Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 212
Downloadable : Yes
File Type : PDF
Size: 16.3 MB
DESCRIPTION:
Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General safety regulations
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Fire prevention principles 15
Preventive daily maintenance 16
Driver’s seat 17
Front passenger´s seat notification 17
Protection of cab against aerosols 17
The level of external noise of tractor 18
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Aggregation tractor – machine/trailer 18
Tractors equipped with front end loader 19
Principles for operating tractors equipped with front end loader 20
Zetor tractors used for work in the woods 21
Safety labels 21
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Liquid brakes 24
Trailer brakes 24
Hydrostatic steering 24
Air cleaner 24
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 25
After work with front implements and in case of cooler clogging 25
Tyres and wheels 26
Short functional test 26
Acquaintance with tractor 27
Safety cab 27
Opening doors from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Sun screen 28
Shelf 29
Tools box 29
Right rear panel 29
Internal lighting 29
Rear view mirrors 30
Aggregation opening 30
Passenger´s seat 30
Driver’s seat Mars Svratka 31
Driver’s seat Sears 32
Driver´s seat 32
Tilt steering wheel 33
Tilting and protrusion of steering wheel 33
Heating control panel, * air-condition 34
Heating valve control (A) 34
Switch air-condition (C) 34
Air circulation in cabin control (D) 35
Proper function of the heating and air-condition system 35
Fast heating of the cabin area 35
Fast cooling of the space of the cabin 35
Operation of heating or air-condition with tractor´s work 36
Immediately after cooling the cabin 36
CONTENTS
3
Air-condition and heating registers (A) 36
Front windshield (B) defrosting 37
*Air filter with active carbon 37
Control panel on right cab pillar 38
Wiper and washer of the front window 38
Front wiper speed switch 38
Rear window wiper 39
Washer nozzle 39
Windshield washer tank 39
Panel of the instrument panel 40
Lights switch 41
Switch of warning lights 41
Lights switch between the grill and the cabin 41
Direction lights, lower beam head lights, head lights and horn switches 41
Front wheel drive switch 42
Push button of rear, front differential locks 42
Switch box 42
Switch box key in the position (0) 43
Switch box key in the position (I) 43
Switch box key in the position (II) 43
Manual throttle 43
Pedals and levers 44
Reversing lever 44
Gear shifting lever 44
Gear shifting scheme 44
Road and reduced speeds shifting lever 45
PTO selection control lever 45
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft 45
Lever of hand brake and hitch for single-axle trailer 45
Battery disconnector 46
Fuel tank 46
Fuel tank drain plug 46
Urea tank 47
Instrument panel 49
Instrument panel – signal lamps 49
Instrument panel – instruments 50
Instrument panel – buttons 50
Display description 51
Change of the look of display 51
Change in the display contrast 51
Display – change of display 51
The average speed and the fuel consumption of the tractor 55
Display – resetting data 55
Display – manual brake 56
Display – indicator of service inspection intervals 56
Exceeding the service interval 56
Zeroing (reset) of the indicator of service inspection intervals 57
Error signalling 57
Display – error messages 58
Description of the display of error messages 58
Symbols of tractor nodes 59
Display – service menu 59
Service menu 59
Display – history of defects 60
Display – setting language mutation 60
Display – setting and calibration 60
Travel speed calibration 61
Setting of the display of the rear PTO shaft speed 62
Setting of time 63
System of treatment of exhaust gases – setting 64
Instrument panel – warning 65
Replenish fuel 65
Add urea 65
CONTENTS
4
High temperature of the cooling liquid 66
High oil temperature in the gearbox 66
Full pushing filter of the gearbox distributor 67
Full pushing filter of the hydraulics 67
System of additional treatment of exhaust gases 69
Conditions for DPF operation 70
Error signalling of DPF system 71
Conditions for SCR system operation 71
Urea (Aqueous Urea Solution AUS 32, DEF) 72
Principles for safe handling of urea (AUS 32, DEF) 72
Error signalling of SCR system 73
Indication of amount of urea in the tank 73
Indication of DPF and SCR errors on the display of the instrument panel 74
Reduction of the engine power and engine revolutions 75
Signalling of whether DPF is full 76
Long-term shutdown of tractor 76
Repairs and maintenance of the system of additional treatment of exhaust gases 76
System of treatment of exhaust gases – setting 77
Automatic regeneration of the diesel particulate filter – EAT REGENERATION AUTO 77
Inhibition of regeneration of the diesel particulate filter – EAT REGENERATION INHIBIT 78
Operation 79
Before you start the engine 79
Non-permitted starting 79
*Coolant heater 79
Starting the engine while using coolant heater 80
Starting the engine 80
If engine does not start 81
Ignition system failure signalization 81
Immediately after start 81
Engine heating 82
Error signalling 82
Indication of the limitation of the engine power and engine revolutions 82
Diesel particle filter 83
Filter of solid particles – indication of operation and failures of the system 83
Diesel particle filter regeneration 84
Gear shifting 85
Reversing lever 85
Reversing lever position signalization 85
Driver´s seat – safety switch 86
Shifting road and reduced speeds 86
Gear shifting from lower to higher gears 86
Gear shifting from higher to lower gears 86
The principles of appropriate use of tractors 87
The description of the system of travel clutches 87
The way of controlling the travel clutch by 87
The differences in ways of controlling the travel clutch by 87
Interrupted sound signal 88
Dead start of the tractor 88
Dead start of tractor in regular operation – automatic dead start function 88
Dead start of tractor in regular operation – clutch pedal 88
Dead start – using the clutch pedal 89
Change the direction of drive 89
Change the direction of drive by means of reversing lever 89
Change the direction of drive – using the clutch pedal 90
Gear shifting 90
Gear shifting – Using the clutch pedal 90
Gear shifting – using the clutch control button on the head of gear shifting lever 90
Blocking the automatic dead start function 90
Three-gear torque multiplier 90
Indication of the multiplier function 91
Increasing, decreasing the travel speed by two gears 91
Multiplier preselection switch 91
Automatic multiplier shifting 92
CONTENTS
5
Travelling up the slope 93
Travelling down the slope 93
Differential lock 93
Control of front driving axle 94
Driving with engaged front driving axle 94
Foot brakes 94
Air brakes of trailers and semi-trailers 95
Warning indication of air pressure drop 95
One-hose and two-hose brakes 95
One-hose brakes 95
Two-hose brakes 96
Hydraulic brakes of trailers 96
Connecting and disconnecting quick couplings of trailer hydraulic brakes 96
Stopping the engine 97
Leaving the tractor 97
Warning signalization of hydrostatic steering failure 97
Important warnings 98
Running-in the tractor 99
General principles of new tractor run-in in first 100 hours of operation 99
In first 10 hours of operation 99
From 100 hours of operation 99
Transport use 101
Front hook 101
Multistage adjustable suspension 101
Height adjustment and disassembly of the CBM stage hitch 101
Automatic mouth of the CBM stage hitch 102
Modular system of hitches for trailers and semi-trailers 102
Swinging draw-bar console module 102
Swinging draw-bar console with a fixed pin module 102
Console with a ø 80 ball module 103
Towing bar 103
Hitch for a single-axle CBM semi-trailer 103
Coupling of a single-axle trailer 103
Uncoupling of a single-axle trailer 104
Hook of the mounting for a single-axle trailer 104
Coupling with a trailer or semi-trailer 104
Maximum permissible vertical static load of hitches for trailers and semi-trailers 105
P T O drive of agricultural machines 107
Work with PTO shaft 107
Front and rear PTO shaft control 107
Display of revolutions of the PTO shaft 108
Replaceable end points of rear PTO shaft 109
Facilitating connection of joint shaft of an aggregated machine to the tractor 109
Switching on the rear PTO shaft – independent revolutions 110
Switching on the rear PTO shaft – dependent revolutions 110
Front PTO shaft 111
Maximum transferred output 111
Drive of machines with greater inertia masses 111
Hydraulic system 113
Hydraulic system 113
Hydraulics control panel 113
Amount of oil taken from outer hydraulic drives 114
Connecting and disconnecting quick-couplers 114
Quick-couplings with drip collection 114
Connecting machines and tools to External hydraulic circuit 115
Front outlets of the external hydraulic circuit 115
Control of the external hydraulic circuit front outlets 116
Mechanical hydraulics 117
Ways to regulate inner hydraulic circuit 117
Controlling the inner hydraulic circuit 117
Free (floating) position 118
Adjustable stop 118
Three-point hitch lowering speed control 118
CONTENTS
6
Hydraulic system sensitivity control 118
Position regulation of the lifting of the rear three-point hitch 119
Power regulation of the lifting of the rear three-point hitch 120
Mixed regulation of lifting the rear three-point hitch 120
Exterior rear hydraulic arms controls 121
Outer hydraulic circuit 121
Outer hydraulic circuit controls 122
Locking control levers 122
Different functions of outer hydraulic circuit control levers 123
Electro-hydraulic system 125
Control element functions 125
Equipment ‘OFF’ 125
Blocking cancellation 126
Quick sinking 126
Transport of implements 127
Stop position 127
Vibration compensator (damper) 127
Limitation of the upper position of the three-point hitch 128
Lowering speed 128
Free position 128
Setting the control of three-point hitch 128
Manual setting of control of three-point hitch 129
Automatic control of three-point hitch 129
Using the rear control 130
External control buttons of the electro-hydraulic system 130
Indication of EHR-B errors 131
Description of minor errors of the EHR-B electro-hydraulic system 132
Outer hydraulic circuit 133
Outer hydraulic circuit controls 133
Locking control levers 133
Different functions of outer hydraulic circuit control levers 134
Hitches 137
Rear three-point hitch 137
Safety principles of working with the three-point hitch 137
Height adjustment of the lifting draw-bars 138
Fixed and free position of the lower hydraulic draw-bars 138
Limiting draw-bars 138
Upper pull rod 139
Selection of holes in the bracket 139
*Lower draw bar with slipping out end pieces 140
*Lower draw bar with CBM hooks 140
Securing lower draw bars with CBM hooks 140
*Front three-point hitch 140
Controlling front three-point hitch 141
Adjusting the lowering rate of the front three-point hitch 141
Hydraulic lock of the front three-point hitch 141
Working and transport position of the front three-point hitch 142
Driving with agricultural machines attached to the front three-point hitch 142
Wheel tread change 143
Change of front wheels track with front drive axle 143
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 143
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 143
Front wheels track of front drive axle in tractors equipped with non-removable discs 144
Front wheels toe-in 144
Adjustment of toe-in of the wheels of the front driving axle 145
Setting wheel stops with front drive axle 145
Front drive axle fenders 146
Rear wheels wheel track 146
Gauges of the tractor rear wheels equipped with screwed footer discs 146
Rear wheel track change 147
The gauges of the tractor rear wheels equipped with solid discs 147
Additional weights 149
Weights in front of the bonnet mask 149
CONTENTS
7
Weights of the front three-point hitch 149
Weights of rear wheels 149
Valve for filling tyre tubes with liquid 149
Chocking of front wheels 150
Procedure of filling the tyres with liquid 150
Procedure of draining liquid from the tyres 151
Antifreeze solution for tyre filling 151
Electric installation 153
Basic service information 153
Accumulator battery 153
Battery disconnector 154
Accumulator battery maintenance 154
Alternator 155
Alternator maintenance 155
Electric installation overload 155
Fuse panel 156
Checking the adjustment of the front grill headlights 158
Adjusting the front grill headlights 158
Checking the adjustment of the cab roof headlights 159
List of lamps 159
Tractor maintenance 161
Service inspections 161
Steps performed daily before the start of work 161
Steps performed every 50 hours of work 161
Steps performed every 100 hours of work 161
Steps performed every 500 hours of work 161
Steps performed outside the interval of 500 hours of work 162
Monthly performed actions 162
Filling and filter replacement 163
Fuels, coolants and lubricants used – amounts 164
ZETOR service fillings 164
Motor oils 164
Oil in the gearbox and final drivehousing 164
Oil in the rear axle gantries 164
Oil for the front driving axle 164
Oil for the hydrostatic steering of the tractors 164
Specification of oils for Zetor engines equipped by diesel particle filter 164
Specification of the oil for the gearbox housing and the final drive housing 164
Specification of the oil for the portals 165
Specification of oil for the front driving axle 165
Specification of oil for the tractor hydrostatic control system 165
Other recommended service fillings tested on Zetor tractors 165
Oils for Zetor engines which are equipped with diesel particle filter 165
Oil in the gearbox and final drivehousing 165
Oil in the rear axle gantries 166
Oil for the front driving axle 166
Oil for the hydrostatic steering of the tractors 167
Front PTO oil 167
Plastic lubricant for the tractor 167
Hydraulic brake liquid for the tractors 168
Liquid for the cooling system of the tractors 168
Fuel for Zetor engines which are equipped with diesel paricle filter 168
Urea (urea solution AUS 32) 168
Tractor greasing plan 169
Safety instructions for lubrication of the tractor 169
Solid front drive axle 169
Hitch for a single-axle semi-trailer 169
Front three-point hitch 169
Three-point hitch 170
Hitch mouth for a trailer 170
Upper linkage bracket 170
Technical maintenance of the tractors after a general overhaul of the main groups 170
Maintenance instructions 171
Front bonnet opening 171
Checking oil levels in engine 171
Draining oil from engine 171
Replacing full-continuous motor oil filter 172
Pouring oil to engine 172
Fuel filter element replacement 172
Fuel system venting 173
Replacement of carter exhaust oil separator filter element 173
Maintenance instruction of dry air filter 173
Main air filter element regeneration 174
Replacing dry filter locking element 174
Back assembly of air filter elements 174
Checking amount of oil in hydrostatic steering tank 174
Replacing oil and hydrostatic steering filter element 175
Venting hydraulic circuit of hydrostatic steering 176
Replacing the hoses of hydrostatic steering 176
Replacing coolant 177
Check and replacement of oil in gearbox, axle drive and rear axle portals 177
Drainage and inspection holes 178
Changing suction filter 178
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 179
Gearbox distributor – replacement of oil cleaner cartridge 179
Front PTO 179
Filling, controlling and draining hole of oil of front drive axle 180
Filling, controlling and draining hole of oil of front wheels reducers 180
Brake fluid replacement 180
Cleaning the heating filters 181
Air filter with active carbon 181
Carbon filter installation instructions 181
Air-conditioning maintenance 182
Draining condensate from the air reservoir 182
Checking the air systems for leaks 182
Working pressure of air brakes 183
Maintenance and treatment of tyres 183
Storing the tractor 183
Diesel particle filter maintenance 183
Adjustment 185
Cogged belt tension 185
Bleeding of tractor brake system 185
1 Bleeding of pressure air brake system for trailers 186
2 Bleeding of rear wheel brakes 186
3 Bleeding of the brake system of front driving axle 187
4 Bleeding the hydraulic brakes of a trailer 187
Check and adjustment of service and parking brakes 188
Service brake adjustment 189
Parking brake adjustment 189
Adjustment of free travel of brake pedals 190
Adjustment of hitch for single-axle trailers 190
Adjustment of bowden cable 190
Main technical parameters 191
Main tractor’s parameters (mm) 191
Technical data of engines 192
Permitted maximum load of front axle (kg) 193
Permitted maximum load of rear axle (kg) 193
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 193
Manoeuvrability condition 193
Front tires steerability 194
Change of the load-bearing capacity of the front tyres (%) 194
Bearing capacity of rear tires 195
Change of the load capacity of the rear tyres (%) 197
Permitted combinations of wheels for tractors 197
Performance on rear PTO shaft 197
Lifting force of the three-point hitch 197
Tensile force 198
Forward travelling speed of the tractor – 40 km/h 198
Backward travelling speed of the tractor – 40 km/h 199
Rear independent PTO shaft rotation 199
Speed of the Zuidberg front PTO 200
Clearance-circle and turning circle diameter 200
Calculation of tractor load limit 201
Index 205
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