Toyota Forklift FGC33-45 FDC33-45 Service Manual – PDF DOWNLOAD

Description

Toyota Forklift FGC33-45 FDC33-45 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift FGC33-45 FDC33-45 Service Manual – PDF DOWNLOAD

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Toyota Forklift FGC33-45 FDC33-45 Service Manual – PDF DOWNLOAD

FGC–FDC33-45pdf 1
95687R0pdf 2
PREFACE 2
GENERAL 3
VEHICLE EXTERIOR VIEWS 3
VEHICLE MODELS 4
FRAME NUMBER 5
LOAD CAPACITY CHART 6
VEHICLE DIMENSIONS 7
STANDARD BOLT & NUT TIGHTENING TORQUE JUDGING PROCESS 8
STANDARD BOLT TIGHTENING TORQUE 9
ABBREVIATION AND OPERATIONAL TIPS 10
RECOMMENDED LUBRICANTS 11
PERIODIC MAINTENANCE 12
PERIODIC REPLACEMENT PARTS AND LUBRICANTS 21
LUBRICATION 22
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R1pdf 23
ENGINE 23
GENERAL 23
ENGINE PERFORMANCE CURVE 24
SPECIFICATIONS 25
REMOVAL 26
INSTALLATION 31
ENGINE ADJUSTMENT (DIESEL MODEL) 32
ENGINE ADJUSTMENT (GASOLINE MODEL) 33
ACCELERATOR PEDAL 34
AIR CLEANER 35
RADIATOR 36
MUFFLER 38
BATTERY 39
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R2pdf 40
TORQUE CONVERTER 40
GENERAL 40
HYDRAULIC CIRCUIT DIAGRAM 42
SPECIFICATIONS 43
TROUBLE SHOOTING 44
COMPONENT PARTS 51
TORQUE CONVERTER CASE 51
TORQUE CONVERTER 52
MAIN CLUTCH 53
FORWARD 2-SPEED CLUTCH 54
COUNTER GEAR AND OUTPUT GEAR 55
CONTROL VALVE 56
TORQUE CONVERTER OIL COOLER 57
SERVICE STANDARDS 58
UPPER COVER AND CONTROL VALVE ASSY 60
REMOVAL 60
DISASSEMBLY 62
INSPECTION 65
ASSEMBLY 67
INSTALLATION 69
ADJUSTMENT 70
SELECTOR LEVER ADJUSTMENT 70
CONTROL LEVER ADJUSTMENT 70
INCHING LEVER ADJUSTMENT 70
TORQUE CONVERTER 72
REMOVAL 72
DISASSEMBLY 74
INSPECTION 76
ASSEMBLY 78
INSTALLATION 81
STATOR SHAFT AND OIL PUMP 82
REMOVAL 82
DISASSEMBLY 82
INSPECTION 84
ASSEMBLY 86
INSTALLATION 87
REMOVING THE TORQUE CONVERTER AND TRANSMISSION ASSEMBLY WITH DIFFERENTIAL 88
REMOVAL 88
TRANSMISSION 93
DISASSEMBLY 93
INSTALLATION120
MEASUREMENT AND TEST121
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R3pdf124
DIFFERENTIAL124
GENERAL 124
SPECIFICATIONS124
COMPONENT PARTS 125
SERVICE STANDARDS 126
REMOVAL126
DISASSEMBLY 127
INSPECTION 133
ASSEMBLY AND ADJUSTMENT 135
DRIVE PINION PROTRUSION ADJUSTMENT 140
RING GEAR BACKLASH AND SIDE BEARING PRELOAD ADJUSTMENT 142
TOOTH MESHING CHECK 144
ASSEMBLY146
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R4pdf147
FRONT AXLE147
SPECIFICATIONS 147
SERVICE STANDARDS 147
GENERAL 148
COMPONENT PARTS 149
DISASSEMBLY 150
INSPECTION 153
ASSEMBLY 155
FRONT AXLE & DIFFERENTIAL HOUSING 158
REMOVAL 158
INSPECTION 161
ASSEMBLY 162
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R5pdf163
REAR AXLE163
GENERAL 163
COMPONENT PARTS 164
SPECIFICATION 166
REMOVAL 167
DISASSEMBLY 169
INSPECTION 173
DISASSEMBLING THE REAR AXLE CYLINDER 175
INSPECTING THE REAR AXLE CYLINDER 176
ASSEMBLING THE REAR AXLE CYLINDER 177
ASSEMBLY 178
INSTALLATION 182
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R6pdf184
STEERING184
GENERAL 184
HYDRAULIC CONTROL VALVE185
STRUCTURE185
HYDRAULIC CONTROL VALVE INTERNAL STRUCTURE 186
OPERATION187
RELIEF VALVE 191
HYDRAULIC POWER STEERING COMPONENT PARTS 192
SPECIFICATION AND SERVICE STANDARD193
HYDROSTATIC POWER STEERING CONTROL VALVE 193
REMOVAL193
DISASSEMBLY196
INSPECTION198
ASSEMBLY199
INSTALLATION201
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R7pdf202
BRAKE202
GENERAL 202
SPECIFICATIONS 203
SERVICE STANDARDS203
FOOT BRAKE 204
COMPONENT PARTS 205
DISASSEMBLY 206
INSPECTION 209
ASSEMBLY 211
AUTO ADJUSTER TEST 215
BRAKE ADJUSTMENT 216
BRAKE VALVE 217
COMPONENT PARTS 217
TROUBLESHOOTING 218
REMOVAL 220
DISASSEMBLY 221
INSPECTION 223
ASSEMBLY 225
INSTALLATION226
ACCUMULATOR 227
COMPONENT PARTS 227
REMOVAL 228
DISASSEMBLY228
INSPECTION 229
ACCUMULATOR OPERATION INSPECTION 229
INSTALLATION229
CHARGE PUMP 230
SPECIFICATIONS230
COMPONENT PARTS 231
REMOVAL 232
DISASSEMBLY 232
INSPECTION 234
ASSEMBLY 235
INSTALLATION235
PARKING BRAKE 236
COMPONENT PARTS 236
REMOVAL 237
INSPECTION 239
INSTALLATION239
ADJUSTMENT 239
BRAKE PEDAL 240
COMPONENT PARTS 240
ADJUSTMENT240
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R8pdf241
BODY241
COMPONENT PARTS 241
ENGINE HOOD REMOVAL 242
TOE BOARD242
BALANCE WEIGHT 243
WIRING DIAGRAM (DIESEL MODEL) 244
WIRING DIAGRAM (GASOLINE MODEL) 245
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R9pdf246
MATERIAL HANDLING SYSTEM246
GENERAL 246
HYDRAULIC PIPING 247
NATURAL DROP TEST 248
NATURAL FORWARD TILT TEST 248
OIL LEAK TEST 249
MAST 250
CYLINDER 273
OIL PUMP 296
OIL CONTROL VALVE 309
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0
95687R10pdf324
APPENDIX324
SST LIST 324
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO FGC/FDC33-45 INDEX 0

DESCRIPTION:

Toyota Forklift FGC33-45 FDC33-45 Service Manual – PDF DOWNLOAD

PREFACE:

• This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of
  the engine, chassis and material handling system of the Toyota Forklift FDC33, 35, 40, 45
  Series, FGC33, 35, 40, 45 Series.
• You are encouraged to read this manual to make the most of the outstanding performance and
  durability features of these forklifts and to perform proper servicing to maintain them in tip-top
  running condition.
• This repair manual contains the latest information available as of DECEMBER, 1982. For any
  changes thereafter, you are requested to consult the Toyota Parts and Service News.

The titles of the related repair manuals are as follows:
TOYOTA 2H ENGINE REPAIR MANUAL
TOYOTA 2F ENGINE REPAIR MANUAL

S.V 27/02/2025