Volvo L60H L70H L90H Wheel Loaders Workshop Service Repair Manual

Description

Volvo L60H L70H L90H Wheel Loaders Workshop Service Repair Manual – PDF DOWNLOAD

DESCRIPTION:

Volvo L60H L70H L90H Wheel Loaders Workshop Service Repair Manual – PDF DOWNLOAD

VOLVO WHEEL LOADERS 13.0-18.3 t / 24,250-38,140 lb 165-184 hp

The Volvo L60H, L70H and L90H wheel loaders are versatile machines that can take on any task with a wide range of perfectly matched attachments. From the comfort of your wheel loader, sit back and enjoy a clear view of the site while increasing your productivity and uptime.

TABLE OF CONTENTS:

Volvo L60H L70H L90H Wheel Loaders Workshop Service Repair Manual – PDF DOWNLOAD

1 Volvo L90H.............................................................................................   1
Description..............................................................................................  29
	3rd 4th hydraulic function, valve, description.......................................................  29
	3rd, or 3rd 4th hydraulic function, component location...............................................  30
	3rd, or 3rd 4th hydraulic function, description......................................................  31
	ACM, I-O list........................................................................................  34
	Air conditioning, function description...............................................................  36
	Air conditioning, tightening torques.................................................................  38
	Air conditioning, tightening torques1................................................................  39
	Alternator 80 A, description.........................................................................  40
	Automatic differential brake, Limited Slip, description..............................................  41
	Auxiliary brake (engine braking), description........................................................  43
	Battery, charging....................................................................................  44
	Battery, description.................................................................................  45
	Boom Suspension System, component description........................................................  46
	Boom suspension system, component location...........................................................  48
	Boom Suspension System, description..................................................................  49
	Booting sequence.....................................................................................  55
	Brake accumulator, description.......................................................................  56
	Brake system, component location.....................................................................  57
	Braking system, description..........................................................................  58
	Cab and air conditioning.............................................................................  64
	Cab, description.....................................................................................  65
	Cable and component designations.....................................................................  66
	Cable and component marking explanations.............................................................  67
	Calibration of Comfort Drive Control (CDC), function description.....................................  68
	CareTrack W-ECU, description.........................................................................  72
	CCM, I-O list........................................................................................  75
	CDC valve, lever steering, description...............................................................  77
	Central lubrication system, description..............................................................  79
	Central valve, description...........................................................................  82
	Change of lubrication interval.......................................................................  84
	Chassis connection...................................................................................  85
	Climate control system, description..................................................................  86
	Comfort Drive Control (CDC), component location......................................................  90
	Comfort Drive Control (CDC), description.............................................................  91
	Components list......................................................................................  97
	Connectors, position................................................................................. 113
	Control valve, description........................................................................... 121
	Coolant with anti-freeze and corrosion protection, recommendation.................................... 128
	Cooling fan motor, description....................................................................... 129
	Cooling fan, component location...................................................................... 130
	Cooling fan, description............................................................................. 131
	Cooling system, component location................................................................... 134
	Cooling system, description.......................................................................... 136
	Crankcase ventilation, description................................................................... 139
	Diagnostic tools, description........................................................................ 140
	Differential lock, description....................................................................... 141
	Dosage valves, description........................................................................... 143
	Drive axles, description............................................................................. 146
	Driver seat, component description1.................................................................. 150
	Driver seat, component description2.................................................................. 152
	Drivetrain, component location....................................................................... 154
	ECM, I-O list........................................................................................ 155
	ECO - accelerator pedal.............................................................................. 158
	Electric door opener, description.................................................................... 159
	Electrical symbols and designations.................................................................. 162
	Electrical system, description....................................................................... 165
	Electrical system, work instructions................................................................. 167
	Electronic control system, description............................................................... 169
	Engine, description.................................................................................. 175
	Exhaust Aftertreatment System, component location.................................................... 178
	Exhaust Aftertreatment System, description........................................................... 181
	Exhaust gas recirculation (EGR), component location.................................................. 192
	Exhaust Gas Recirculation (EGR), description......................................................... 193
	Filling lubricant.................................................................................... 197
	Fire suppression system, component description....................................................... 198
	Fire suppression system, functional description...................................................... 203
	Foot brake valve, description........................................................................ 207
	Frame joint, description............................................................................. 208
	Frame, description................................................................................... 210
	Front axle, component description.................................................................... 213
	Fuel system, component location...................................................................... 214
	Fuel system, description............................................................................. 217
	GPMECU1, I-O list.................................................................................... 223
	GPMECU2, I-O list.................................................................................... 227
	GPMECU3, I-O list.................................................................................... 230
	HMICU, I-O list...................................................................................... 234
	Hood opening......................................................................................... 236
	Hydraulic attachment locking, description............................................................ 238
	Hydraulic components, cleanliness when handling...................................................... 243
	Hydraulic oil tank, description...................................................................... 244
	Hydraulic pump flow regulation, description.......................................................... 245
	Hydraulic pumps, description......................................................................... 252
	Hydraulic transmission calibration, description...................................................... 255
	Hydraulic transmission, description.................................................................. 258
	Information display, general......................................................................... 267
	Information display, service mode.................................................................... 270
	Inlet and exhaust system, component location......................................................... 273
	Inlet and exhaust system, description................................................................ 275
	Intermittent wiper and washer........................................................................ 280
	Key feed............................................................................................. 282
	Leak detector 951 1207, new model.................................................................... 283
	Lever control, hydraulic servo, description.......................................................... 286
	Lifting cylinder, description........................................................................ 289
	Lighting, description................................................................................ 290
	Lubricating system, description...................................................................... 292
	Lubrication points, central lubrication.............................................................. 295
	Lubrication system, component locations.............................................................. 298
	Parameter settings................................................................................... 300
	Parking brake, component location.................................................................... 301
	Parking brake, function description.................................................................. 302
	Pause heater, description............................................................................ 308
	Preheating, description.............................................................................. 309
	Pressure monitor, description........................................................................ 311
	Pressure monitor, description1....................................................................... 312
	Propeller shaft, component description............................................................... 313
	Pump unit, description............................................................................... 314
	Rear axle, component description..................................................................... 316
	Reversible cooling fan, description.................................................................. 317
	Secondary steering, component location............................................................... 321
	Secondary steering, description...................................................................... 322
	Service.............................................................................................. 324
	Servo system, description............................................................................ 325
	Servo valve, description............................................................................. 329
	Shift valve, description............................................................................. 330
	Software parameters, description..................................................................... 331
	Software, parameter settings and read-outs........................................................... 342
	Steering cylinder, description....................................................................... 347
	Steering system, component location.................................................................. 348
	Steering system, description......................................................................... 349
	Steering valve, description.......................................................................... 355
	System voltage....................................................................................... 356
	Tech Tool, operations................................................................................ 357
	Tech Tool, operations1............................................................................... 358
	Tech Tool, operations2............................................................................... 359
	Tech Tool, operations3............................................................................... 360
	Tech Tool, operations4............................................................................... 361
	Tech Tool, operations5............................................................................... 362
	Tightening torque parking brake...................................................................... 363
	Tilt cylinder, description........................................................................... 364
	TP-Linkage's bearing points.......................................................................... 365
	Transmission, component position..................................................................... 366
	Viscous cab suspension, description.................................................................. 368
	W-ECU, I-O list...................................................................................... 370
	Windows, general, gluing............................................................................. 371
	Windows, general..................................................................................... 373
	Working hydraulic system, component location......................................................... 374
	Working hydraulic system, description................................................................ 375
Diagrams................................................................................................. 381
	Explanations to hydraulic diagram.................................................................... 381
	Hydraulic diagram transmission....................................................................... 387
	Hydraulic diagram, basic machine Figure 1............................................................ 388
	Hydraulic diagram, basic machine..................................................................... 389
	Hydraulic diagram, complete Figure 1................................................................. 391
	Hydraulic diagram, complete.......................................................................... 392
	Table of contents, wiring diagrams................................................................... 394
	Wiring diagram - Aftertreatment...................................................................... 396
	Wiring diagram - Brake............................................................................... 399
	Wiring diagram - BSS................................................................................. 401
	Wiring diagram - CDC................................................................................. 403
	Wiring diagram - Electrically controlled battery disconnector - Key operated, with emergency stop.... 405
	Wiring diagram - Electrically controlled battery disconnector - Manual, with emergency stop.......... 408
	Wiring diagram - Electrically controlled battery disconnector - Manual, without emergency stop....... 410
	Wiring diagram - Gear................................................................................ 412
	Wiring diagram - Start............................................................................... 415
	Wiring diagram WD201................................................................................. 417
	Wiring diagram WD202................................................................................. 419
	Wiring diagram WD260................................................................................. 421
	Wiring diagram WD261................................................................................. 423
	Wiring diagram WD262................................................................................. 425
	Wiring diagram WD263................................................................................. 427
	Wiring diagram WD264................................................................................. 429
	Wiring diagram WD265................................................................................. 431
	Wiring diagram WD266................................................................................. 433
	Wiring diagram WD268................................................................................. 435
	Wiring diagram WD269................................................................................. 437
	Wiring diagram WD270................................................................................. 439
	Wiring diagram WD301................................................................................. 441
	Wiring diagram WD302................................................................................. 444
	Wiring diagram WD303................................................................................. 446
	Wiring diagram WD304................................................................................. 448
	Wiring diagram WD305................................................................................. 450
	Wiring diagram WD306................................................................................. 452
	Wiring diagram WD320................................................................................. 454
	Wiring diagram WD321................................................................................. 456
	Wiring diagram WD322................................................................................. 458
	Wiring diagram WD324................................................................................. 460
	Wiring diagram WD325................................................................................. 463
	Wiring diagram WD326................................................................................. 465
	Wiring diagram WD330................................................................................. 467
	Wiring diagram WD331................................................................................. 470
	Wiring diagram WD333................................................................................. 473
	Wiring diagram WD334................................................................................. 476
	Wiring diagram WD335................................................................................. 478
	Wiring diagram WD337................................................................................. 480
	Wiring diagram WD350................................................................................. 482
	Wiring diagram WD351................................................................................. 484
	Wiring diagram WD352................................................................................. 486
	Wiring diagram WD360................................................................................. 488
	Wiring diagram WD361................................................................................. 490
	Wiring diagram WD362................................................................................. 492
	Wiring diagram WD363................................................................................. 494
	Wiring diagram WD371................................................................................. 496
	Wiring diagram WD372................................................................................. 498
	Wiring diagram WD373................................................................................. 500
	Wiring diagram WD374................................................................................. 502
	Wiring diagram WD375................................................................................. 504
	Wiring diagram WD376................................................................................. 506
	Wiring diagram WD401................................................................................. 508
	Wiring diagram WD402................................................................................. 510
	Wiring diagram WD403................................................................................. 512
	Wiring diagram WD404................................................................................. 514
	Wiring diagram WD405................................................................................. 516
	Wiring diagram WD501................................................................................. 518
	Wiring diagram WD601................................................................................. 521
	Wiring diagram WD602................................................................................. 523
	Wiring diagram WD604................................................................................. 525
	Wiring diagram WD801................................................................................. 527
	Wiring diagram WD802................................................................................. 530
	Wiring diagram WD804................................................................................. 532
	Wiring diagram WD805................................................................................. 534
	Wiring diagram WD806................................................................................. 536
	Wiring diagram WD807................................................................................. 538
	Wiring diagram WD831................................................................................. 540
	Wiring diagram WD901................................................................................. 542
	Wiring diagram WD902................................................................................. 544
	Wiring diagram WD903................................................................................. 546
	Wiring diagram WD904................................................................................. 549
	Wiring diagram WD905................................................................................. 551
	Wiring diagram WD908................................................................................. 553
	Wiring diagram WD911................................................................................. 555
	Wiring diagram WD913................................................................................. 557
	Wiring diagram WD915................................................................................. 559
Installation Instruction................................................................................. 561
	Alternator 120 Amp, installing new................................................................... 561
	Attachment worklight, installing new................................................................. 566
	Back up alarm, installing new........................................................................ 570
	Cab front work light LED, installing new............................................................. 572
	Cab illuminated entrance LED, installing new......................................................... 574
	Cab rear work light LED, installing new.............................................................. 585
	Cab side work light LED, installing new.............................................................. 588
	Care track........................................................................................... 600
	CareTrack, installing new............................................................................ 606
	Forward view camera, installing new.................................................................. 614
	Front work light LED, installing new................................................................. 624
	Grill work light LED, installing new................................................................. 627
	Hand throttle, instaling new......................................................................... 630
	Pre-cleaner cyclone type, installing new............................................................. 632
	Pre-cleaner oil bath type, installing new............................................................ 637
	Pre-cleaner turbo type, installing new............................................................... 644
	Radiator grill guard, installaing new................................................................ 650
	Radio, installing new1............................................................................... 654
	Radio, installing new2............................................................................... 661
	Rear view mirror, installing new..................................................................... 667
	Rotating beacon, installing new...................................................................... 674
	Warning beacon flashing strobe light, installing new................................................. 676
	Wind shield guard, installing new.................................................................... 681
Repair................................................................................................... 687
	3rd 4th hydraulic function, shock valve, checking.................................................... 687
	3rd 4th hydraulic, functional check.................................................................. 690
	Accumulator removed, checking charging pressure...................................................... 691
	Accumulator, boom suspension system, discarding...................................................... 692
	Accumulator, discarding.............................................................................. 693
	Accumulator, discarding1............................................................................. 694
	Accumulator, discarding2............................................................................. 695
	Accumulator, installation............................................................................ 696
	Accumulator, removal................................................................................. 697
	Accumulators, checking in machine.................................................................... 699
	ACM (After treatment control module), replacing, non-programmed...................................... 701
	Actuator, replacing.................................................................................. 702
	AdBlue® DEF dosing injector, replacing............................................................... 706
	AdBlue® DEF mixing tube, replacing................................................................... 708
	AdBlue® DEF pump unit filter, replacing.............................................................. 710
	AdBlue® DEF pump unit, filter, replacing............................................................. 713
	AdBlue® DEF pump unit, flushing...................................................................... 716
	AdBlue® DEF pump unit, replacing..................................................................... 718
	AdBlue® DEF quality, checking........................................................................ 720
	AdBlue® DEF tank, breather filter, replacing......................................................... 722
	AdBlue® DEF tank, replacing.......................................................................... 723
	AdBlue® DEF tank, tank armature, replacing........................................................... 724
	AdBlue® DEF, draining................................................................................ 730
	Air conditioning, checking performance............................................................... 732
	Air mix door actuator, replacing..................................................................... 733
	Attachment locking, functional check................................................................. 737
	Automatic central lubrication filter, replacing...................................................... 738
	Automatic lubrication pump unit, reconditioning...................................................... 739
	Axle breather filters, replacing..................................................................... 756
	Back-up valve, checking and adjusting................................................................ 758
	Back-up valve, replacing............................................................................. 760
	Basic service........................................................................................ 761
	Batteries, replacing................................................................................. 762
	Battery condition, check............................................................................. 763
	Battery, checking.................................................................................... 765
	Bleeding air......................................................................................... 766
	Boom suspension accumulator, check and adjusting..................................................... 770
	Boom suspension accumulator, checking................................................................ 773
	Boom suspension accumulator, reconditioning.......................................................... 780
	Boom suspension system, functional check............................................................. 782
	Boom suspension system, hydraulic oil pressure in accumulators, depressurizing....................... 786
	Boom suspension system, pressure reduction, safety valve, checking and adjusting..................... 788
	Brake disc, replacing................................................................................ 790
	Brake disc, replacing1............................................................................... 794
	Brake discs, measuring wear.......................................................................... 798
	Brake piston, replacing seals........................................................................ 800
	Brake piston, replacing seals1....................................................................... 804
	Brake pressure and function, checking................................................................ 807
	Brake system charging, checking...................................................................... 808
	Brake system, bleeding............................................................................... 812
	Brake system, check and adjusting pressure in circuit................................................ 813
	Brake system, checking function, retardation......................................................... 815
	Cab extra prefilter cyclone type, replacing.......................................................... 816
	Cab main filter, replacing........................................................................... 817
	Cab prefilter, replacing............................................................................. 818
	Carbon dioxide in coolant system, checking........................................................... 819
	Carbon dioxide in fuel system, check................................................................. 821
	CCM, replacing....................................................................................... 822
	Climate unit, installing............................................................................. 824
	Climate unit, removing............................................................................... 829
	Comfort drive control (CDC), angle sensor, changing.................................................. 835
	Comfort drive control (CDC), solenoid valve, changing................................................ 838
	Comfort Drive Control, servo pressure, checking...................................................... 840
	Compression test..................................................................................... 841
	Coolant freezing point, checking..................................................................... 844
	Coolant level, checking.............................................................................. 846
	Coolant pump, replacing.............................................................................. 847
	Coolant valve, replacing............................................................................. 849
	Coolant, changing.................................................................................... 851
	Coolers, cleaning.................................................................................... 853
	Cooling system, pressure control..................................................................... 855
	Cooling unit, leak detection......................................................................... 856
	Counterweight, fitting............................................................................... 857
	Counterweight, removing.............................................................................. 860
	Diesel oxidation catalyst, replacing................................................................. 863
	Diesel particulate filter, check and clean........................................................... 869
	Diesel particulate filter, checking and cleaning..................................................... 875
	Diesel particulate filter, regenerating.............................................................. 881
	Differential lock, adjusting......................................................................... 882
	Differential lock, function check.................................................................... 884
	Door lock cylinder, replacing........................................................................ 885
	Drive axle oil, changing............................................................................. 889
	E1706................................................................................................ 892
	E1711................................................................................................ 893
	E-2001............................................................................................... 894
	E-2005............................................................................................... 895
	E-2014............................................................................................... 896
	E-2015............................................................................................... 897
	E-2017............................................................................................... 898
	ECM (Engine control module), replacing non-programmed................................................ 899
	ECM (Engine control module), replacing non-programmed1............................................... 900
	ECM (Engine control module), replacing pre-programmed................................................ 903
	EGR cooler, replacing................................................................................ 905
	EGR reed valve, replacing............................................................................ 909
	EGR valve, replacing................................................................................. 911
	EGR venturi tube, cleaning........................................................................... 913
	EGR Venturi tube, replacing.......................................................................... 915
	Electric door opener, control unit, replacing........................................................ 918
	Electric door opener, locking motor, replacing....................................................... 919
	Electric door opener, opening support motor, replacing............................................... 920
	Electric door opener, rotor switch, replacing........................................................ 921
	Engine air cleaner primary filter, replacing......................................................... 922
	Engine air cleaner secondary filter, replacing....................................................... 923
	Engine belt condition, checking...................................................................... 924
	Engine belts, replacing.............................................................................. 926
	Engine hood, installing.............................................................................. 928
	Engine hood, removing................................................................................ 931
	Engine oil and filter, changing...................................................................... 934
	Engine oil level, checking........................................................................... 936
	Engine pre cleaner cyclone type, cleaning............................................................ 937
	Error codes when calibrating......................................................................... 938
	Error codes when calibrating1........................................................................ 943
	Evaporator, replacing................................................................................ 946
	Exhaust pipe, flexible tube, replacing............................................................... 951
	Expansion valve, replacing........................................................................... 953
	Fan motor, replacing................................................................................. 961
	Feed pump, checking feed pressure.................................................................... 963
	Fire suppression system, actions after activation.................................................... 964
	Fire suppression system, actions after manual activation............................................. 981
	Fire suppression system, checking....................................................................1000
	Fire suppression system, component location..........................................................1015
	Front wheel, installation............................................................................1016
	Front wheel, removal.................................................................................1018
	Fuel control valve (FCV), replacing..................................................................1020
	Fuel filters, replacing..............................................................................1024
	Fuel rail pressure sensor, replacing.................................................................1025
	Fuel rail, replacing.................................................................................1026
	Fuel system, bleeding................................................................................1028
	Fuel tank breather filter, replacing.................................................................1029
	GPMECU1, changing non-programmed ECU.................................................................1030
	GPMECU1, changing pre-programmed ECU.................................................................1032
	GPMECU2, changing non-programmed ECU.................................................................1034
	GPMECU2, changing pre-programmed ECU.................................................................1036
	GPMECU3, changing non-programmed ECU.................................................................1038
	GPMECU3, changing pre-programmed ECU.................................................................1040
	Grease Locations.....................................................................................1042
	Heat control valve, replacing........................................................................1045
	Heater core, replacing...............................................................................1048
	High pressure fuel pipes, replacing..................................................................1050
	High pressure fuel pump, replacing...................................................................1051
	Hinge, lubricating...................................................................................1053
	HMICU, changing non-programmed ECU...................................................................1054
	HMICU, changing pre-programmed ECU...................................................................1056
	Hub reduction, installing............................................................................1058
	Hub reduction, installing1...........................................................................1061
	Hub reduction, removing..............................................................................1064
	Hub reduction, removing1.............................................................................1065
	Hub, replacing seal..................................................................................1066
	Hub, replacing seal1.................................................................................1083
	Hydraulic couplings..................................................................................1100
	Hydraulic oil level, checking........................................................................1102
	Hydraulic oil tank breather filter, replacing........................................................1103
	Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump................................1104
	Hydraulic oil, changing..............................................................................1105
	Hydraulic pressure, checking.........................................................................1108
	Hydraulic pump P3, checking function.................................................................1110
	Hydraulic pump, checking and adjusting standby pressure and working pressure.........................1113
	Hydraulic system, bleeding...........................................................................1115
	Hydraulic system, warming up.........................................................................1117
	Hydraulic tank return oil filter and magnetic rod, cleaning and replacing............................1118
	Hydraulic tank sediment, draining....................................................................1119
	Inductive sensor, lift, adjusting....................................................................1121
	Inductive sensor, tilt, adjusting....................................................................1123
	Injector sleeves, replacing..........................................................................1125
	Injectors, replacing all.............................................................................1133
	Inlet throttle, replacing............................................................................1137
	Lever steering (CDC), functional check...............................................................1139
	Lift lower function, checking........................................................................1142
	Lubrication oil pressure, checking with pressure gauge...............................................1144
	Lubrication, every 50 hours..........................................................................1145
	Lubrication, every 250 hours.........................................................................1147
	Lubrication, every 500 hours.........................................................................1149
	Lubrication, every 1000 hours........................................................................1150
	Maintenance service, every 50 hours..................................................................1151
	Maintenance service, every 250 hours.................................................................1152
	Maintenance service, every 500 hours.................................................................1153
	Maintenance service, every 1000 hours................................................................1154
	Maintenance service, every 2000 hours................................................................1156
	Maintenance service, every 4000 hours................................................................1159
	Maintenance service, every 4500 hours................................................................1162
	Maintenance service, every 6000 hours................................................................1163
	Maintenance service, first 1000 hours................................................................1164
	MATRIS and Tech Tool, reading........................................................................1165
	Mechanical release of parking brake..................................................................1166
	Oil cooler, component location.......................................................................1168
	Oil-bath air cleaner reservoir filter insert, cleaning...............................................1169
	Oil-bath air cleaner reservoir oil, changing.........................................................1170
	Oil-bath air cleaner reservoir oil, checking.........................................................1172
	Operator's seat, securing............................................................................1174
	Parking Brake - Assembly.............................................................................1176
	Parking Brake - Disassembly..........................................................................1178
	Parking Brake - Installation.........................................................................1179
	Parking brake assembly, removing.....................................................................1181
	Parking brake function, checking.....................................................................1183
	Parking brake pads, checking.........................................................................1184
	Parking brake, adjusting.............................................................................1185
	Parking brake, function checking.....................................................................1187
	Parking brake, replacing brake pads..................................................................1188
	Pressure relief valve (PRV), replacing...............................................................1190
	Refrigerant, draining................................................................................1192
	Refrigerant, filling incl vacuum pumping.............................................................1194
	Restoring of the machine.............................................................................1196
	SCR muffler, replacing...............................................................................1197
	SCR system, dosing test..............................................................................1201
	Seal for front output shaft, replacing...............................................................1203
	Seal for rear output shaft, replacing................................................................1206
	Secondary steering pump, checking and adjusting working pressure.....................................1209
	Service brake disc wear, checking....................................................................1211
	Service brake, testing...............................................................................1213
	Servo pressure, checking and adjusting...............................................................1214
	Servo pressure, checking at the spool in control valve...............................................1216
	Shift valve, checking................................................................................1218
	Shock valve lift function, checking..................................................................1222
	Shock valve, tilt function, checking.................................................................1224
	Stall speed, checking................................................................................1226
	Starter motor, replacing.............................................................................1228
	Steering accumulator removed, checking...............................................................1230
	Steering accumulator, installing.....................................................................1231
	Steering accumulator, removing.......................................................................1232
	Steering system, checking and adjusting working pressure.............................................1234
	Steering system, function check......................................................................1236
	System test..........................................................................................1237
	Tech Tool, operations................................................................................1238
	Tilt, functional check...............................................................................1239
	Transmission oil level, checking.....................................................................1240
	Transmission oil, filter and suction strainer, changing and cleaning.................................1241
	Transmission, calibration............................................................................1244
	Transmission, function check.........................................................................1246
	Troubleshooting, air conditioning unit (AC)..........................................................1247
	Turbocharger, replacing..............................................................................1251
	Tyre wear and air pressure, checking.................................................................1253
	Update of automatic lubrication system...............................................................1254
	Valve cover, installing..............................................................................1255
	Valve cover, removing................................................................................1258
	Valves, adjusting....................................................................................1261
	Valves, adjusting1...................................................................................1267
	W-ECU, replacing, non-programmed.....................................................................1272
	W-ECU, replacing, pre-programmed.....................................................................1274
	Window pane, installation............................................................................1276
	Windscreen, replacing................................................................................1279
Safety...................................................................................................1286
	CE-marking, EMC-directive............................................................................1286
	Checking function....................................................................................1287
	Checklist after a fire or heat exposure..............................................................1288
	Decontamination......................................................................................1289
	Environmental handling for the future................................................................1290
	Environmentally hazardous fluids.....................................................................1291
	Environmentally safe handling........................................................................1292
	Fire prevention measures.............................................................................1293
	Health hazards with paint, plastics and rubber.......................................................1295
	Safety concerns everybody!...........................................................................1297
	Safety rules when servicing..........................................................................1298
	Safety when handling accumulators....................................................................1300
	Safety when handling oils and fuel...................................................................1301
	Safety when handling the machine.....................................................................1302
	Safety when lifting and supporting complete machine..................................................1305
	Safety when working on hydraulic systems.............................................................1308
	Safety when working with air conditioning refrigerant................................................1309
	Safety when working with batteries...................................................................1311
	Service position 1...................................................................................1313
	Service position 2...................................................................................1315
	Some simple rules regarding tyre handling............................................................1317
	Starting with booster batteries......................................................................1318
	Waste handling.......................................................................................1320
	Working in environmentally contaminated areas........................................................1321
	Working under raised boom............................................................................1322
Service Bulletins........................................................................................1323
	AC compressor, fill with oil.........................................................................1323
	Action to be taken in case of abnormal lubricating oil consumption...................................1324
	Alternative lubricants for axles with wet brakes.....................................................1328
	Automatic greasing systems of foreign manufacture....................................................1329
	Automatic transmission lubricants....................................................................1330
	Battery and alternator test procedure................................................................1332
	Cleaning of the machine..............................................................................1334
	DEF AdBlue AUS32 sampling, method....................................................................1336
	Discontinued recommendation for usage of anti-corrosion agent in cooling system......................1339
	ECU, functional check................................................................................1340
	Fork arms, information warranty matters, altered procedures..........................................1345
	Fuel sampling, method................................................................................1347
	Greasing of hydraulic pump drive shaft...............................................................1350
	Instructions for crack in lifting frame..............................................................1351
	Instructions for drilling in ROPS structure..........................................................1353
	Instructions for shielded metal arc welding..........................................................1354
	New TechTool VCADS Pro interface.....................................................................1357
	New wheel loaders, L60H, L70H and L90H...............................................................1359
	Oil sampling, method.................................................................................1366
	Portable refillable O-ring kits......................................................................1373
	Quality of illustrations in technical reports........................................................1374
	Recommendations for Oil Sampling Intervals...........................................................1377
	Repair instructions for attachments..................................................................1379
	Reporting of product misuse & near-miss report.......................................................1381
	Reports..............................................................................................1384
	Seals................................................................................................1386
	Tyres, various types.................................................................................1387
	Volvo Product incident accident report & Interview Form..............................................1389
Special Tools, Misc......................................................................................1392
	01 Time Guide Currrent generation....................................................................1392
	11 Time Guide Previous generation....................................................................2568
	21 Time Guide Old generation.........................................................................3358
	GRD G700B LabourTimeGuide............................................................................4186
		G700B Labour Time Guide Foreword.pdf.............................................................4188
			Foreword, Labour Time Guide..................................................................4188
				The standard times are issued for the purpose of:........................................4188
				The following is not included in the listed times:.......................................4188
	RM Compaction ABG Time...............................................................................4288
		Foreword.........................................................................................4288
		Drum.............................................................................................4289
		Hydraulic........................................................................................4290
		Electrical.......................................................................................4291
		Engine...........................................................................................4292
		Structural.......................................................................................4293
		Drive system.....................................................................................4294
		Water............................................................................................4295
	RM Compaction Time guide.............................................................................4296
		Drum.............................................................................................4297
		Hydraulic........................................................................................4301
		Electrical.......................................................................................4305
		Engine...........................................................................................4309
		Structural.......................................................................................4313
		Drive system.....................................................................................4321
		Water............................................................................................4325
	RM Paving Systems ABG Time Guide.....................................................................4327
		Foreword.........................................................................................4327
		Screeds..........................................................................................4328
		Hydraulics.......................................................................................4329
		Structural.......................................................................................4331
		Engine...........................................................................................4332
		Drive system.....................................................................................4333
		Electrical.......................................................................................4334
	Special tool catalog.................................................................................4335
		General..........................................................................................4335
		Index ...........................................................................................4337
		Hooks............................................................................................4349
		1. Enviroment and Safety equipment ..............................................................4361
		2. Measuring equipment...........................................................................4393
		3. Tightening and Loosening tools................................................................4495
		4. Lifting equipment.............................................................................4541
		5. Pullers and Pressing equipment................................................................4565
		6. Drifts........................................................................................4647
		7. Guide pins and Guide sleeves..................................................................4773
		8. Pliers........................................................................................4843
		9. Fixtures......................................................................................4855
		10. Tech Tool....................................................................................4875
		11. Spare parts..................................................................................4885
	Special Tools Recommendations........................................................................4909
Specifications...........................................................................................4912
	3rd 4th hydraulic function, specifications...........................................................4912
	3rd 4th hydraulic function, tightening torques.......................................................4913
	AdBlue® DEF..........................................................................................4914
	AdBlue® DEF1.........................................................................................4916
	Air conditioning, specifications.....................................................................4918
	Alternator 80 A, specification.......................................................................4919
	Automatic lubrication system, specifications.........................................................4920
	Battery, specifications..............................................................................4921
	Battery, weight......................................................................................4922
	Boom Suspension System, specifications...............................................................4923
	Boom Suspension System, tightening torques...........................................................4924
	Brake accumulator, specifications....................................................................4925
	Brake system, specifications.........................................................................4926
	Cabin, tightening torques............................................................................4927
	Calibration of Comfort Drive Control (CDC), specification............................................4928
	Control valve, specifications........................................................................4929
	Control valve, torque value..........................................................................4930
	Coolant..............................................................................................4931
	Cooling fan rpm, specifications......................................................................4932
	Cooling system, specifications.......................................................................4934
	Cooling system, tightening torques...................................................................4935
	Counterweight, tightening torques....................................................................4937
	Counterweight, weight................................................................................4938
	EGR system, tightening torques.......................................................................4939
	Electrical system, specifications....................................................................4940
	Engine, capacities...................................................................................4941
	Engine, specification................................................................................4942
	Engine, tightening torques...........................................................................4943
	Fire suppression system, specification...............................................................4948
	Frame joint, tightening torques......................................................................4949
	Front and rear axles, specifications.................................................................4950
	Front and rear axles, tightening torque..............................................................4951
	Front and rear axles, volume.........................................................................4953
	Fuel system, tightening torques......................................................................4954
	Function times, specifications.......................................................................4958
	Hydraulic connections, tightening torques............................................................4959
	Hydraulic pump (P2), specifications..................................................................4960
	Hydraulic pump (P3), specifications..................................................................4961
	Hydraulic pumps, tightening torques..................................................................4962
	Hydraulic system, volume.............................................................................4963
	Hydraulic transmission, capacity.....................................................................4964
	Inlet and exhaust system, tightening torques.........................................................4965
	Lever steering (CDC), specifications.................................................................4968
	Lift cylinder, tightening torques....................................................................4969
	Lighting, specifications.............................................................................4970
	Lubrication system, specifications...................................................................4971
	Lubrication system, tightening torques...............................................................4972
	Parking brake, specifications........................................................................4974
	Preheating, specifications...........................................................................4975
	Propeller shaft, tightening torque...................................................................4976
	Recommended lubricants...............................................................................4977
	Recommended lubricants1..............................................................................4979
	Secondary steering pump, specifications..............................................................4980
	Servo system, specifications.........................................................................4981
	Standard tightening torques..........................................................................4982
	Starter motor, specifications........................................................................4983
	Starter motor, tightening torques....................................................................4984
	Steering cylinder, tightening torque.................................................................4985
	Steering, specifications.............................................................................4986
	Temperature limits for cooling fan speed, specifications.............................................4987
	Tightening torques, cooling fan......................................................................4988
	Tilt cylinder, tightening torques....................................................................4989
	Transmission, specifications.........................................................................4990
	Transmission, specifications1........................................................................4992
	Transmission, tightening torques.....................................................................4994
	Valve mechanism, specifications......................................................................4995
	Wheel brake, specification...........................................................................4996
	Wheel, tightening torque.............................................................................4997

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