Zoomlion Crawler Crane QUY260 Operating Manual – PDF DOWNLOAD
FILE DETAILS:
Zoomlion Crawler Crane QUY260 Operating Manual – PDF DOWNLOAD
Language : English
Pages : 433
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Zoomlion Crawler Crane QUY260 Operating Manual – PDF DOWNLOAD
Foreword:
The operating manual are intended to put you in a position to operate the crane safely and utilize
its capabilities to the fullest extend possible.
Certain terms are used in the operating manual, and in order to avoid misunderstandings while
operating, these terms should be used consistently.
Danger: Only qualified and especially trained personnel are permitted to work on the crane!
If this is not assured, the chance of causing a serious accident is greatly
increased!
All regulations and guidelines applicable to the job site, such as accident prevention regulations
and all guidelines and regulations stated in the Operating Manual must be strictly adhered to.
All accident prevention and operating guidelines and regulations, etc. assume that the crane is
strictly used for lifting and transporting of loads, which are not stuck. Any other application or use
does not constitute specified and proper use.
Any risks associated with unspecified and improper use are the sole responsibility of the crane’s
owner, operator or user.
Using this instructions in the manual:
·makes it easier to become familiar with the crane
··avoids malfunctions due to improper operation
Observing these instructions in the manual:
·increases reliability in operations
·extends the service life of the crane
·reduces repair costs and down-time
Always keep the operating manual handy in the driver’s and crane cab-it is an integral part of the
crane. Operate this crane if you are well familiarized with the capabilities and limitations of the
crane, and always follow these operating instructions.
If you have received additional information about the crane from us, e.g. in the form of technical
information letters, then this information must also be followed and kept with the operating manual.
If there is anything in the operating manual or the individual chapters that you do not understand,
please do no hesitate to ask us or our agents before you begin operation.
TABLE OF CONTENTS:
Zoomlion Crawler Crane QUY260 Operating Manual – PDF DOWNLOAD
0 Foreword 0066340-200-00Y C
1 Safety instructions 0066340-200-01Y C
2 Description of the crane 0066340-200-02Y C
2 1 Product model
2 1 1 Product name plate and its position
2 1 2 Engine type and its manufacturer
2 2 Terminology
2 2 1 Boom configuration
2 2 2 Description of component parts
2 3 Product description
2 3 1 Crawler travel gear
2 3 2 Crane superstructure
2 3 3 Overall dimensions
2 4 Technical data
2 4 1 Main technical parameter
2 4 2 Type of load hook and applicable rope reeving
2 4 3 Hoisting rope reeving and specification of wire rope
2 4 4 Lifting height
2 4 5 Lifting capacity charts
3 Safety Guidelines 0066340-200-03Y C
3 1 Operational planning
3 2 Safety—Technical Notes
3 2 1 Safety Instructions
3 2 2 Selecting an operating site
3 2 3 Slopes and trenches
3 2 4 Permissible ground pressure
3 2 5 Checking safety measures
3 2 6 Crane operation with a load
3 2 7 Electromagnetic influences
3 2 8 Safety signs
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3 2 9 Hand signals for controlling crane operations
4 Crane operation 0066340-200-04Y C
4 1 Operating and control instruments
4 1 1 Overview of crane operator’s cab
4 1 2 Left control box
4 1 3 Right control box
4 1 4 Control panel assy
4 2 Instruction for digital display system
4 2 1 Load moment limiter
4 2 2 Display of control system
4 3 Startup of crane
4 3 1 Adjustment of crane operator’s seat
4 3 2 Checks before startup
4 3 3 Turn on power supply
4 3 4 Start engine
4 4 Safety devices
4 4 1 Emergency stop button
4 4 2 Battery master switch
4 4 3 Load moment limiter
4 4 4 Boom angle indicator
4 4 5 Derrick limiter
4 4 6 Lowering limiter
4 4 7 Hoisting limiter
4 4 8 Support cylinder locking device
4 4 9 Overflow valve
4 4 10 Anemometer
4 5 Crane operation
4 5 1 Operation of traveling mechanism
4 5 2 Operation of crane winches
4 5 3 Operation of synchronizing A-frame and main boom derricking winch and
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synchronizing reeving winch and working winch
4 5 4 Operation of slewing mechanism
4 5 5 Simultaneous operation
4 5 6 Operation of movements of crane operator’s cab
4 5 7 Auxiliary remote control box
4 5 8 Undercarriage remote control box
4 5 9 Operation of A-frame erection cylinder and mounting cylinder on A-frame
4 5 10 Emergency control box
4 6 Rope reeving
4 6 1 Heavy duty boom (S)
4 6 2 Light duty boom (SL)
4 6 3 Fixed jib on heavy duty boom (SF)
4 6 4 Luffing jib on heavy duty boom (SW)
4 6 5 Main boom derricking rope guidance and reeving
4 6 6 luffing jib derricking rope guidance and reeving
5 Assembly and dismantling 0066340-200-05Y C
5 1 Safety-technical notes
5 1 1 Notes on assembly
5 1 2 Checking safety measures
5 1 3 Inspection of wire rope, load hook, rope pulley and anchoring rods
5 1 4 Connecting or disconnecting the hydraulic lines with quick-release couplings
5 1 5 Setting-up and taking-down
5 2 A-frame
5 2 1 Connecting the hydraulic lines to mounting cylinder on A-frame
5 2 2 Operation of A-frame
5 3 Attaching the crawler carriers
5 3 1 Unloading of basic machine
5 3 2 Attaching the first crawler carrier
5 3 3 Attaching the second crawler carrier
5 3 4 Connecting the hydraulic lines to the crawler carrier
5 4 Attaching the central counterweight
5 5 Assembling the rear counterweight
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5 6 Available boom configurations for crawler crane QUY260
5 7 Boom configuration
5 7 1 Heavy duty boom (S)
5 7 2 Light duty boom (SL)
5 7 3 Fixed jib on heavy duty boom (SF)
5 7 4 Heavy fixed jib on heavy duty boom (SFV)
5 7 5 Luffing jib on heavy duty boom (SW)
5 8 Assembly and dismantling of heavy duty boom (S)
5 8 1 Preparations for assembly
5 8 2 Assembling main boom
5 8 3 Connect electrics to main boom
5 8 4 Erecting main boom
5 8 5 Lowering and disassembling the main boom
5 9 Assembly and dismantling of main boom with luffing jib (SW)
5 9 1 Preparations for assembling luffing jib
5 9 2 Assembling main boom with luffing jib
5 9 3 Connect electrics to luffing jib
5 9 4 Erection and set-down of main boom with luffing jib
5 10 Assembly and dismantling of light duty boom (SL)
5 11 Assembly and dismantling of main boom with fixed jib (SF)
5 11 1 Preparations
5 11 2 Assembling main boom with fixed jib
5 11 3 Connect electrics to fixed jib
5 11 4 Erecting and lowering main boom with fixed jib
5 12 Assembly and dismantling of main boom with heavy fixed jib (SFV)
5 13 Assembly and dismantling of tip boom
5 14 Transport dimensions and weights of main components
5 15 Requirement for crane transport
6 Maintenance 0066340-200-06Y C
6 1 General
6 1 1 Crane maintenance
6 1 2 Requirements for crane inspection
6 1 3 Attached tools for maintenance
6 2 Superstructure maintenance and inspection plan
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6 2 1 Maintain and inspect superstructure every day or every 5 hours
6 2 2 Maintain and inspect superstructure every month or every 100 hours
6 2 3 Maintain and inspect superstructure every 3 months or every 250 hours
6 2 4 Maintain and inspect superstructure every 6 months or every 600 hours
6 3 Undercarriage maintenance and inspection plan
6 3 1 Maintain and inspect undercarriage every day or every 5 hours
6 3 2 Maintain and inspect undercarriage every month or every 100 hours
6 3 3 Maintain and inspect undercarriage every 3 months or every 250 hours
6 3 4 Maintain and inspect undercarriage every 6 months or every 600 hours
6 4 Boom frame maintenance and inspection plan
6 5 Maintenance and inspection for engine
6 6 Instructions for lubrication and oil change
6 6 1 Hydraulic oil
6 6 2 Gear oil
6 6 3 Lubricating grease
6 6 4 Engine oil
6 6 5 Fuel
6 6 6 Coolant
6 6 7 Lubrication and maintenance of crane in irregular conditions
7 Crane inspections 0066340-200-07Y C
7 1 General
7 2 Inspection of steel bearing structures
7 3 Inspection of hosting and luffing winches
7 3 1 Inspections
7 3 2 Requirements for monitoring the winches
7 4 Inspection of load hook
7 5 Inspection of rope pulleys
7 6 Inspection and maintenance of anchoring rods
7 7 Inspection and maintenance of wire rope
7 7 1 Handling and transport of wire rope
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7 7 2 Inspection of wire rope
7 7 3 Discard of wire rope
7 7 4 Maintenance and care of wire rope
7 8 Inspection of oil and fuel tanks
7 9 Inspection of load bearing components
7 10 Inspection of engine
8 Additional equipment 0066340-200-08Y C
8 1 Air conditioning
8 1 1 Control panel for air conditioning
8 1 2 Methods for operating air conditioning
8 1 3 Maintenance of air conditioning system
8 2 Media Player
9、Crane inspection log
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