Zetor Tractor Major 60 Major 80 Operator’s Manual – PDF DOWNLOAD
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FILE DETAILS:
Zetor Tractor Major 60 Major 80 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 108
Downloadable : Yes
File Type : PDF
Size: 9.81 MB
DESCRIPTION:
Zetor Tractor Major 60 Major 80 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- You are presented with a user manual amendment which covers the operation and maintenance of a new model of
the PROXIMA series 2011. - You are kindly asked to become familiar with the contents of this manual, even though you may be experienced in
operating other tractors. - The manual contains new information and overview of how the tractor may be used in different kinds of work.
- If the operating, maintenance and safety rules are observed, your new tractor will become a reliable companion for
a long time.
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Major 60 Major 80 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 9
User´s safety instructions 11
General safety regulations 11
Proper clothing 11
Starting the engine 12
Driving operation 12
Transportation of persons, operation 12
Fire prevention principles 13
Preventive daily maintenance 14
Front passenger´s seat notification 15
Protection of cab against aerosols 15
The level of external noise of tractor 16
The level of internal sound of tractor 16
The level of vibrations on driver´s seat 16
Tractors equipped with front end loader 17
Principles for operating tractors equipped with front end loader 18
Zetor tractors used for work in the woods 19
Preventive daily maintenance 21
Preventive daily maintenance 21
Fuel system leaks 21
Engine oil level 21
Cooling system 21
Hydrostatic steering 22
Trailer brakes 22
Hitches 22
After wirk with front implements and in case of cooler clogging 22
Tyres and wheels 23
Short functional test 23
Acquaintance with the tractor 25
Safety cab 25
Opening doors from the outside 25
Opening doors from the inside 25
Rear window 26
Bottom rear window 26
Side window 26
Hinged lid 26
Driver´s seat 27
Tilting steering wheel 27
Panel of switches on cab´s roof 27
Switches and controls on the dashboard 27
Direction indicator switch 28
Headlights switch 28
Front windshield wiper and washer 28
Switch box key in the position (0) 28
Switch box key in the position (I) 29
Switch box key in the position (II) 29
Cab heating 29
Cab heating registers 29
Cab air condition 30
Dashboard 30
Information Display – Basic View 31
Information Display – Maintenance Notifications 31
Information Display – Fault Notifications 31
Manual fuel control lever 31
Hydraulic control 32
Auxiliary hydraulic switchboard control 32
Pedals 32
Differential lock 32
Reversing lever 33
Gear shifting lever 33
Road and reduced speeds shifting lever 33
Manual brake and PTO shaft disengagement lever 33
Front drive axle control lever 34
CONTENTS
3
PTO shaft drive engagement lever 34
PTO shaft revolutions 540 and 1000 rpm shifting lever 34
Battery disconnector 34
Fuel tank 35
Driving operation 37
Before you start the engine 37
Starting the engine 37
If engine does not start 38
Manipulation with starter 38
Immediately after start 38
Engine heating 38
Engine Performance Limitation 39
Drive away 39
Selection of road or reduced speeds 40
Gear shifting 40
Selecting driving direction – Reversing lever 40
Gear shifting from lower to higher gears 41
Gear shifting from higher to lower gears 41
Travelling up the slope 41
Travelling down the slope 41
Differential lock 42
Front drive axle control 42
Driving with front drive axle engaged 42
Foot brakes pedals 42
Trailer and semi-trailer air brakes 43
Notification signalization of air pressure drop 43
Single hose air brakes for trailer 43
Hydraulic brakes of trailers 44
Connecting and disconnecting quick couplings of trailer hydraulic brakes 44
Stopping the tractor – manual brake 44
Stopping the engine 44
Leaving the tractor 45
Hydrostatic steering failure warning signalization 45
Important notification 45
Running in the tractor 47
General principles of new tractor run-in in first 100 hours of operation 47
In first 10 hours of operation 47
From 100 hours of operation 47
Transportation 49
Front hook 49
Multistage adjustable suspension 49
Vertical adjustment and multistage suspension disassembly 49
Automatic mouth of the CBM stage hitch 50
Swing drawbar 50
Modular suspension system for trailers and semitrailers 50
Swing drawbar bracket module 50
Aggregation with trailer and semitrailer 51
Maximum permitted vertical static suspensions load for trailers and semitrailers 51
Drive of agricultural machinery 53
Working with PTO shaft 53
PTO shaft covers 53
Manual disengagement of PTO shaft clutch lever 54
PTO shaft drive engagement lever 54
PTO shaft revolutions 540 and 1000 rpm shifting lever 54
Rear PTO shaft – independent revolutions 55
Rear PTO shaft – dependent revolutions 55
Maximum transmitted output 55
Drive of machines with greater inertia masses 56
Hydraulic system 57
Hydraulic equipment 57
Hydraulic control panel 57
Means of internal hydraulic circuit regulation 57
Internal hydraulic circuit control elements 57
CONTENTS
4
Free (floating) position 58
Speed of three-point linkage lowering control 58
Hydraulic sensitivity system control 58
Position regulation of rear three-point linkage heave 59
Power regulation of three-point linkage heave 59
Mixed regulation of three-point linkage heave 60
External hydraulic circuit 60
Extrernal hydraulic circuit control elements 60
Two-section switchboard external hydraulic circuit controlling levers function 61
One-section switchboard external hydraulic circuit controlling levers function 61
Quick-couplers engagement and disengagement 62
Connecting machines and tools to External hydraulic circuit 62
Hitches 63
Rear three-point linkage 63
Safety principles when working with a three-point linkage 63
Vertical adjusment of lifting draw bars 63
Fixed and free position of lower hydraulic draw bars 64
Limiting draw bars 64
Upper draw bar 64
Selection of holes in bracket 65
*Lower draw bar with slipping out end pieces 65
*Lower draw bar with CBM hooks 65
Securing lower draw bars with CBM hooks 65
Wheel track change 67
Change of front wheels track with front drive axle 67
Setting wheel stops with front drive axle 67
Front wheels toe-in 68
Adjustment of toe-in of the wheels of the front driving axle 68
Front drive axle fenders 68
Rear wheel track change 69
Ballast weights 71
Ballast weights in front of bonnet grill 71
Weights of rear wheels 71
Valve for filling tires with liquid 71
Making front wheels stable 71
Filling tires with liquid procedure 72
Draining liquid from tires procedure 72
Anti-freezing solution for filling tires 73
Electric installation 75
Basic service information 75
Accumulator battery 75
Battery disconnector 75
Accumulator battery maintenance 76
Alternator 76
Alternator maintenance 76
Fuse box 77
Placement of fuses in fuse box 77
Lights adjustment in tractor´s grill check 78
Lights adjustment in tractor´s grill 78
Lights adjustment in cab roof check 78
Tractor maintenance 79
Before starting the engine 79
After starting the engine 79
Steps taken after every 100 hours of operation 79
Steps taken after every 500 hours of operation 79
Steps taken beyond 500 Mth interval 79
Replacing fillings and filters 80
Used operation liquids and fillings – amount 80
ZETOR Service Fillings 81
Motor Oils 81
Specification of Oil for Tractor Transmission Devices 81
Specification of Oil for the Front Driving Axle 81
Specification of Oil for the Tractor Hydrostatic Control System 81
CONTENTS
5
Other Recommended Service Fillings Tested on Zetor Tractors 81
Oil to gear systems of tractors 81
Oil for the front driving axle 81
Oil for the hydrostatic steering of the tractors 82
Plastic lubricant for the tractor 82
Liquid for the cooling system of the tractors 82
Fuel 82
Tractor greasing plan 83
Three-point linkage and rear semi-axes bearings 83
Maintenance instructions 85
Front bonnet opening 85
Checking oil levels in engine 85
Draining oil from engine 85
Replacing full-continuous motor oil filter 86
Pouring oil to engine 86
Fuel Filtering 86
Raw Fuel Filter Clearing 87
Cartridge Replacement in the Raw Fuel Filter 87
Cartridge Replacement in the Fine Fuel Filter 87
Fuel system venting 88
Air Filter Maintenance 88
Recovery of the mainair cleaner element 88
Replacing the safety element of the air cleaner 88
Reassembly of the air cleaner elements 89
Checking amount of oil in hydrostatic steering tank 89
Replacing oil and hydrostatic steering filter element 90
Venting hydraulic circuit of hydrostatic steering 90
Replacing the hoses of hydrostatic steering 91
Bleeding the Heating System 91
Coolant replacement 92
Checking the oil in gear box, final drive housing and rear axle 92
Replacing oil filter element of hydraulic pump 93
Gear system drain plug 93
Oil replacement in gear system 93
Filling, controlling and draining hole of oil of front drive axle 94
Filling, controlling and draining hole of oil of front wheels reducers 94
Air system tightness inspection 94
Heating filtration element 94
Air-condition filtration elements 95
Filtration elements cleaning 95
Draining the condensate from air collector 95
Air condition maintenance 95
Maintenance and treatment of tires 96
Detaching tractor 96
Adjustment 97
Flat belt drive tension of accessories 97
Stretching the V-Belt in the Air-Conditioner Compressor 97
Stretching the V-Belt in the Compressor 97
P T O shaft clutch control lever adjustment 98
Adjusting clutch pedal 98
Main technical parameters 99
Main tractor’s parameters (mm) 99
Tractor´s weight 99
Technical data of engines 99
Permitted maximum load of front axle (kg) 100
Permitted maximum load of rear axle (kg) 100
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 100
Front tires steerability 100
Bearing capacity of rear tires 101
Hydraulic system 101
Tractor´s speed in km/h with engine nominal revolutions 101
Performance on rear PTO shaft 102
Independent PTO shaft revolutions 102
Clearance-circle and turning circle diameter 102
Index 103
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