ZF Hyster WG161 Transmission Repair Manual – PDF DOWNLOAD

Description

ZF Hyster WG161 Transmission Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Hyster WG161 Transmission Repair Manual – PDF DOWNLOAD

Language : English
Pages : 120
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF Hyster WG161 Transmission Repair Manual – PDF DOWNLOAD

Series Code / Model Designation Reference Table 1
Special Tools List 2
Transmission Repair 3
Remove 3
Disassemble 7
Transmission Housing, Disassemble 8
Oil Pump, Disassemble 15
Forward Clutch, Disassemble 21
Reverse Clutch, Disassemble 26
First Speed Clutch, Disassemble 32
Second Speed Clutch, Disassemble 37
Third Speed Clutch, Disassemble 42
Input Shaft, Disassemble 46
Clean and Inspect 46
Housings 47
Oil Seals and Gaskets 47
Bearings 47
Gears and Shafts 47
Assemble 48
Input Shaft, Assemble 48
Third Speed Clutch, Assemble 48
Second Speed Clutch, Assemble 55
First Speed Clutch, Assemble 62
Reverse Clutch, Assemble 70
Forward Clutch, Assemble 77
Oil Pump, Assemble 85
Transmission Housing, Assemble 86
Transmission Oil Filter Assembly Replacement 95
Remove 95
Clean 96
Inspect 96
Install 96
Install 97
Control Valve Replacement 102
Remove 102
Install 103
Control Valve Repair 104
Disassemble 104
Clean 108
Inspect 108
Assemble 109

DESCRIPTION:

ZF Hyster WG161 Transmission Repair Manual – PDF DOWNLOAD

SAFETY PRECAUTIONS:
MAINTENANCE AND REPAIR:
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions
contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed
the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

S.V 2/04/2025