Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Zetor Tractor Proxima HS 100 Proxima HS 110 Proxima HS 120 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Risk of the tractor overturning 15
Transportation of persons, operation 15
Fire prevention principles 16
Preventive daily maintenance 17
Driver’s seat 18
Front passenger´s seat notification 18
Protection of cab against aerosols 19
Level of external and internal noise 19
The level of vibrations on driver´s seat 19
Aggregation tractor – machine/trailer 20
Tractors equipped with front end loader 20
Principles for operating tractors equipped with front end loader 21
Zetor tractors used for work in the woods 22
Safety labels 22
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 24
Windshield washer tank 24
Washer nozzle 24
Trailer brakes 24
Hydrostatic steering 25
Air cleaner 25
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 26
After work with front implements and in case of cooler clogging 26
Tyres and wheels 26
Short functional test 26
Acquaintance with tractor 27
Safety cab 27
Opening doors from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Sun screen 28
Shelf 29
Tools box 29
Right rear panel 29
Internal lighting 30
Rear view mirrors 30
Aggregation opening 30
Passenger´s seat 31
Driver’s seat Sears 31
Tilt steering wheel 32
Tilting and protrusion of steering wheel 32
Heating control panel, * air-condition 33
Heating valve control (A) 33
Switch air-condition (C) 33
Air circulation in cabin control (D) 34
Proper function of the heating and air-condition system 34
Fast heating of the cabin area 34
Fast cooling of the space of the cabin 34
Operation of heating or air-condition with tractor´s work 35
Immediately after cooling the cabin 35
CONTENTS
3
Air-condition and heating registers (A) 35
Front windshield (B) defrosting 36
*Air filter with active carbon 36
Control panel on right cab pillar 37
Wiper and washer of the front window 38
Front wiper speed switch 38
Rear window wiper 38
Panel of the instrument panel 39
Lights switch 40
Switch of warning lights 40
Lights switch between the grill and the cabin 40
Direction lights, lower beam head lights, head lights and horn switches 40
Switch box 41
Switch box key in the position (0) 41
Switch box key in the position (I) 41
Switch box key in the position (II) 41
Manual throttle 42
Pedals and levers 42
Reversing lever 43
Gear shifting lever 43
Gear shifting scheme 43
Road and reduced speeds shifting lever 43
PTO selection control lever 44
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft 44
Lever of hand brake and hitch for single-axle trailer 44
Battery disconnector 45
Fuel tank 45
Fuel tank drain plug 45
Urea tank 45
Instrument panel 47
Instrument panel – signal lamps 47
Instrument panel – instruments 48
Instrument panel – buttons 48
Display description 49
Display – change of display 49
Display – display of air pressure in the air-pressure system of the tractor 52
Display – warning of low air pressure in the air-pressure system of the tractor 52
Display – resetting data 53
Display – manual brake 53
Display – service menu 53
Service menu 54
Display – indicator of service inspection intervals 54
Exceeding the service interval 54
Zeroing (reset) of the indicator of service inspection intervals 55
Error signalling 56
Display – error messages 56
Description of the display of error messages 57
Symbols of tractor nodes 57
Display – history of defects 57
Display – setting language mutation 58
Display – backlight of display 58
Display – setting of day and night backlight of the display 59
Display – setting the automatic mode of the display backlight 60
Display – setting and calibration 61
Travel speed calibration 62
Display – machined area 63
Machined area menu 63
Processed area – user selection 64
The processed area – setting of the width of aggregation 64
Machined area record 65
System of treatment of exhaust gases – setting 66
Instrument panel – warning 66
Replenish fuel 66
CONTENTS
4
Add urea 66
High temperature of the cooling liquid 67
High oil temperature in the gearbox 67
Full pushing filter of the gearbox distributor 68
Full pushing filter of the hydraulics 68
Signalling of driver’s seat 69
Indication of the partly pressed clutch pedal 69
System of additional treatment of exhaust gases 71
Conditions for DPF operation 72
Error signalling of DPF system 73
Conditions for SCR system operation 73
Urea (Aqueous Urea Solution AUS 32, DEF) 74
Principles for safe handling of urea (AUS 32, DEF) 74
Error signalling of SCR system 75
Indication of DPF and SCR errors on the display of the instrument panel 75
Indication of amount of urea in the tank 76
Reduction of the engine power and engine revolutions 77
Signalling of whether DPF is full 78
Long-term shutdown of tractor 78
Repairs and maintenance of the system of additional treatment of exhaust gases 78
System of treatment of exhaust gases – setting 79
Automatic regeneration of the diesel particulate filter – REGEN AUTO 79
Inhibition of regeneration of the diesel particulate filter – REGEN INHIBIT 80
Operation 81
Starting the engine 81
Non-permitted starting 81
If you do not succeed in starting the engine 82
Ignition system failure signalization 82
*Coolant heater 82
Starting the engine while using coolant heater 83
Immediately after start 83
Engine heating 83
Error signalling 84
Indication of the limitation of the engine power and engine revolutions 84
Signalling errors in the system of additional treatment of exhaust gases 85
Diesel particle filter 85
Filter of solid particles – indication of operation and failures of the system 86
Diesel particle filter regeneration 87
Reversing lever 87
Reversing lever position signalization 88
Driver´s seat – safety switch 88
Shifting road and reduced speeds 88
Gear shifting 88
Gear shifting from lower to higher gears 89
Gear shifting from higher to lower gears 89
The principles of appropriate use of tractors 90
The description of the system of travel clutches 90
The way of controlling the travel clutch by 90
The differences in ways of controlling the travel clutch by 90
Interrupted sound signal 91
Dead start of the tractor 91
Dead start of tractor in regular operation – automatic dead start function 91
Dead start of tractor in regular operation – clutch pedal 91
Dead start – using the clutch pedal 92
Change the direction of drive 92
Change the direction of drive by means of reversing lever 92
Change the direction of drive – using the clutch pedal 93
Gear shifting 93
Gear shifting – Using the clutch pedal 93
Gear shifting – using the clutch control button on the head of gear shifting lever 93
Blocking the automatic dead start function 93
Three-gear torque multiplier 93
Indication of the multiplier function 94
CONTENTS
5
Increasing, decreasing the travel speed by two gears 94
Multiplier preselection switch 94
Automatic multiplier shifting 95
Travelling up the slope 97
Travelling down the slope 97
Differential lock 98
Control of front driving axle 98
Driving with engaged front driving axle 99
Manual brake – signalization 99
Foot brakes 100
Emergency braking 100
Brakes of trailers and semi-trailers 100
Connection of the ABS system of the trailer or semi-trailer 100
The button for temporary deactivation of brakes of the trailer or semi-trailer 101
Warning indication of air pressure drop 101
Air brakes of trailers and semi-trailers 102
One-hose and two-hose brakes 102
One-hose brakes 102
Two-hose brakes 102
Hydraulic brakes of trailers 103
Connecting and disconnecting quick couplings of trailer hydraulic brakes 103
The socket for connection of the electrical installation of the trailer or semi-trailer 103
Stopping the engine 104
Leaving the tractor 104
Warning signalization of hydrostatic steering failure 105
Important warnings 105
Running-in the tractor 107
General principles of new tractor run-in in first 100 hours of operation 107
In first 10 hours of operation 107
From 100 hours of operation 107
Transport use 109
Front hook 109
Multistage adjustable suspension 109
Height adjustment and disassembly of the CBM stage hitch 110
Automatic mouth of the CBM stage hitch 110
Modular system of hitches for trailers and semi-trailers 111
Swinging draw-bar console module 111
Swinging draw-bar console with a fixed pin module 111
Console with a ø 80 ball module 111
Towing bar 112
Hitch for a single-axle CBM semi-trailer 112
Coupling of a single-axle trailer 112
Uncoupling of a single-axle trailer 112
Hook of the mounting for a single-axle trailer 113
Coupling with a trailer or semi-trailer 113
Maximum permissible vertical static load of hitches for trailers and semi-trailers 114
Pto drive of agricultural machines 115
Work with PTO shaft 115
Setting of the display of the rear PTO shaft speed 115
Display of revolutions of PTO shafts 116
Replaceable end points of rear PTO shaft 116
Control elements of PTO shafts 116
The rear PTO shaft – the gear shift lever of dependent and independent revolutions 116
The rear PTO shaft – the gear shift lever of revolutions of the PTO shaft 117
The buttons for activation of PTO shafts 117
Automatic disengagement of PTO clutch 118
Setting automatic disengagement of PTO shaft clutch – display description 118
Automatic disengagement of PTO shaft clutch – return to basic setting 118
Work with automatic disengagement of PTO shaft clutch 119
Facilitating connection of joint shaft of an aggregated machine to the tractor 120
Working modes of PTO shafts 120
Activation of the rear PTO shaft – independent revolutions – common working mode 121
Activation of the rear PTO shaft – independent revolutions – stationary working mode 122
CONTENTS
6
Deactivation of the rear PTO shaft – independent revolutions 123
Switching on the rear PTO shaft – dependent revolutions 123
Front PTO shaft 124
Activation of the front PTO shaft – common working mode 124
Activation of the front PTO shaft – stationary working mode 125
Deactivation of the front PTO shaft 125
Maximum transferred output 126
Drive of machines with greater inertia masses 126
Hydraulic system 127
Hydraulic system 127
Hydraulics control panel 127
Amount of oil taken from outer hydraulic drives 128
Connecting and disconnecting quick-couplers 128
Quick-couplings with drip collection 128
Connecting machines and tools to External hydraulic circuit 129
Front outlets of the external hydraulic circuit 130
Control of the external hydraulic circuit front outlets 130
Mechanical hydraulics 131
Ways to regulate inner hydraulic circuit 131
Controlling the inner hydraulic circuit 132
Free (floating) position 132
Adjustable stop 132
Three-point hitch lowering speed control 132
Hydraulic system sensitivity control 133
Position regulation of the lifting of the rear three-point hitch 133
Power regulation of the lifting of the rear three-point hitch 134
Mixed regulation of lifting the rear three-point hitch 134
Exterior rear hydraulic arms controls 135
Outer hydraulic circuit 135
Outer hydraulic circuit controls 136
Locking control levers 136
Different functions of outer hydraulic circuit control levers 137
Electro-hydraulic system 139
Control element functions 139
Equipment ‘OFF’ 139
Blocking cancellation 140
Quick sinking 140
Transport of implements 141
Stop position 141
Vibration compensator (damper) 141
Limitation of the upper position of the three-point hitch 142
Lowering speed 142
Free position 142
Setting the control of three-point hitch 142
Manual setting of control of three-point hitch 143
Automatic control of three-point hitch 143
Using the rear control 144
External control buttons of the electro-hydraulic system 144
Indication of EHR-B errors 145
Description of minor errors of the EHR-B electro-hydraulic system 146
Outer hydraulic circuit 146
Outer hydraulic circuit controls 147
Locking control levers 147
Different functions of outer hydraulic circuit control levers 148
Hitches 151
Rear three-point hitch 151
Safety principles of working with the three-point hitch 151
Height adjustment of the lifting draw-bars 152
Fixed and free position of the lower hydraulic draw-bars 152
Limiting draw-bars 152
Upper pull rod 153
Selection of holes in the bracket 153
*Lower draw bar with slipping out end pieces 154
CONTENTS
7
*Lower draw bar with CBM hooks 154
Securing lower draw bars with CBM hooks 154
*Front three-point hitch 155
Controlling front three-point hitch 155
Adjusting the lowering rate of the front three-point hitch 155
Hydraulic lock of the front three-point hitch 156
Working and transport position of the front three-point hitch 156
Driving with agricultural machines attached to the front three-point hitch 156
Wheel tread change 157
Change of front wheels track with front drive axle 157
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 157
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 157
Front wheels track of front drive axle in tractors equipped with non-removable discs 158
Front wheels toe-in 159
Adjustment of toe-in of the wheels of the front driving axle 159
Setting wheel stops with front drive axle 160
Front drive axle fenders 160
Rear wheels wheel track 161
Gauges of the tractor rear wheels equipped with screwed footer discs 161
Rear wheel track change 162
The gauges of the tractor rear wheels equipped with solid discs 162
Additional weights 163
Weights in front of the bonnet mask 163
Weights of the front three-point hitch 163
Weights of rear wheels 163
Valve for filling tyre tubes with liquid 164
Chocking of front wheels 164
Procedure of filling the tyres with liquid 164
Procedure of draining liquid from the tyres 165
Antifreeze solution for tyre filling 165
Electric installation 167
Basic service information 167
Accumulator battery 167
Battery disconnector 168
Accumulator battery maintenance 169
Alternator 170
Alternator maintenance 170
Electric installation overload 170
Fuse panels 171
Checking the adjustment of the front grill headlights 175
Adjusting the front grill headlights 175
List of lamps 176
Tractor maintenance 177
Service inspections 177
Steps performed daily before the start of work 177
Steps performed every 50 hours of work 177
Steps performed every 100 hours of work 177
Steps performed every 500 hours of work 177
Steps performed outside the interval of 500 hours of work 178
Monthly performed actions 178
Filling and filter replacement 179
Fuels, coolants and lubricants used – amounts 180
ZETOR service fillings 180
Motor oils 180
Oil in the gearbox and final drivehousing 180
Oil in the rear axle gantries 180
Oil for the hydrostatic steering of the tractors 180
Specification of oils for Zetor engines equipped by diesel particle filter 180
Specification of the oil for the gearbox housing and the final drive housing 180
Specification of the oil for the portals 181
Specification of oil for the front driving axle 181
Specification of oil for the tractor hydrostatic control system 181
Other recommended service fillings tested on Zetor tractors 181
CONTENTS
8
Oils for Zetor engines which are equipped with diesel particle filter 181
Oil in the gearbox and final drivehousing 181
Oil in the rear axle gantries 182
Oil for the front driving axle 182
Oil for the hydrostatic steering of the tractors 183
Front PTO oil 183
Plastic lubricant for the tractor 183
Liquid for the cooling system of the tractors 184
Fuel for Zetor engines which are equipped with diesel paricle filter 184
Urea (urea solution AUS 32) 184
Tractor greasing plan 185
Solid front drive axle 185
Hitch for a single-axle semi-trailer 185
Front three-point hitch 185
Three-point hitch 185
Hitch mouth for a trailer 186
Upper linkage bracket 186
Technical maintenance of the tractors after a general overhaul of the main groups 186
Maintenance instructions 187
Front bonnet opening 187
Checking oil levels in engine 187
Draining oil from engine 187
Replacing full-continuous motor oil filter 188
Pouring oil to engine 188
Replacement of carter exhaust oil separator filter element 188
Fuel filter element replacement 189
Fuel system venting 189
Maintenance instruction of dry air filter 190
Air cleaner disassembly 190
Main air filter element regeneration 190
Replacing dry filter locking element 190
Back assembly of air filter elements 191
Checking amount of oil in hydrostatic steering tank 192
Replacing oil and hydrostatic steering filter element 192
Venting hydraulic circuit of hydrostatic steering 193
Replacing the hoses of hydrostatic steering 193
Replacing coolant 194
Check and replacement of oil in gearbox, axle drive and rear axle portals 195
Drainage and inspection holes 195
Oil replacement in gear system 196
Changing suction filter 196
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 197
Replacement of oil filter element of pushing filter of the brake system 197
Gearbox distributor – replacement of oil cleaner cartridge 197
Front PTO 198
Filling, controlling and draining hole of oil of front drive axle 198
Filling, controlling and draining hole of oil of front wheels reducers 198
Cleaning the heating filters 199
Air filter with active carbon 199
Carbon filter installation instructions 199
Air-conditioning maintenance 200
Draining condensate from the air reservoir 200
Checking the air systems for leaks 201
Working pressure of air brakes 201
Maintenance and treatment of tyres 201
Tractor shutdown and recommended points for tractor lifting 201
Diesel particle filter maintenance 202
Adjustment 203
Cogged belt tension 203
Bleeding of tractor brake system 203
Check and adjustment of service and parking brakes 206
Service brake adjustment 206
Parking brake adjustment 206
CONTENTS
9
Adjustment of hitch for single-axle trailers 207
Adjustment of bowden cable 207
Main technical parameters 209
Main tractor’s parameters (mm) 209
Technical data of engines 210
Permitted maximum load of front axle (kg) 211
Permitted maximum load of rear axle (kg) 211
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 211
Manoeuvrability condition 211
Front tires steerability 212
Change of the load-bearing capacity of the front tyres (%) 212
Bearing capacity of rear tires 213
Change of the load capacity of the rear tyres (%) 215
Permitted combinations of wheels for tractors 215
Performance on rear PTO shaft 215
Lifting force of the three-point hitch 215
Tensile force 215
Forward travelling speed of the tractor – 40 km/h 216
Backward travelling speed of the tractor – 40 km/h 217
Rear independent PTO shaft rotation 218
Speed of the Zuidberg front PTO 218
Clearance-circle and turning circle diameter 218
Calculation of tractor load limit 219
Index 223
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