Zoomlion Truck Crane QY30V Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Zoomlion Truck Crane QY30V Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 276
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Zoomlion Truck Crane QY30V Operator’s Manual – PDF DOWNLOAD
Foreword:
- These operating instructions are intended to put you in a position to operate the crane
safely and correctly and utilize the reliable usage options that it provides. We should
adhere to the operating instructions during operation and maintenance. - The accidents occurring during the crane operation are mostly caused by ignoring the
precautionary measures and safety regulations. Therefore, do take enough steps in
earnest to avoid such accidents. Incorrect operation, service and maintenance are all
dangerous and might cause life-threatening hazards. Therefore, do read, understand
and master the precautionary measures and notes prior to operating the crane. - Operations, checks and maintenance must be carried out carefully. The operator’s
motto must always be Safety first!
TABLE OF CONTENTS:
Zoomlion Truck Crane QY30V Operator’s Manual – PDF DOWNLOAD
Foreword 1
Chapter 1 Description of crane
1 1 Model and name plate 01-1
1 2 Main components and configurations 01-4
1 2 1 Main components 01-4
1 2 2 Product description 01-6
1 2 3 Boom 01-8
1 3 Technical data 01-9
1 3 1 Overall view 01-9
1 3 2 Technical data 01-10
1 3 3 Noise vibration value 01-12
1 3 4 Working parameters 01-12
1 3 5 Hook 01-13
1 3 6 Rated lifting capacity tables 01-15
1 3 7 Lifting height chart 01-22
1 3 8 Working areas 01-24
Chapter 2 Safety
2 1 Safety instructions and safety signs 02-1
2 2 Crane operation planning 02-3
2 3 Break-in instructions 02-4
2 4 General safety technical guidelines 02-5
2 4 1 Requirements for crane operator, rigger and signalman 02-5
2 4 2 Selecting an operating site 02-7
2 4 3 Supporting the crane 02-8
2 4 4 Working conditions 02-10
2 4 5 Notes for safe operation 02-11
2 5 Hand signals 02-14
Chapter 3 Operation – crane chassis
3 1 Driver’s cab 03-1
3 1 1 Overview 03-1
3 1 2 Steering wheel assy 03-3
3 1 3 Instrument panel and display unit 03-6
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3 1 4 Air horn switch 03-13
3 1 5 Engine control pedal 03-13
3 1 6 Service brake pedal 03-13
3 1 7 Clutch pedal 03-14
3 1 8 Center console 03-14
3 1 9 Crane lighting 03-21
3 1 10 Door – driver’s cab 03-22
3 1 11 Seats in driver’s cab 03-23
3 1 12 Attachments 03-24
3 2 Before starting up the vehicle 03-25
3 2 1 Prerequisites 03-25
3 2 2 General checks before setting off 03-25
3 2 3 Checks before setting off 03-26
3 3 Driving the crane 03-26
3 3 1 Starting and stopping the engine 03-26
3 3 2 Transmission and clutch operation 03-28
3 3 3 Steering operation 03-30
3 3 4 Brake operation 03-31
3 3 5 PTO operation 03-33
3 3 6 Towing 03-34
3 4 Points for attention 03-35
3 4 1 Normal driving 03-35
3 4 2 Off-road driving 03-36
3 4 3 Parking 03-36
3 4 4 Points for attention when vehicle breaks down 03-36
Chapter 4 Operation – crane superstructure
4 1 Operator’s cab 04-1
4 1 1 Overview 04-1
4 1 2 Instrument console 04-2
4 1 3 Joysticks 04-10
4 1 4 Engine control pedal 04-13
4 1 5 Operator’s seat 04-13
4 2 Computer system 04-14
4 3 Starting up the crane 04-16
4 3 1 Checks before starting up 04-16
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QY30V532 4T/20Y
4 3 2 Starting and stopping the engine 04-17
4 4 Safety devices 04-18
4 4 1 Level gauge 04-18
4 4 2 Angle indicator 04-18
4 4 3 Hoisting limit switch 04-18
4 4 4 Lowering limit switch 04-20
4 4 5 Hydraulic safety devices 04-21
4 4 6 Emergency off switch 04-23
4 5 Crane operation 04-23
4 5 1 Preparations for crane operation 04-23
4 5 2 Outrigger – operation 04-24
4 5 3 Derricking 04-31
4 5 4 Telescoping 04-32
4 5 5 Lifting / lowering 04-34
4 5 6 Slewing 04-40
4 5 7 Simultaneous crane movements 04-42
4 5 8 Rope reeving 04-49
Chapter 5 Equipment
5 1 Safety technical guidelines 05-1
5 2 Jib 05-2
5 2 1 General 05-2
5 2 2 Assembly 05-2
5 2 3 Angle settings 05-5
5 2 4 Removing 05-7
5 2 5 Reeving in the auxiliary hoist rope 05-7
5 2 6 Connection of hoisting limit switch 05-7
5 3 Rooster sheave 05-8
5 3 1 Assembly 05-8
5 3 2 Removing 05-9
Chapter 6 Additional equipment
6 1 Air conditioning in driver’s cab 06-1
6 1 1 Operating methods 06-1
6 2 Air conditioning in operator’s cab 06-4
6 2 1 Air conditioning 06-4
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QY30V532 4T/20Y
Chapter 7 Maintenance and service
7 1 After-sale service and maintenance 07-1
7 2 Cleaning and service of the crane 07-1
7 3 Oil and lubrication 07-2
7 3 1 Fuel and coolant selection 07-2
7 3 2 Hydraulic oil 07-2
7 3 3 Gear oil 07-5
7 3 4 Engine oil 07-7
7 3 5 Lubricating grease 07-8
7 3 6 Lubricating points 07-8
7 4 Adjusting, cleaning and replacing parts 07-14
7 4 1 Tables for regular adjusting, cleaning and replacing parts 07-14
7 4 2 Wire rope 07-16
7 4 3 Replacing the hook 07-23
7 4 4 Replacing the oil return line filter cartridge 07-23
7 4 5 Cleaning the diesel oil filter 07-25
7 4 6 Cleaning the air filter 07-26
7 4 7 Cleaning the cooling system 07-27
7 4 8 Deaerate air from clutch brake fluid 07-28
7 4 9 Battery maintenance and service 07-28
7 4 10 Tires / wheels 07-29
Chapter 8 Crane inspections
8 1 Inspection of a new crane 08-1
8 2 Re-inspections 08-3
8 2 1 General 08-3
8 2 2 Inspection of steel bearing structures 08-4
8 3 Inspection during break-in period 08-6
8 4 Periodic crane inspections 08-7
8 4 1 Inspecting the rim 08-7
8 4 2 Inspecting the brake system 08-7
8 4 3 Inspecting the hoist and slewing mechanisms 08-9
8 4 4 Inspecting the hook 08-11
8 4 5 Inspecting the wire rope pulley 08-11
8 4 6 Inspecting the wire rope 08-11
8 4 7 Inspecting the mounting of the load bearing parts 08-12
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QY30V532 4T/20Y
8 4 8 Inspecting the oil and fuel reservoirs 08-12
8 4 9 Inspecting the hydraulic system 08-12
8 4 10 Inspecting the electrical system 08-13
8 4 11 Inspecting the safety devices 08-15
8 5 Inspection interval 08-17
8 5 1 Inspection interval – chassis 08-17
8 5 2 Inspection interval – superstructure 08-23
Chapter 9 Diagnostics
9 1 Diagnosis and troubleshooting 09-1
9 2 Chassis, troubleshooting 09-1
9 2 1 Clutch 09-2
9 2 2 Transmission 09-4
9 2 3 Propeller shaft 09-8
9 2 4 Intermediate and rear axles 09-9
9 2 5 Steering system 09-10
9 2 6 Brake system 09-14
9 2 7 Electrical system 09-15
9 2 8 PTO 09-17
9 2 9 Tires 09-18
9 3 Superstructure, troubleshooting 09-20
9 3 1 Electrical system 09-20
9 3 2 Hydraulic pump 09-22
9 3 3 Outrigger 09-23
9 3 4 Slewing mechanism 09-24
9 3 5 Derricking mechanism 09-25
9 3 6 Telescoping mechanism 09-26
9 3 7 Hoisting mechanism 09-27
Chapter 10 Transportation and storage
10 1 Transportation and points for attention 10-1
10 2 Requirements for storage and relevant notes 10-2
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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