Zetor Tractor Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 208
Downloadable : Yes
File Type : PDF
Size: 15.6 MB
DESCRIPTION:
Zetor Tractor Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- You are presented with a user manual amendment which covers the operation and maintenance of a new model of
the PROXIMA series 2011. - You are kindly asked to become familiar with the contents of this manual, even though you may be experienced in
operating other tractors. - The manual contains new information and overview of how the tractor may be used in different kinds of work.
- If the operating, maintenance and safety rules are observed, your new tractor will become a reliable companion for
a long time.
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Proxima GP 100 Proxima GP 110 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Transportation of persons, operation 14
Fire prevention principles 15
Preventive daily maintenance 16
Driver’s seat 17
Front passenger´s seat notification 17
Protection of cab against aerosols 17
The level of external noise of tractor 18
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Aggregation tractor – machine/trailer 18
Tractors equipped with front end loader 19
Principles for operating tractors equipped with front end loader 20
Zetor tractors used for work in the woods 21
Safety labels 21
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Liquid brakes 24
Trailer brakes 24
Hydrostatic steering 24
Air cleaner 24
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 25
After work with front implements and in case of cooler clogging 26
Tyres and wheels 26
Short functional test 26
Acquaintance with tractor 27
Safety cab 27
Opening doors from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Sun screen 28
Shelf 29
Tools box 29
Right rear panel 29
Internal lighting 29
Rear view mirrors 30
Aggregation opening 30
Passenger´s seat 30
Driver’s seat Mars Svratka 31
Driver’s seat Sears 32
Driver´s seat 32
Tilt steering wheel 33
Tilting and protrusion of steering wheel 33
Heating control panel, * air-condition 34
Heating valve control (A) 34
Switch air-condition (C) 34
Air circulation in cabin control (D) 35
Proper function of the heating and air-condition system 35
Fast heating of the cabin area 35
Fast cooling of the space of the cabin 35
Operation of heating or air-condition with tractor´s work 36
Immediately after cooling the cabin 36
Air-condition and heating registers (A) 37
Front windshield (B) defrosting 37
*Air filter with active carbon 37
Control panel on right cab pillar 38
Wiper and washer of the front window 38
Front wiper speed switch 38
Rear window wiper 39
Washer nozzle 39
Windshield washer tank 39
Panel of the instrument panel 40
Lights switch 41
Switch of warning lights 41
Lights switch between the grill and the cabin 41
Direction lights, lower beam head lights, head lights and horn switches 41
Front wheel drive switch 42
Push button of rear, front differential locks 42
Switch box 42
Switch box key in the position (0) 43
Switch box key in the position (I) 43
Switch box key in the position (II) 43
Manual throttle 43
Pedals and levers 44
Gear shifting lever 44
Gear shifting scheme 44
Reversing lever 44
Road and reduced speeds shifting lever 45
Torque multiplier 45
Lever of shifting of speed 540 (or 540E) and 1,000 rpm of the rear output shaft 45
PTO selection control lever 45
Lever of hand brake and hitch for single-axle trailer 46
Battery disconnector 46
Fuel tank 46
Fuel tank drain plug 47
Urea tank 47
Instrument panel 49
Instrument panel – signal lamps 49
Instrument panel – instruments 50
Instrument panel – buttons 50
Display description 51
Change of the look of display 51
Change in the display contrast 51
Display – change of display 51
Display – resetting data 54
Display – manual brake 55
Display – indicator of service inspection intervals 55
Exceeding the service interval 55
Zeroing (reset) of the indicator of service inspection intervals 56
Error signalling 56
Display – error messages 57
Description of the display of error messages 57
Symbols of tractor nodes 58
Display – service menu 58
Service menu 58
Display – history of defects 59
Display – setting language mutation 59
Display – setting and calibration 60
Travel speed calibration 60
Setting of the display of the rear PTO shaft speed 61
Setting of time 61
System of treatment of exhaust gases – setting 62
Instrument panel – warning 62
Replenish fuel 62
High temperature of the cooling liquid 63
System of additional treatment of exhaust gases 65
Conditions for DPF operation 66
Error signalling of DPF system 67
Conditions for SCR system operation 67
Urea (Aqueous Urea Solution AUS 32, DEF) 68
Principles for safe handling of urea (AUS 32, DEF) 68
Error signalling of SCR system 69
Indication of amount of urea in the tank 69
Indication of DPF and SCR errors on the display of the instrument panel 70
Reduction of the engine power and engine revolutions 71
Signalling of whether DPF is full 72
Long-term shutdown of tractor 72
Repairs and maintenance of the system of additional treatment of exhaust gases 72
System of treatment of exhaust gases – setting 73
Automatic regeneration of the diesel particulate filter – EAT regeneration auto 73
Inhibition of regeneration of the diesel particulate filter – EAT regeneration inhibit 74
Operation 75
Before you start the engine 75
Non-permitted starting 75
*Coolant heater 75
Starting the engine while using coolant heater 76
Starting the engine 76
If engine does not start 77
Ignition system failure signalization 77
Immediately after start 77
Engine heating 78
Error signalling 78
Indication of the limitation of the engine power and engine revolutions 78
Diesel particle filter 79
Filter of solid particles – indication of operation and failures of the system 79
Diesel particle filter regeneration 80
Drive away 81
Gear shifting 82
Shifting road and reduced speeds 82
Reversing lever 82
Torque multiplier 83
Indication of function of the multiplier 83
Gear shifting from lower to higher gears 83
Gear shifting from higher to lower gears 83
Travelling up the slope 84
Travelling down the slope 84
Differential lock 84
Control of front driving axle 85
Driving with engaged front driving axle 85
Foot brakes 85
Air brakes of trailers and semi-trailers 86
Warning indication of air pressure drop 86
One-hose and two-hose brakes 86
One-hose brakes 86
Two-hose brakes 87
Hydraulic brakes of trailers 87
Connecting and disconnecting quick couplings of trailer hydraulic brakes 87
Stopping the tractor – manual brake 87
Stopping the engine 88
Leaving the tractor 88
Warning signalization of hydrostatic steering failure 88
Important warnings 89
Running-in the tractor 91
General principles of new tractor run-in in first 100 hours of operation 91
In first 10 hours of operation 91
From 100 hours of operation 91
Transport use 93
Front hook 93
Multistage adjustable suspension 93
Height adjustment and disassembly of the CBM stage hitch 93
Automatic mouth of the CBM stage hitch 94
Modular system of hitches for trailers and semi-trailers 94
Swinging draw-bar console module 94
Swinging draw-bar console with a fixed pin module 95
Console with a ø 80 ball module 95
Towing bar 95
Hitch for a single-axle CBM semi-trailer 95
Coupling of a single-axle trailer 96
Uncoupling of a single-axle trailer 96
Hook of the mounting for a single-axle trailer 96
Coupling with a trailer or semi-trailer 96
Maximum permissible vertical static load of hitches for trailers and semi-trailers 97
Pto drive of agricultural machines 99
Work with PTO shaft 99
Front and rear PTO shaft control 99
Display of revolutions of the PTO shaft 99
Rear output shaft – shifting of dependent and independent speed of the shaft 100
Rear output shaft – shifting of speed of the output shaft 540 and 1,000 or 540E rpm 100
Replaceable end points of rear PTO shaft 101
Facilitating connection of joint shaft of an aggregated machine to the tractor 101
Switching on the rear PTO shaft – independent revolutions 102
Switching on the rear PTO shaft – dependent revolutions 102
Front PTO shaft 103
Maximum transferred output 103
Drive of machines with greater inertia masses 103
Hydraulic system 105
Hydraulic system 105
Hydraulics control panel 105
Amount of oil taken from outer hydraulic drives 106
Connecting and disconnecting quick-couplers 106
Quick-couplings with drip collection 106
Connecting machines and tools to External hydraulic circuit 107
Front outlets of the external hydraulic circuit 107
Control of the external hydraulic circuit front outlets 108
Mechanical hydraulics 109
Ways to regulate inner hydraulic circuit 109
Controlling the inner hydraulic circuit 109
Free (floating) position 110
Adjustable stop 110
Three-point hitch lowering speed control 110
Hydraulic system sensitivity control 110
Position regulation of the lifting of the rear three-point hitch 111
Power regulation of the lifting of the rear three-point hitch 112
Mixed regulation of lifting the rear three-point hitch 112
Exterior rear hydraulic arms controls 113
Outer hydraulic circuit 113
Outer hydraulic circuit controls 114
Locking control levers 114
Different functions of outer hydraulic circuit control levers 115
Electro-hydraulic system 117
Control element functions 117
Equipment ‘OFF’ 117
Blocking cancellation 118
Quick sinking 118
Transport of implements 119
Stop position 119
Vibration compensator (damper) 119
Limitation of the upper position of the three-point hitch 120
Lowering speed 120
Free position 120
Setting the control of three-point hitch 120
Manual setting of control of three-point hitch 121
Automatic control of three-point hitch 121
Using the rear control 122
External control buttons of the electro-hydraulic system 122
Indication of EHR-B errors 123
Description of minor errors of the EHR-B electro-hydraulic system 124
Outer hydraulic circuit 124
Outer hydraulic circuit controls 125
Locking control levers 125
Different functions of outer hydraulic circuit control levers 126
Hitches 129
Rear three-point hitch 129
Safety principles of working with the three-point hitch 130
Height adjustment of the lifting draw-bars 130
Fixed and free position of the lower hydraulic draw-bars 130
Limiting draw-bars 130
Upper pull rod 131
Selection of holes in the bracket 131
*Lower draw bar with slipping out end pieces 131
*Lower draw bar with CBM hooks 132
Securing lower draw bars with CBM hooks 132
*Front three-point hitch 133
Controlling front three-point hitch 133
Adjusting the lowering rate of the front three-point hitch 133
Hydraulic lock of the front three-point hitch 134
Working and transport position of the front three-point hitch 134
Driving with agricultural machines attached to the front three-point hitch 134
Wheel tread change 135
Change of front wheels track with front drive axle 135
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 135
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 135
Front wheels track of front drive axle in tractors equipped with non-removable discs 136
Front wheels toe-in 136
Adjustment of toe-in of the wheels of the front driving axle 137
Setting wheel stops with front drive axle 137
Front drive axle fenders 138
Rear wheels wheel track 138
Gauges of the tractor rear wheels equipped with screwed footer discs 138
Rear wheel track change 139
The gauges of the tractor rear wheels equipped with solid discs 139
Additional weights 141
Weights in front of the bonnet mask 141
Weights of the front three-point hitch 141
Weights of rear wheels 141
Valve for filling tyre tubes with liquid 141
Chocking of front wheels 142
Antifreeze solution for tyre filling 143
Electric installation 145
Basic service information 145
Accumulator battery 145
Battery disconnector 146
Accumulator battery maintenance 146
Alternator 147
Alternator maintenance 147
Electric installation overload 147
Fuse panel 148
Checking the adjustment of the front grill headlights 150
Adjusting the front grill headlights 150
Checking the adjustment of the cab roof headlights 151
List of lamps 151
Tractor maintenance 153
Service inspections 153
Steps performed daily before the start of work 153
Steps performed every 50 hours of work 153
Steps performed every 100 hours of work 153
Steps performed every 500 hours of work 153
Steps performed outside the interval of 500 hours of work 154
Monthly performed actions 154
Filling and filter replacement 154
Fuels, coolants and lubricants used – amounts 155
ZETOR service fillings 155
Motor oils 155
Oil to gear systems of tractors 155
Oil for the front driving axle 155
Oil for the hydrostatic steering of the tractors 155
Specification of oils for Zetor engines equipped by diesel particle filter 155
Specification of oil for tractor transmission devices 155
Specification of oil for the front driving axle 156
Specification of oil for the tractor hydrostatic control system 156
Other recommended service fillings tested on Zetor tractors 156
Oils for Zetor engines which are equipped with diesel particle filter 156
Oils for tractor transmission gearing 156
Oil for the front driving axle 157
Oil for the hydrostatic steering of the tractors 157
Front PTO oil 157
Plastic lubricant for the tractor 158
Hydraulic brake liquid for the tractors 158
Liquid for the cooling system of the tractors 158
Fuel for Zetor engines which are equipped with diesel paricle filter 158
Urea (urea solution AUS 32) 159
Tractor greasing plan 159
Safety instructions for lubrication of the tractor 159
Solid front drive axle 159
Hitch for a single-axle semi-trailer 159
Front three-point hitch 160
Three-point hitch 160
Hitch mouth for a trailer 160
Upper linkage bracket 160
Pin of coupling switching off 161
Reversion lever pin 161
Technical maintenance of the tractors after a general overhaul of the main groups 161
Maintenance instructions 163
Front bonnet opening 163
Checking oil levels in engine 163
Draining oil from engine 163
Replacing full-continuous motor oil filter 164
Pouring oil to engine 164
Fuel filter element replacement 164
Fuel system venting 165
Replacement of carter exhaust oil separator filter element 165
Maintenance instruction of dry air filter 165
Main air filter element regeneration 166
Replacing dry filter locking element 166
Back assembly of air filter elements 166
Checking amount of oil in hydrostatic steering tank 166
Replacing oil and hydrostatic steering filter element 167
Venting hydraulic circuit of hydrostatic steering 168
Replacing the hoses of hydrostatic steering 168
Replacing coolant 168
Check and replacement of oil in gearbox, axle drive and rear axle portals 169
Drainage and inspection holes 169
Changing suction filter 170
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 170
Gearbox distributor – replacement of oil cleaner cartridge 170
Front PTO 171
Filling, controlling and draining hole of oil of front drive axle 171
Filling, controlling and draining hole of oil of front wheels reducers 171
Brake fluid replacement 171
Cleaning the heating filters 172
Air filter with active carbon 172
Carbon filter installation instructions 172
Air-conditioning maintenance 173
Draining condensate from the air reservoir 173
Checking the air systems for leaks 173
Working pressure of air brakes 174
Maintenance and treatment of tyres 174
Storing the tractor 174
Diesel particle filter maintenance 175
Adjustment 177
Cogged belt tension 177
Bleeding of tractor brake system 177
1 Bleeding of pressure air brake system for trailers 178
2 Bleeding of rear wheel brakes 178
3 Bleeding of the brake system of front driving axle 179
4 Bleeding the hydraulic brakes of a trailer 179
Check and adjustment of service and parking brakes 180
Service brake adjustment 181
Parking brake adjustment 181
Adjustment of free travel of brake pedals 181
Adjustment of free travel of clutch pedal 182
Bleeding of hydraulic clutch circuit 182
Engine travel clutch adjustment 183
Adjustment of hitch for single-axle trailers 183
Adjustment of bowden cable 183
Main technical parameters 185
Main tractor’s parameters (mm) 185
Technical data of engines 186
Permitted maximum load of front axle (kg) 187
Permitted maximum load of rear axle (kg) 187
Permitted maximum weight of vehicle set ‘tractor + mechanism’ (kg) 187
Condition of steerage 187
Loading capacity of front tyres 188
Change of the load-bearing capacity of the front tyres (%) 189
Loading capacity of rear tyres 189
Change of the load capacity of the rear tyres (%) 191
Permitted combinations of wheels for tractors 191
Power 191
Lifting forc eof three-point hitch 191
Tensile force 191
Forward travel speed of the tractor – 30 km/h 192
Backward travel speed of the tractor – 30 km/h 193
Forward travel speed of the tractor – 40 km/h 194
Backward travel speed of the tractor – 40 km/h 195
Rear independent PTO shaft rotation 195
Speed of front output shaft 196
Outer contour and track wheeling diamater 196
Calculation of tractor load limit 197
Index 201
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M