ZF TRANSMISSION 16 S 2220 TO Parts Manual – PDF DOWNLOAD

001 Use case
002 Customer IVECO MAGIRUS AG
003 City Ulm
004 DUNS 31-561-9072
005 Vehicle / Apparatus
006 Sales Name STRALIS AS/S.AD/AT
007 Manufacturer IVECO MAGIRUS AG
008 Engineering Name
009 Product Use TRUCK
010 Vehicle/Hardware Type ROAD TRACTOR
011 SOP
012 Engine
013 Sales Designation
014 Manufacturer IVECO FIAT SPA
015 Eng.Displ.
016 Cylinder
017 Nom. power 331 kW
018 RPM at nom. power 2100 1/min
019 Nom. torque 2100 Nm
020 RPM at nom. torque 1050 1/min
021 Classification use case
026 DYNAMIC TYRE RADIUS 447 mm
027 REAR AXLE RATIO 2.93
031 PERMISS.GROSS VEHICLE WEIGHT 26 t
032 PERMISS.GROSS COMBIN.WEIGHT 60 t
033 Use case
034 Customer IVECO MAGIRUS AG
035 City Ulm
036 DUNS 31-561-9072
037 Vehicle / Apparatus
038 Sales Name TRAKKER
039 Manufacturer IVECO MAGIRUS AG
040 Engineering Name
041 Product Use TRUCK
042 Vehicle/Hardware Type ROAD TRACTOR
043 SOP
044 Engine
045 Sales Designation
046 Manufacturer IVECO FIAT SPA
047 Eng.Displ.
048 Cylinder
049 Nom. power 331 kW
050 RPM at nom. power 1900 1/min
051 Nom. torque 2200 Nm
052 RPM at nom. torque 1000 1/min
053 Classification use case
058 DYNAMIC TYRE RADIUS 490 mm
059 REAR AXLE RATIO 3.79
063 PERMISS.GROSS VEHICLE WEIGHT 38 t
065 Product description
066 INSTALLATION POS TRANSMISSION HORIZONTAL LEFT
067 TRANSMISSION ATTACHMENT FLANGE-MOUNTED
073 NUMBER OF GEARS 16
074 RATIO, BOTTOM GEAR 13.8
075 RATIO, TOP GEAR .84
076 SET OF RATIOS SG
077 NOTE ON TYPE OF GEAR SHIFT SYS TURNING SHAFT
078 POSITION, GEAR SHIFT SYSTEM HORIZONTAL LEFT
079 DESIGN, SHIFT PATTERN H-H
080 VERSION SHIFT SUPPORT SERVO
081 VERSION ACTUATION SHIFT SYSTEM MECHANICAL
082 DESIGN, SHIFT SYSTEM MECHANICAL
083 DESIGN PSE PSE1
084 DESIGN PSE WITH VALVE SAV6
Tecnical Cover Material number: 1367.002.030 16 S 2220 TO /

086 MAIN CUTOFF VALVE WITH
087 NO. TAPPETS MAIN CUTOFF VALVE 2
088 POS. AIR CON MAIN CUTOFF VALVE G
089 DESIGN 1TH GEAR/REVERSE GEAR FORK
090 DESIGN AIR SHUT-OFF ELEK SAV 6
091 DIA.THROTTLE VALVE AIR SUPPLY 1.3 mm
092 SELECTION PATTERN VARIANT GEAR SHIFT PATTERN 1
093 VERSION OF SYNCHRONIZER 1 1+2 GEAR BK-SYNCHR.MOLYBDAEN
094 VERSION OF SYNCHRONIZER 2 3+4 GEAR BK-SYNCHR.MOLYBDAEN
095 REFERENCE LENGTH INPUT SHAFT 117 mm
096 STANDARD TYPE INPUT SHAFT SAE
097 NUMBER OF WEDGES INPUT SHAFT 10
098 VERSION OF INPUT SHAFT FORM C
099 NOMINAL DIAMETER INPUT SHAFT 2 in
100 DIAMETER, JOURNAL, INPUT SHAFT 25 mm
101 TYPE FIT SPIGOTS INPUT SHAFT F7
102 VER. BEAR. SPIGOTS INPUT SHAFT TAPER ROLLER
105 DESIGN,CONN., CLUTCH HOUSING SAE 1
106 CENTR.DIA,HSG/ENGINE CONNECT. 511.175 mm
107 NUMBER OF BORES,ENGINE CONN. 12
108 BORE DIA, ENGINE CONNECTION 11 mm
109 DESIGN, RELEASE SHAFT
110 WIDTH ACROSS FLATS,RELEAS.FORK 116 mm
113 REF.LENGTH,RELEASE BEAR.FLAN -24.2 mm
114 DIAMETER, RELEASE FLANGE 62.62 mm
115 DESIGN RELEASE CYLINDER WITHOUT GROOVE
116 OUTER DIA. OUTPUT FLANGE RA 180 mm
117 NO.OF BORES OUTPUT FLANGE HA1 4
119 BORE DIA. OUTPUT FLANGE RA 15 mm
123 CORROS.PROTECTION, OUTP.FLANGE COATED
124 DIMENSION SHIFT TURRET DIST. 300 mm
125 MEAS. LOC. SHIFT TURRET DIST. SHIFT LEVER-LOCATION
126 SELECTOR LEVER
127 RADIUS SELECTOR LEVER mm
130 LENGTH OFFSET SELECTOR LEVER mm
131 G.SHIFT LEVER n
132 RADIUS 1 SHIFT LEVER mm
135 SHIFT LEVER CONNECTION KNURLING
142 SPRING ARRANGEMENT Q1
143 SPRING FORCE DETENT PLUNGER RG 90 N
146 SELECTOR SPRING FORCE, OUTSIDE 50 N
148 HUMP SPRING FORCE, OUTSIDE 150.000 N
153 ALLOCATION DETENT LEVER VER. A
154 SWITCH, REVERSE GEAR y
155 DESIGN, RG (REV.GEAR) SWITCH CLOSING
156 DESIGN, CONNECTION, RG SWITCH DIN BAYONET
157 CODE SWITCH RG A1
158 PROT. CAP SWITCH, REVERSE GEAR y
159 SWITCH, NEUTRAL GEAR y
160 DESIGN,NG(NEUTRAL GEAR)SWITCH OPENING SWITCH
161 DESIGN, CONNECTION, NG SWITCH DIN BAYONET
162 CODE SWITCH NG A1
163 PROT.CAP SWITCH, NEUTRAL GEAR y
164 PRESSURE SWITCH n
168 PROTECTING CAP PRESS.SWITCH
169 RG-GATE-IDENTIFICATION SWITCH n
174 SWITCH RG-ENGAGED n
179 SWITCH GP y
180 DESIGN, GP SWITCH CLOSING
181 DESIGN, CONNECTION, GP SWITCH DIN BAYONET
182 CODE SWITCH GP A1
183 PROTECTING CAP GP SWITCH y
189 SWITCH GV n
194 SWITCH HG n
199 SWITCH 1 GEAR n
204 ATTACHM.POS.HEAT EXCHANGER IN FRONT RIGHT
205 DES.CONN.HEAT EXCHANGER PREPARED
206 VER. TRANSMISSION VENTILATION PLUG CONNECTION 90 DEGREE
207 LENGTH, VENT TUBE mm
208 POS.TRANSMISSION VENTILATION IN FRONT
213 PULSE SENSOR TRANSMISSION PREPARED
214 PULSE RATE PULSE SENS GEARBOX 6 IMP/U
215 PROT.CAP PULSE SENSOR GEARBOX
223 OIL CAPACITY, GEARBOX 15.5 dm3
224 OIL FILL VARIANT EX WORKS
225 OIL GRADE PERMISSIBLE ACC. TO TE-ML01
226 OIL CLASS FIRST FILLING E
227 CODING OUTER CONSERVATION KA1
229 CODING INNER CONSERVATION KI1
230 CONSERVATION SPECIFICATION ZFN 916
231 COLOR BLACK-GREY
232 COLOUR CLASSIFICATION ACC. TO RAL 7021
233 PAINTING, ZF STANDARD 915 W
282 Documents ——————– ——————–
283 16-SPEED GEARBOX Drawing 1367.601.002
284 TURN.SHAFT CONT Drawing 1316.173.010
285 Alias ID ——————– ——————–
286 IVECO MAGIRUS AG 41289479
161.01.07-1 110 1356.101.003 GEARBOX HOUSING 1
161.01.81-1 180 1325.101.810 CLUTCH HOUSING 1
161.02.05-1 10 1367.102.006 INPUT SHAFT 1
161.02.80-1 240 1325.102.802 CONNPLATE 1
161.02.01-1 910 1325.102.016 CONNPLATE 1
161.03.02-1 20 1356.103.002 LAYSHAFT 1
161.04.05-1 30 1367.104.004 MAIN SHAFT 1
161.05.01-1 130 1325.105.001 RETURN 1
161.06.04-1 40 1356.106.001 GEARSHIFT SYST 1
161.06.02-1 44 1325.106.803 GEARSHIFT SYST 1
068.07.81-1 460 1316.108.817 GEAR SHIFT HOUSING 1
068.07.36-1 910 1316.108.072 GEAR SHIFT HOUSING 1
068.07.25-1 914 1316.108.459 GEAR SHIFT SHAFT 1
068.07.55-1 924 1316.108.019 DETENT 1
068.07.57-1 930 1316.108.811 COVER 1
062.08.30-1 954 1316.171.403 END COVER 1
068.08.18-1 960 1316.171.436 PNEUMSERVOUNIT 1
068.09.01-1 934 1316.109.022 CONNECTING PARTS 1
068.09.12-1 940 1316.109.455 CONNECTING PARTS 1
161.10.04-1 200 1356.110.002 OIL SUPLY 1
161.10.01-1 920 1325.110.005 PUMP 1
068.12.08-1 918 1316.149.422 SET OF SPRINGS 1
161.28.02-1 370 1367.128.803 PLANETARY RANGE 1
161.40.01-1 50 1356.112.001 GV-SHIFT SYSTEM 1
161.40.80-1 340 1325.112.806 GV-SHIFT SYSTEM 1
161.43.03-1 40 1325.131.012 GP HOUSING 1
161.43.40-1 50 1325.131.400 CLOSING COMPONENTS 1
161.44.01-1 10 1354.132.002 PLANETARY DRIVE 1
161.44.40-1 60 1325.132.405 OUTPUT FLANGE 1
161.45.01-1 20 1325.133.004 SYNCHRONIZER 1
161.46.01-1 30 1325.134.006 GP SHIFT SYSTEM 1
161.46.40-1 400 1325.134.404 SWITCH 1
161.57.04-1 510 1325.145.004 RANGE SELECTION 1
161.70.06-1 480 1356.170.009 SHUT-OFF VALVE 1
161.90.08 320 1325.147.009 SCREW PLUG 1
161.93.25-1 260 1325.168.005 CLUTCH RELEASE DEVICE 1