ZF ERGOPOWER 4/6 WG-110 REPAIR INSTRUCTION MANUAL PDF

Description

ZF ERGOPOWER 4/6 WG-110 REPAIR INSTRUCTION MANUAL – PDF DOWNLOAD

FILE DETAILS:

ZF ERGOPOWER 4/6 WG-110 REPAIR INSTRUCTION MANUAL – PDF DOWNLOAD

Language : English
Pages : 89
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF ERGOPOWER 4/6 WG-110 REPAIR INSTRUCTION MANUAL – PDF DOWNLOAD

ZF – ERGOPOWER 4/6 WG-110 1
Preface 2
General Information 3
Denomination of Standard Dimensions 5
Conversion Table 6
Torque Limits according ZF-Standard 148 7
Technical Data 4 WG 110 13
Technical Data 6 WG 110 15
Repair Instruction 1-2 0
1 Filter change 68
1 1 Tools and Torque limits 67
2 Inductive sensors 70
2 1 Torque limits 69
3 Bypass- and relief valve 72
3 1 Tools and Torque limits 71
3 1 1 Tools channel plate 71
3 1 2 Tools Relief valve 73
4 Shift unit 80
4 1 Tools and Torque limits 79
5 Output shaft seals 85
5 1 Tools and Torque limits 83
5 1 1 Tools Output 83
5 1 2 Tools Brake 84
6 Temp sensor 71
Tables 4 WG 110 20
Layout 4 WG-110 20
Installation view – direct installation – Front view – 21
Installation view – direct mounting – Side view 22
Installation view direct installation rear view – Standard version – 23
Installation view – direct installation rear view -with drum brake 24
Installation view – direct installation rear view – with disc brake 25
Installation view – separate mounting – Front view – 26
Installation view – separate mounting – Side view – 27
Installation view – direct installation rear view – Standard version – 28
Schedule of measuring points and connections with ZF fine filter direct installed at the transmission 29
Oil chrucit diagram with ZF fine filter direct installed at the transmission – Forward 1st speed – 31
Schedule of measuring points and connections with externally installed ZF-fine filter 33
Oil circuit diagram with externally installed ZF-fine filter – Forward 1st speed – 35
Electro-hydraulic control with proportional valves 37
Power flow 39
Fully automatic control EST-37 Circuit diagram – 6029 717 040 – 40
Controller DW-3 42
Controller ERGO II 43
Type plate 44
Tables 6 WG 110 45
Layout 6 WG-110 45
Installation view separate mounting – Front view 46
Installation view direct installation – Front view 47
Installation view direct mounting – Side view 48
Installation view separate mounting – Side view 49
Installation view direct installation rear view – Standard version 50
Installation view direct installation rear view with drum brake 51
Schedule of measuring points and connections with ZF fine filter direct installed at the transmission 52
Oil circuit diagram with ZF fine filter direct installed at the transmission – Forward 1st speed 54
Schedule of measuring points and connections with externally installed ZF fine filter 56
Oil circuit diagram with externally installed ZF fine filter – Forward 1st speed 58
Electro hydraulic control with proportional valves 60
Power flow 62
Fully automatic control unit EST-37 circuit diagram – Standard (6029 717 039) 63
Controller DW-3 65
Controller VTS-3 66

DESCRIPTION:

ZF ERGOPOWER 4/6 WG-110 REPAIR INSTRUCTION MANUAL – PDF DOWNLOAD

PREFACE:

This documentation has been developed for skilled staff trained by the ZF Passau for the repair and
maintenance works on ZF-units.

• Documented is a ZF-serial product representing the design state at the time of the edition.
• However, due to further technical developments of the product, the repair of the unit at your disposal could
  require different steps as well as different adjustments and testing specifications.
• Therefore, we recommend to commit your ZF-product to foremen and technicians whose practical and
  theoretical training is permanently updated in our after-sales service school.

The service stations established world-wide by the Zahnradfabrik Friedrichshafen are offering to you:
1. Continuously trained staff
2. Prescribed facilities, e.g. special tools
3. Genuine ZF-spare parts meeting the latest state of development

S.V 2/04/2025