Zetor Tractor Major HS 80 Operator’s Manual- Pdf download
FILE DETAILS:
Zetor Tractor Major HS 80 Operator’s Manual- Pdf download
Language : English
Pages : 140
Downloadable : Yes
File Type : PDF
Size:11.5 mb
DESCRIPTION:
Zetor Tractor Major HS 80 Operator’s Manual- Pdf download
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
TABLE OF CONTENTS:
Zetor Tractor Major HS 80 Operator’s Manual- Pdf download
Location of serial numbers 9
User´s safety instructions 11
General safety regulations 11
Proper clothing 11
Starting the engine 12
Driving operation 12
Fire prevention principles 13
Preventive daily maintenance 14
Driver’s seat 15
Front passenger´s seat notification 15
Protection of cab against aerosols 16
The level of external noise of tractor 16
The level of internal sound of tractor 16
The level of vibrations on driver´s seat 17
Aggregation tractor – machine/trailer 18
Tractors equipped with front end loader 18
Principles for operating tractors equipped with front end loader 19
Zetor tractors used for work in the woods 20
Safety labels 20
Preventive daily maintenance 21
Preventive daily maintenance 21
Fuel system leaks 21
Engine oil level 21
Cooling system 21
Hydrostatic steering 22
Air cleaner 22
Cab filtration 22
Liquid brakes 23
Trailer brakes 23
Hitches 23
Inspection of fouling of coolers 23
After work with front implements and in case of cooler clogging 24
Tyres and wheels 24
Short functional test 24
Acquaintance with the tractor 25
Safety cab 25
Opening doors from the outside 25
Opening doors from the inside 25
Rear window 26
Bottom rear window 26
Side window 26
Hinged lid 27
Emergency exits 27
Sun screen 27
Shelf 28
Internal lighting 28
Rear view mirrors 28
Passenger´s seat 29
Driver´s seat 29
Tilting and protrusion of steering wheel 29
Panel of switches on cab´s roof 30
Switch of front work lights 30
Switch of rear work lights 30
Switches and controls on the dashboard 31
Switch of the marker and main lights 31
Direction lights, lower beam head lights, head lights and horn switches 31
Front windshield wiper and washer 31
Cab heating 32
Heating control panel 32
Fan controller (A) 32
Valve heating controller (B) 32
Cab heating registers 33
Cab air condition 33
CONTENS
3
Proper function of the heating and air-condition system 33
Switch box 33
Switch box key in the position (0) 34
Switch box key in the position (I) 34
Switch box key in the position (II) 34
Manual fuel control lever 34
Pedals 35
Reversing lever 35
Gear shifting lever 35
Gear shifting scheme 35
Road and reduced speeds shifting lever 36
Hand brake lever 36
Hydraulics control panel 36
Auxiliary hydraulic switchboard control 36
PTO shaft drive engagement lever 37
PTO shaft revolutions 540 and 1000 rpm shifting lever 37
Switching of the rear PTO shaft 37
Switching on the front output shaft Zuidberg 38
Battery disconnector 38
Fuel tank 38
Minimum fuel amount in the fuel tank 39
Instrument panel 41
Instrument panel – signal lamps 41
Instrument panel – instruments 42
Instrument panel – buttons 42
Display description 43
Information display – fault notifications 43
Display – service menu 44
Display – resetting data 44
Setting of date and time 45
Brightness adjustment 45
Driving operation 47
Before you start the engine 47
Starting the engine 47
If engine does not start 48
Manipulation with starter 48
Immediately after start 48
Engine heating 49
Selecting driving direction – reversing lever 49
Reversing lever position signalization 49
Gear shifting 49
Selection of road or reduced speeds 50
Gear shifting from lower to higher gears 50
Gear shifting from higher to lower gears 50
The principles of appropriate use of tractors 51
The description of the system of travel clutches 51
The way of controlling the travel clutch by 51
The differences in ways of controlling the travel clutch by 51
Dead start of tractor in regular operation – automatic dead start function 52
Dead start of tractor in regular operation – clutch pedal 52
Change the direction of drive 52
Change the direction of drive by means of reversing lever 52
Change the direction of drive – using the clutch pedal 53
Gear shifting 53
Gear shifting – using the clutch pedal 53
Two-stage torque multiplier 53
Travelling up the slope 54
Travelling down the slope 54
Differential lock 54
Control of front driving axle 55
Driving with front drive axle engaged 55
Foot brakes 55
Trailer and semi-trailer air brakes 56
CONTENS
4
Warning indication of air pressure drop 56
One-hose and two-hose brakes 57
One-hose brakes 57
Two-hose brakes 58
Hydraulic brakes of trailers 58
Connecting and disconnecting quick couplings of trailer hydraulic brakes 58
Stopping the tractor – manual brake 59
Stopping the engine 59
Leaving the tractor 60
Hydrostatic steering failure warning signalization 60
Important notification 60
Running in the tractor 61
General principles of new tractor run-in in first 100 hours of operation 61
In first 10 hours of operation 61
From 100 hours of operation 61
Transportation 63
Front hook 63
Multistage adjustable suspension 63
Vertical adjustment and multistage suspension disassembly 63
Automatic mouth of the CBM stage hitch 64
Aggregation with trailer and semitrailer 64
Maximum permitted vertical static suspensions load for trailers and semitrailers 64
Drive of agricultural machinery 65
Working with PTO shaft 65
PTO shaft covers 65
Switching of the rear PTO shaft 66
PTO shaft revolutions 540 and 1000 rpm shifting lever 66
Engaging rear PTO shaft – Independent revolutions 67
Engagement of rear PTO shaft – dependent revolutions 68
Front PTO shaft 69
Engagement of the front output shaft Zuidberg 69
Maximum transmitted output 70
Drive of machines with greater inertia masses 70
Hydraulic system 71
Hydraulic equipment 71
Hydraulic control panel 71
Means of internal hydraulic circuit regulation 71
Internal hydraulic circuit control elements 72
Free (floating) position 72
Hydraulic sensitivity system control 72
Speed of three-point linkage lowering control 72
Position regulation of rear three-point linkage heave 73
Power regulation of three-point linkage heave 73
Mixed regulation of three-point linkage heave 74
External hydraulic circuit 74
Extrernal hydraulic circuit control elements 74
Function of control levers of the outer hydraulic circuit of the three-section distributor 75
Two-section switchboard external hydraulic circuit controlling levers function 76
Quick-couplers engagement and disengagement 76
Connecting machines and tools to external hydraulic circuit 77
Control of the front 3-point hitch 77
Front outlets of the external hydraulic circuit 78
Control of the external hydraulic circuit front outlets 78
Hitches 79
Rear three-point linkage 79
Safety principles when working with a three-point linkage 79
Vertical adjusment of lifting draw bars 79
Fixed and free position of lower hydraulic draw bars 80
Limiting draw bars 80
Upper draw bar 81
Selection of holes in bracket 82
*Lower draw bar with slipping out end pieces 82
*Front three-point hitch 82
CONTENS
5
Controlling front three-point hitch 83
Adjusting the lowering rate of the front three-point hitch 83
Hydraulic lock of the front three-point hitch 83
Working and transport position of the front three-point hitch 84
Driving with agricultural machines attached to the front three-point hitch 84
Wheel track change 85
Change of front wheels track with front drive axle 85
Setting wheel stops with front drive axle 86
Front wheels toe-in 86
Adjustment of toe-in of the wheels of the front driving axle 87
Front drive axle fenders 87
Rear wheel track change 88
Ballast weights 89
Ballast weights in front of bonnet grill 89
Weights of rear wheels 89
Valve for filling tires with liquid 89
Making front wheels stable 90
Filling tires with liquid procedure 90
Draining liquid from tires procedure 91
Anti-freezing solution for filling tires 91
Electric installation 93
Basic service information 93
Accumulator battery 93
Battery disconnector 93
Accumulator battery maintenance 94
Alternator 94
Alternator maintenance 95
Fuse box 95
Placement of fuses in fuse box 96
Lights adjustment in tractor´s grill check 98
Lights adjustment in tractor´s grill 98
Lights adjustment in cab roof check 99
List of lamps 99
Tractor maintenance 101
Service inspections 101
Steps performed daily before the start of work 101
Before starting the engine 101
After starting the engine 101
Steps performed every 50 hours of work 101
Steps taken after every 100 hours of operation 101
Steps taken after every 500 hours of operation 101
Steps taken beyond 500 Mth interval 102
Monthly performed actions 102
Replacing fillings and filters 103
Used operation liquids and fillings – amount 104
Zetor service fillings 104
Motor oils 104
Specification of oil for tractor transmission devices 104
Specification of oil for the front driving axle 104
Other recommended service fillings tested on Zetor tractors 104
Oil to gear systems of tractors 104
Oil for the front driving axle 105
Front PTO oil 105
Plastic lubricant for the tractor 106
Liquid for the cooling system of the tractors 106
Fuel 106
Hydraulic brake liquid for the tractors 106
Tractor greasing plan 107
Safety instructions for lubrication of the tractor 107
Three-point linkage and rear semi-axes bearings 107
Front three-point hitch 107
Technical maintenance of the tractors after a general overhaul of the main groups 107
Maintenance instructions 109
Front bonnet opening 109
CONTENS
6
Checking oil levels in engine 109
Draining oil from engine 110
Replacing full-continuous motor oil filter 110
Pouring oil to engine 110
Fuel filtering 111
Raw fuel filter clearing 111
Cartridge replacement in the raw fuel filter 111
Cartridge replacement in the fine fuel filter 112
Fuel system venting 112
Air filter maintenance 113
Recovery of the mainair cleaner element 113
Replacing the safety element of the air cleaner 113
Reassembly of the air cleaner elements 114
Replacing the hoses of hydrostatic steering 114
Bleeding the hydraulic circuit of the hydrostatic steering 114
Bleeding the heating system 115
Coolant replacement 116
Checking the oil in gear box, final drive housing and rear axle 117
Replacement of the filter of the hydraulics suction 117
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 118
Gear system drain plug 118
Oil replacement in gear system 118
Filling, controlling and draining hole of oil of front drive axle 119
Filling, controlling and draining hole of oil of front wheels reducers 119
Front PTO 119
Air system tightness inspection 120
Heating filtration element 120
Air-condition filtration elements 120
Filtration elements cleaning 121
Draining the condensate from air collector 121
Air condition maintenance 121
Maintenance of the oil cooler of the front PTO 122
Maintenance and treatment of tires 122
Detaching tractor 122
Adjustment 123
Flat belt drive tension of accessories 123
Stretching the V-belt in the air-conditioner compressor 123
Stretching the V-belt in the compressor 123
Bleeding of tractor brake system 124
2 Deaeration of the main brake valve for trailers 124
3 Deaeration of the brakes of the rear wheels 125
Parking brake adjustment 125
Adjustment of free travel of brake pedals 126
Main technical parameters 127
Main tractor’s parameters (mm) 127
Tractor´s weight 127
Technical data of engines 127
Permitted maximum load of front axle (kg) 128
Permitted maximum load of rear axle (kg) 128
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 128
Condition of steerage 128
Total technically allowed weight of the trailer (kg) 128
Front tires steerability 129
Bearing capacity of rear tires 130
Lifting force of the three-point hitch 131
Performance on rear PTO shaft 131
Tensile force 131
The tractor forward travel speed at nominal engine revolutions (2,200 rpm) – 40 km/h 132
The tractor reverse travel speed at nominal engine revolutions (2,200 rpm) – 40 km/h 133
Independent PTO shaft revolutions 133
Front PTO shaft 133
Clearance-circle and turning circle diameter 133
Index 135
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
