicator Lamp (MIL) 219
Aftertreatment DEF Tank Level – Driver Warning & Inducement220
Aftertreatment DEF Quality – Driver Warning & Inducement 221
Misfilling Diesel or Aftertreatment DEF Tanks222
SCR Tampering – Driver Warning & Inducement 223
Warranty and Maintenance 224
Exhaust Aftertreatment System Maintenance224
Engine Maintenance Intervals224
MAINTENANCE AND LUBRICATION225
MAINTENANCE INTRODUCTION 225
TURBOCHARGER225
CLEANING YOUR VEHICLE226
Exterior Washing 226
Cab and Hood 228
Chassis 228
Cab Interior 229
Waxing 229
Polishing 229
Winter Warnings 229
TOWING 230
ENGINE OIL LEVEL CHECK231
Power Steering Reservoir 232
FUEL TANK234
Fuel Tank Cap 234
FUELING 235
BioDiesel236
B5 Approval For Mack US10 Certified Products 236
COOLING SYSTEM238
Coolant Level Check238
Draining the Cooling System239
Refilling the Cooling System239
Protecting the Cooling System 240
Cooling System Maintenance 241
Accessory Drive Belt Routing 242
Accessory Drive Belt Routing 242
HEADLIGHTS 244
Bulb Replacement244
WHEELS 244
Wheel Inspection 244
Tires 245
BATTERY248
Jump-Starting Engine248
ELECTRICAL 249
Circuit Breaker and Relay Panels 249
Electrical Grease 253

METRIC CONVERSIONS256
METRIC CONVERSIONS 256