Zetor Tractor Proxima GP 80 Proxima GP 90 Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Zetor Tractor Proxima GP 80 Proxima GP 90 Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 226
Downloadable : Yes
File Type : PDF
Size: 21.2 MB
DESCRIPTION:
Zetor Tractor Proxima GP 80 Proxima GP 90 Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- You are presented with a user manual amendment which covers the operation and maintenance of a new model of
the PROXIMA series 2011. - You are kindly asked to become familiar with the contents of this manual, even though you may be experienced in
operating other tractors. - The manual contains new information and overview of how the tractor may be used in different kinds of work.
- If the operating, maintenance and safety rules are observed, your new tractor will become a reliable companion for
a long time.
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Proxima GP 80 Proxima GP 90 Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
Used pictograms 14
General safety regulations 17
Proper clothing 17
Starting the engine 17
Driving operation 18
Risk of the tractor overturning 19
Transportation of persons, operation 19
Fire prevention principles 20
Preventive daily maintenance 22
Driver’s seat 23
Front passenger´s seat notification 23
Protection of cab against aerosols 23
Level of external and internal noise 24
The level of vibrations on driver´s seat 25
Aggregation tractor – machine/trailer 25
Tractors equipped with front end loader 25
Principles for operating tractors equipped with front end loader 26
Zetor tractors used for work in the woods 27
Safety labels 27
Preventive daily service 29
Preventive daily maintenance 29
Fuel system leaks 29
Engine oil level 29
Cooling system 29
Windshield washer tank 30
Washer nozzle 30
The liquid reservoir for control of the clutch 30
Trailer brakes 30
Hydrostatic steering 31
Air cleaner 31
Cab filtration 31
Hitches 31
Inspection of fouling of coolers 32
After work with front implements and in case of cooler clogging 32
Tyres and wheels 32
Short functional test 32
Acquaintance with tractor 33
Safety cab 33
Opening doors from the outside 33
Opening the door from the inside 33
Rear window 34
Side window 34
Emergency exits 34
Sun visor and hinged lid cover 34
Shelf 35
Tools box 35
Right rear panel 35
Internal lighting 35
Rear view mirrors 36
Aggregation opening 36
Passenger´s seat 36
Driver’s seat Sears 37
Tilt steering wheel 38
Tilting and protrusion of steering wheel 38
Heating control panel, * air-condition 39
Heating valve control (A) 39
Switch air-condition (C) 39
Air circulation in cabin control (D) 40
Proper function of the heating and air-condition system 40
Fast heating of the cabin area 41
Fast cooling of the space of the cabin 41
CONTENTS
3
Immediately after cooling the cabin 42
Operation of heating or air-condition with tractor´s work 42
Heating and air conditioning vents 43
Heating and air conditioning vents control 43
*Air filter with active carbon 44
Control panel on right cab pillar 45
Wiper and washer of the front window 46
Front wiper speed switch 46
Rear window wiper 46
Panel of the instrument panel 47
Lights switch 48
Switch of warning lights 48
Lights switch between the grill and the cabin 48
Direction lights, lower beam head lights, head lights and horn switches 48
Switch box 49
Switch box key in the position (0) 49
Switch box key in the position (I) 49
Switch box key in the position (II) 49
Manual throttle 50
Pedals and levers 50
Reversing lever 50
Gear shifting lever 50
Road and reduced speeds shifting lever 51
PTO selection control lever 52
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft 52
Lever of hand brake and hitch for single-axle trailer 52
Battery disconnector 53
Fuel tank 53
Fuel tank drain plug 53
Instrument panel 55
Instrument panel – signal lamps 55
Instrument panel – instruments 56
Instrument panel – buttons 56
Display description 57
Display – change of display 58
Display – display of air pressure in the air-pressure system of the tractor 59
Display – warning of low air pressure in the air-pressure system of the tractor 59
Display – resetting data 60
Display – manual brake 60
Display – service menu 61
Service menu 61
Display – indicator of service inspection intervals 61
Exceeding the service interval 61
Zeroing (reset) of the indicator of service inspection intervals 62
Error signalling 62
Display – error messages 63
Description of the display of error messages 63
Current error messages display 63
Symbols of tractor nodes 64
Display – history of defects 65
Display – setting language mutation 65
Display – backlight of display 66
Display – setting of day and night backlight of the display 66
Display – setting the automatic mode of the display backlight 67
Display – setting and calibration 68
Travel speed calibration 69
Display – machined area 70
Machined area menu 70
Processed area – user selection 71
The processed area – setting of the width of aggregation 71
Machined area record 72
Work Area Counter 72
Instrument panel – warning 73
CONTENTS
4
Replenish fuel 73
High temperature of the cooling liquid 73
Signalling of driver’s seat 73
Operation 75
Starting the engine 75
Non-permitted starting 75
If you do not succeed in starting the engine 76
Ignition system failure signalization 76
*Coolant heater 76
Starting the engine while using coolant heater 77
Immediately after start 77
Engine heating 78
Error signalling 78
Drive away 79
Diesel particle filter 80
Diesel particle filter – system failures signalization 80
Diesel particle filter failure codes 81
Diesel particle filter regeneration 81
Gear shifting 82
Reversing lever 82
Shifting road and reduced speeds 83
Torque multiplier 83
Indication of the multiplier function 83
Gear shifting from lower to higher gears 84
Gear shifting from higher to lower gears 84
Travelling up the slope 84
Travelling down the slope 84
Differential lock 85
Control of front driving axle 85
Driving with engaged front driving axle 86
Manual brake – signalization 86
Foot brakes 87
Emergency braking 87
Brakes of trailers and semi-trailers 88
Connection of the ABS system of the trailer or semi-trailer 88
The button for temporary deactivation of brakes of the trailer or semi-trailer 88
Warning indication of air pressure drop 89
Air brakes of trailers and semi-trailers 89
One-hose and two-hose brakes 90
One-hose brakes 90
Two-hose brakes 90
Hydraulic brakes of trailers 91
Connecting and disconnecting quick couplings of trailer hydraulic brakes 91
The socket for connection of the electrical installation of the trailer or semi-trailer 91
Stopping the engine 92
Leaving the tractor 92
Warning signalization of hydrostatic steering failure 93
Important warnings 93
Running-in the tractor 95
General principles of new tractor run-in in first 100 hours of operation 95
In first 10 hours of operation 95
From 100 hours of operation 95
Transport use 97
Front hook 97
Multistage adjustable suspension 97
Height adjustment and disassembly of the CBM stage hitch 97
Automatic mouth of the CBM stage hitch 98
Modular system of hitches for trailers and semi-trailers 99
Swinging draw-bar console module 99
Swinging draw-bar console with a fixed pin module 99
Console with a ø 80 ball module 100
Towing bar 100
Hitch for a single-axle CBM semi-trailer 101
Coupling of a single-axle trailer 101
Uncoupling of a single-axle trailer 101
Hook of the mounting for a single-axle trailer 101
Coupling with a trailer or semi-trailer 102
Maximum permissible vertical static load of hitches for trailers and semi-trailers 103
Pto drive of agricultural machines 105
Work with PTO shaft 105
Setting of the display of the rear PTO shaft speed 105
Display of revolutions of PTO shafts 106
Replaceable end points of rear PTO shaft 106
Control elements of PTO shafts 107
The rear PTO shaft – the gear shift lever of dependent and independent revolutions 107
The rear PTO shaft – the gear shift lever of revolutions of the PTO shaft 107
The buttons for activation of PTO shafts 108
Automatic disengagement of PTO clutch 108
Setting automatic disengagement of PTO shaft clutch – display description 109
Setting the limits of the automatics of the three-point hitch 109
Automatic disengagement of PTO shaft clutch – return to basic setting 109
Work with automatic disengagement of PTO shaft clutch 110
Facilitating connection of joint shaft of an aggregated machine to the tractor 111
Working modes of PTO shafts 111
Activation of the rear PTO shaft – independent revolutions – common working mode 112
Activation of the rear PTO shaft – independent revolutions – stationary working mode 113
Deactivation of the rear PTO shaft – independent revolutions 114
Switching on the rear PTO shaft – dependent revolutions 114
Front PTO shaft 115
Activation of the front PTO shaft – common working mode 115
Activation of the front PTO shaft – stationary working mode 116
Deactivation of the front PTO shaft 116
Maximum transferred output 117
Drive of machines with greater inertia masses 117
Hydraulic system 119
Hydraulic system 119
Hydraulics control panel 119
Amount of oil taken from outer hydraulic drives 120
Connecting and disconnecting quick-couplers 120
Quick-couplings with drip collection 120
Connecting machines and tools to External hydraulic circuit 121
Front outlets of the external hydraulic circuit 122
Control of the external hydraulic circuit front outlets 122
Mechanical hydraulics 123
Ways to regulate inner hydraulic circuit 123
Controlling the inner hydraulic circuit 124
Free (floating) position 124
Adjustable stop 124
Three-point hitch lowering speed control 124
Hydraulic system sensitivity control 125
Position regulation of the lifting of the rear three-point hitch 125
Power regulation of the lifting of the rear three-point hitch 126
Mixed regulation of lifting the rear three-point hitch 126
Exterior rear hydraulic arms controls 127
Outer hydraulic circuit 127
Outer hydraulic circuit controls 128
Locking control levers 128
Different functions of outer hydraulic circuit control levers 129
Electro-hydraulic system 131
Control element functions 131
Equipment ‘OFF’ 131
Blocking cancellation 132
Quick sinking 132
Transport of implements 133
Stop position 133
Vibration compensator (damper) 133
Limitation of the upper position of the three-point hitch 134
Lowering speed 134
Free position 134
Setting the control of three-point hitch 134
Manual setting of control of three-point hitch 135
Automatic control of three-point hitch 135
Using the rear control 136
External control buttons of the electro-hydraulic system 136
Indication of EHR-B errors 137
Description of minor errors of the EHR-B electro-hydraulic system 138
Outer hydraulic circuit 139
Outer hydraulic circuit controls 139
Locking control levers 140
Different functions of outer hydraulic circuit control levers 141
Hitches 143
Rear three-point hitch 143
Safety principles of working with the three-point hitch 144
Height adjustment of the lifting draw-bars 145
Fixed and free position of the lower hydraulic draw-bars 145
Limiting draw-bars 145
Upper pull rod 146
Selection of holes in the bracket 146
*Lower draw bar with slipping out end pieces 147
*Lower draw bar with CBM hooks 147
Securing lower draw bars with CBM hooks 147
*Front three-point hitch 148
Controlling front three-point hitch 148
Adjusting the lowering rate of the front three-point hitch 148
Hydraulic lock of the front three-point hitch 149
Working and transport position of the front three-point hitch 149
Driving with agricultural machines attached to the front three-point hitch 149
Wheel tread change 151
Change of front wheels track with front drive axle 151
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 151
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 151
Front wheels track of front drive axle in tractors equipped with non-removable discs 152
Front wheels toe-in 153
Adjustment of toe-in of the wheels of the front driving axle 153
Setting wheel stops with front drive axle 154
Front drive axle fenders 154
Rear wheels wheel track 155
Gauges of the tractor rear wheels equipped with screwed footer discs 155
Rear wheel track change 155
The gauges of the tractor rear wheels equipped with solid discs 156
Additional weights 157
Weights in front of the bonnet mask 157
Weights of the front three-point hitch 157
Weights of rear wheels 157
Valve for filling tyre tubes with liquid 157
Chocking of front wheels 158
Procedure of filling the tyres with liquid 159
Procedure of draining liquid from the tyres 159
Antifreeze solution for tyre filling 160
Electric installation 161
Basic service information 161
Accumulator battery 161
Battery disconnector 162
Accumulator battery maintenance 163
Alternator 164
Alternator maintenance 164
Electric installation overload 164
Fuse panels 165
Checking the adjustment of the front grill headlights 169
Adjusting the front grill headlights 169
List of lamps 170
Tractor maintenance 171
Service inspections 171
Steps performed daily before the start of work 171
Steps performed every 50 hours of work 171
Steps performed every 100 hours of work 171
Steps performed every 500 hours of work 171
Steps performed outside the interval of 500 hours of work 172
Monthly performed actions 172
Filling and filter replacement 173
Fuels, coolants and lubricants used – amounts 174
ZETOR service fillings 174
Motor oils 174
Oil in the gearbox and final drivehousing 174
Oil in the rear axle gantries 174
Oil for the front driving axle 174
Oil for the hydrostatic steering of the tractors 174
Specification of oils for Zetor engines equipped by diesel particle filter 175
Specification of the oil for the gearbox housing and the final drive housing 175
Specification of the oil for the portals 175
Specification of oil for the front driving axle 175
Specification of oil for the tractor hydrostatic control system 175
Other recommended service fillings tested on Zetor tractors 175
Oils for Zetor engines which are equipped with diesel particle filter 175
Oil in the gearbox and final drivehousing 175
Oil in the rear axle gantries 176
Oil for the front driving axle 176
Oil for the hydrostatic steering of the tractors 177
Front PTO oil 177
Plastic lubricant for the tractor 177
A/C coolant 178
Liquid for the cooling system of the tractors 178
Liquid for control of the travel clutch 178
Fuel for Zetor engines which are equipped with diesel paricle filter 178
Tractor greasing plan 179
Safety instructions for lubrication of the tractor 179
Solid front drive axle 179
Hitch for a single-axle semi-trailer 179
Front three-point hitch 180
Three-point hitch 180
Hitch mouth for a trailer 180
Upper linkage bracket 180
Pin of coupling switching off 181
Reversion lever pin 181
Technical maintenance of the tractors after a general overhaul of the main groups 181
Maintenance instructions 183
Front bonnet opening 183
Checking oil levels in engine 183
Draining oil from engine 183
Replacing full-continuous motor oil filter 184
Pouring oil to engine 184
Fuel filter element replacement 184
Fuel system venting 185
Maintenance instruction of dry air filter 186
Air cleaner disassembly 186
Main air filter element regeneration 186
Replacing dry filter locking element 186
Back assembly of air filter elements 187
Checking amount of oil in hydrostatic steering tank 188
Replacing oil and hydrostatic steering filter element 188
Venting hydraulic circuit of hydrostatic steering 189
Replacing the hoses of hydrostatic steering 189
Replacing coolant 190
Check and replacement of oil in gearbox, axle drive and rear axle portals 191
Drainage and inspection holes 191
Oil replacement in gear system 192
Changing suction filter 192
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 193
Replacement of oil filter element of pushing filter of the brake system 193
Gearbox distributor – replacement of oil cleaner cartridge 193
Front PTO 194
Filling, controlling and draining hole of oil of front drive axle 194
Filling, controlling and draining hole of oil of front wheels reducers 194
Addition of the liquid for control of the clutch 194
Cleaning the heating filters 195
Air filter with active carbon 195
Carbon filter installation instructions 195
Air-conditioning maintenance 196
Draining condensate from the air reservoir 196
Checking the air systems for leaks 196
Working pressure of air brakes 197
Maintenance and treatment of tyres 197
Tractor shutdown and recommended points for tractor lifting 197
Diesel particle filter maintenance 198
Adjustment 199
Cogged belt tension 199
Bleeding of tractor brake system 200
Check and adjustment of service and parking brakes 200
Service brake adjustment 201
Parking brake adjustment 201
Bleeding of hydraulic clutch circuit 202
Adjustment of hitch for single-axle trailers 203
Adjustment of bowden cable 203
Main technical parameters 205
Main tractor’s parameters (mm) 205
Technical data of engines 206
Permitted maximum load of front axle (kg) 207
Permitted maximum load of rear axle (kg) 207
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 207
Manoeuvrability condition 207
Front tires steerability 208
Change of the load-bearing capacity of the front tyres (%) 208
Bearing capacity of rear tires 209
Change of the load capacity of the rear tyres (%) 209
Permitted combinations of wheels for tractors 210
Performance on rear PTO shaft 211
Lifting force of the three-point hitch 211
Tensile force 211
Forward travelling speed of the tractor – 40 km/h 212
Backward travelling speed of the tractor – 40 km/h 213
Rear independent PTO shaft rotation 214
Speed of the Zuidberg front PTO 214
Clearance-circle and turning circle diameter 214
Calculation of tractor load limit 215
Index 219
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PLEASE NOTE:
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- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.M