Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
Size: 27.1 MB
DESCRIPTION:
Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General safety regulations
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
TABLE OF CONTENTS:
Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
Used pictograms 14
General safety regulations 18
Proper clothing 18
Starting the engine 18
Driving operation 19
Risk of the tractor overturning 20
Transportation of persons, operation 20
Leaving the tractor 21
Fire prevention principles 21
Preventive daily maintenance 23
Driver’s seat 24
Front passenger´s seat notification 24
Protection of cab against aerosols 24
Level of external and internal noise 25
The level of vibrations on driver´s seat 25
Aggregation tractor – machine/trailer 26
Tractors equipped with front end loader 26
Principles for operating tractors equipped with front end loader 27
Zetor tractors used for work in the woods 28
Safety labels 28
Preventive daily maintenance 29
Preventive daily maintenance 29
Fuel system leaks 29
Engine oil level 29
Cooling system 29
Windshield washer tank 30
Washer nozzle 30
Trailer brakes 30
Hydrostatic steering 30
Air cleaner 31
Cab filtration 31
Hitches 31
Inspection of fouling of coolers 32
After work with front implements and in case of cooler clogging 32
Tyres and wheels 32
Short functional test 32
Acquaintance with the tractor 33
Safety cabin 33
Opening the door from the outside 33
Opening the door from the inside 33
Rear window 34
Side window 34
Emergency exits 34
Hinged lid 35
Adjustable screen and cover of the swing lid 35
Shelf 35
Rear view mirrors 36
Internal lighting 36
Control Panel Lighting 36
Cab Steps Lights (only if equipped with the light controller) 37
Aggregation opening 37
Driver’s seat Sears 38
Passenger´s seat 39
Tilting and protrusion of steering wheel 39
Control panel on the right column of the cabin 40
Windscreen wiper 40
Front wiper speed switch 40
Rear window wiper 41
Windscreen washer 41
Switching On the Top Work Lights (version without *light controller) 41
*Work Lights and Beacon Control Panel (light controller) 42
Switching on Work Lights and Beacons 43
Tractor Cab Lighting Control 44
Steps Lights Control 44
Day / Night Mode 44
Work Lights Memory 45
Automatic Work Lights Activation according to the Selected Driving Direction (FNR Automatics) 45
Control panel on the right rear mudguard 46
Panel of the instrument panel 46
Lights switch 47
Lights switch between the grill and the cabin 47
Direction lights, lower beam head lights, head lights and horn switches 47
Switch box 48
Switch box key in the position (0) 48
Switch box key in the position (I) 48
Switch box key in the position (II) 48
Manual throttle 49
Pedals and levers 49
Reversing lever 49
Gear shifting lever 50
Gear shifting scheme 50
Road and reduced speeds shifting lever 50
PTO revolutions preselection lever 51
Auxiliary hydraulic switchbox control (external hydraulic circuit) 51
Manual brake lever and coupling for semi-trailer control lever 51
Battery disconnector 52
Heating control panel, * air-condition 53
Heating valve control (A) 53
Switch air-condition (C) 53
Air circulation in cabin control (D) 54
Proper function of the heating and air-condition system 54
Fast heating of the cabin area 55
Fast cooling of the space of the cabin 55
Immediately after cooling the cabin 56
Operation of heating or air-condition with tractor´s work 56
Air-condition and heating registers 57
Heating and air conditioning vents control 57
Front windshield defrosting 57
Fuel tank 58
Fuel tank drain plug 58
Urea tank 58
Instrument panel 59
Instrument panel – signal lamps 59
Instrument panel – instruments 60
Instrument panel – buttons 60
Display description 61
Display – change of display 61
Display – display of air pressure in the air-pressure system of the tractor 64
Display – warning of low air pressure in the air-pressure system of the tractor 64
Display – resetting data 65
Display – manual brake 65
Display – service menu 66
Service menu 66
Display – indicator of service inspection intervals 67
Exceeding the service interval 67
Zeroing (reset) of the indicator of service inspection intervals 67
Error signalling 68
Display – error messages 68
Description of the display of error messages 69
Symbols of tractor nodes 69
Display – history of defects 69
Display – setting language mutation 70
Display – backlight of display 70
Display – setting of day and night backlight of the display 71
Display – setting the automatic mode of the display backlight 72
Display – setting and calibration 73
Travel speed calibration 74
Display – machined area 75
Machined area menu 75
Processed area – user selection 76
The processed area – setting of the width of aggregation 76
Machined area record 77
System of treatment of exhaust gases – setting 77
Instrument panel – warning 78
Replenish fuel 78
Add urea 78
High temperature of the cooling liquid 79
High oil temperature in the gearbox 79
Full pushing filter of the gearbox distributor 80
Signalling of driver’s seat 80
System of additional treatment of exhaust gases 81
Conditions for DPF operation 82
Error signalling of DPF system 83
Conditions for SCR system operation 83
Urea (Aqueous Urea Solution AUS 32, DEF) 84
Principles for safe handling of urea (AUS 32, DEF) 84
Error signalling of SCR system 85
Indication of DPF and SCR errors on the display of the instrument panel 85
Indication of amount of urea in the tank 86
Reduction of the engine power and engine revolutions 87
Signalling of whether DPF is full 89
Long-term shutdown of tractor 89
Repairs and maintenance of the system of additional treatment of exhaust gases 89
System of treatment of exhaust gases – setting 90
Automatic regeneration of the diesel particulate filter – REGEN AUTO 90
Inhibition of regeneration of the diesel particulate filter – REGEN INHIBIT 91
Driving operation 93
Starting the engine 93
Non-permitted starting 93
If you do not succeed in starting the engine 94
Ignition system failure signalization 94
*Coolant heater 94
Starting the engine while using coolant heater 95
Immediately after start 95
Engine heating 95
Error signalling 96
Indication of the limitation of the engine power and engine revolutions 96
Signalling errors in the system of additional treatment of exhaust gases 97
Diesel particle filter 98
Filter of solid particles – indication of operation and failures of the system 98
Diesel particle filter regeneration 99
Reversing lever 100
Reversing lever position signalization 100
Driver´s seat – safety switch 100
Gear shifting 101
Shifting road and reduced speeds 101
Road and reducing speeds lever position signalization 101
The principles of appropriate use of tractors 102
The description of the system of travel clutches 102
The way of controlling the travel clutch by 102
The differences in ways of controlling the travel clutch by 102
Interrupted sound signal 103
Dead start of the tractor 103
Dead start of tractor in regular operation – automatic dead start function 104
Dead start by means of automatic dead start function 104
Dead start of tractor in regular operation – clutch pedal 104
Dead start – using the clutch pedal 104
Change the direction of drive 105
Change the direction of drive by means of reversing lever 105
Change the direction of drive – using the clutch pedal 105
Gear shifting 106
Gear shifting – Using the clutch pedal 106
Gear shifting – using the clutch control button on the head of gear shifting lever 106
Blocking the automatic dead start function 106
Three-gear torque multiplier 107
Signalization of multiplier function 107
Increasing, decreasing the travel speed by two gears 107
Multiplier preselection switch 108
Automatic multiplier shifting 108
Front drive axle control 110
Driving with engaged front axle drive 110
Front Drive Axle Control – Manual Mode 110
Automatically disconnect the front axle – manual mode 111
Front Drive Axle Control – Automatic Mode 111
Automatic front axle control mode 111
Suspension front drive axle 112
Automatic front axle suspension mode 112
Front axle suspension suspension blocking mode 112
Height adjustment of the front part of the tractor 112
Differential lock control 113
Differential lock control – automatic mode 113
Automatic mode of differential lock control 113
Manual brake – signalization 114
Driving up the slope 114
Driving down the slope 114
Foot brakes 115
Emergency braking 115
Brakes of trailers and semi-trailers 115
Connection of the ABS system of the trailer or semi-trailer 115
The button for temporary deactivation of brakes of the trailer or semi-trailer 116
Air brakes of trailers and articulated trailers 117
Warning signalization of air pressured drop 117
One-hose and two-hose brakes 118
One-hose brakes 118
Two-hose brakes 118
*Hydraulic brakes of trailers 119
Connecting and disconnecting quick couplings of trailer hydraulic brakes 119
The socket for connection of the electrical installation of the trailer or semi-trailer 119
Stopping the tractor – manual brake 120
Stopping the engine 120
Leaving the tractor 121
Warning signalization of hydrostatic steering failure 121
Important warnings 121
Limiting travel speed 122
Running in the tractor 123
General principles of new tractor run-in in first 100 hours of operation 123
In first 10 hours of operation 123
From 100 hours of operation 123
Transportation 125
Front hook 125
Height adjustment and disassembly of the CBM stage hitch 126
Automatic mouth of the CBM stage hitch 126
Modular system of hitches for trailers and semi-trailers 127
Swinging draw-bar console module 127
Swinging draw-bar console with a fixed pin module 127
Console with a ø 80 ball module 128
Hitch for a single-axle CBM semi-trailer 128
Uncoupling of a single-axle trailer 128
Coupling of a single-axle trailer 128
Maximum permissible vertical static load of hitches for trailers and semi-trailers 129
Drive of agricultural machinery 131
Work with PTO shaft 131
Display of revolutions of PTO shafts 131
Replaceable end points of rear PTO shaft 131
Control elements of PTO shafts 132
The buttons for activation of PTO shafts 132
Selection switch of rear PTO clutch revolutions (P T O ) 132
Rear PTO shaft revolutions preselection lever 133
Standard and economical independent revolutions of rear PTO shaft 133
Dependent and independent rear PTO shaft revolutions 134
Automatic disengagement of PTO clutch 134
Setting automatic disengagement of PTO shaft clutch – display description 135
Automatic disengagement of PTO shaft clutch – return to basic setting 135
Work with automatic disengagement of PTO shaft clutch 136
Facilitating connection of joint shaft of an aggregated machine to the tractor 137
Working modes of PTO shafts 137
Activation of the rear PTO shaft – independent revolutions – common working mode 138
Activation of the rear PTO shaft – independent revolutions – stationary working mode 139
Deactivation of the rear PTO shaft – independent revolutions 140
Rear PTO shaft switch – dependent speed – ordinary mode of operation 141
Front PTO shaft 142
Activation of the front PTO shaft – common working mode 142
Activation of the front PTO shaft – stationary working mode 143
Deactivation of the front PTO shaft 143
Maximum transferred output 144
Drive of machines with greater inertia masses 144
Hydraulic system 145
Hydraulic system 145
Hydraulic pump 145
Control elements placement 145
Outer hydraulic circuit 145
Connecting and disconnecting quick-couplers 145
Quick-couplings with drip collection 145
Amount of oil taken from outer hydraulic drives 146
Hydraulic distributor of the outer hydraulic circuit 146
Description of the functions of individual positions of control levers of the hydraulic distributor 147
Rear outlets of the outer hydraulic circuit 147
Front outlets of the outer hydraulic circuit 148
Connecting machines and implements to the outer hydraulic circuit 148
Electro-hydraulic system 149
Control element functions 149
Equipment ‘OFF’ 149
Blocking cancellation 150
Quick sinking 150
Transport of implements 151
Stop position 151
Vibration compensator (damper) 151
Limitation of the upper position of the three-point hitch 152
Lowering speed 152
Free position 152
Setting the control of three-point hitch 152
Manual setting of control of three-point hitch 153
Automatic control of three-point hitch 153
Using the rear control 154
External control buttons of the electro-hydraulic system 154
Indication of EHR-B errors 155
Description of signals of EHR-B electro-hydraulic system errors 155
Description of minor errors of the EHR-B electro-hydraulic system 156
Hitches 157
Rear three-point hitch 157
Safety principles of working with the three-point hitch 158
Height adjustment of the lifting draw-bars 158
Fixed and free position of the lower hydraulic draw-bars 158
Limiting draw-bars 159
*Lower draw bar with slipping out end pieces 159
*Lower draw bar with CBM hooks 159
Securing lower draw bars with CBM hooks 159
Upper draw-bar 160
*Front three-point hitch 160
Controlling front three-point hitch 160
Adjusting the lowering rate of the front three-point hitch 160
Hydraulic lock of the front three-point hitch 161
Working and transport position of the front three-point hitch 161
Driving with agricultural machines attached to the front three-point hitch 161
Wheel track chang 163
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 163
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 163
Front wheels track of front drive axle in tractors equipped with non-removable discs 164
Toe-in of the wheels of the front driving axle 165
Adjustment of toe-in of the wheels of the front driving axle 165
Front drive axle fenders 166
Front Suspended Drive Axle Fenders 166
Setting wheel stops with front drive axle 166
Rear wheels wheel track 167
Gauges of the tractor rear wheels equipped with screwed footer discs 167
Rear wheel track change 167
The gauges of the tractor rear wheels equipped with solid discs 168
Ballast weights 169
*Rear wheel weights 169
Bottom weights 169
*Front weights 169
*Weight of the front three-point hitch 170
Valve for filling tyre tubes with liquid 170
Procedure of filling the tyres with liquid 171
Procedure of draining liquid from the tyres 171
Wedging the front wheels 172
Antifreeze solution for tyre filling 172
Electric installation 173
Basic service information 173
Accumulator battery 173
Battery disconnector 174
Accumulator battery maintenance 175
Alternator 176
Alternator maintenance 176
Electric installation overload 176
Fuse panels 177
Checking the adjustment of the front grill headlights 182
Adjusting the front grill headlights 183
Check of the Adjustment of the Low Beam Lights in the Cab Roof 183
List of lamps 184
Tractor maintenance 185
Service inspections 185
Steps performed daily before the start of work 185
Steps performed every 50 hours of work 185
Steps performed every 100 hours of work 185
Steps performed every 500 hours of work 185
Steps performed outside the interval of 500 hours of work 186
Monthly performed actions 186
Filling and filter replacement 187
Used operation liquids and filling – quantities 188
ZETOR service fillings 188
Motor oils 188
Oil in the gearbox and final drivehousing 188
Oil for the front driving axle 188
Oil for the front PTO 188
Specification of oils for Zetor engines equipped by diesel particle filter 189
Specification of the oil for the gearbox housing and the final drive housing 189
Specification of oil for the front driving axle 189
Plastic lubricant for the tractor 189
Liquid for the cooling system of the tractors 189
Fuel for Zetor engines which are equipped with diesel paricle filter 190
Urea (urea solution AUS 32) 190
Tractor greasing scheme 191
Safety instructions for lubrication of the tractor 191
Solid front drive axle 191
Suspension front drive axle 192
Hitch for a single-axle semi-trailer 192
Front three-point hitch 192
Three-point hitch 193
Hitch mouth for a trailer 193
Technical maintenance of the tractors after a general overhaul of the main groups 193
Maintenance instructions 195
Opening the hood 195
Checking the oil level in the engine 196
Draining oil from the engine 196
Filling the engine with oil 196
Replacement of carter exhaust oil separator filter element 196
Replacing the fuel filter element 197
Bleeding the fuel system 197
Dry air cleaner maintenance instructions 198
Air cleaner disassembly 198
Recovery of the mainair cleaner element 198
Replacing the safety element of the air cleaner 198
Reassembly of the air cleaner elements 199
Bleeding the hydraulic circuit of the hydrostatic steering 199
Replacing the hydrostatic steering hoses 199
Replacing coolant 200
Check and replacement of oil in gear box 201
Draining and checking holes 201
Checking the oil in gearbox 201
After draining oil 201
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 202
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 202
Filling, controlling and draining hole of oil of front drive axle 203
Filling, controlling and draining hole of oil of front wheels reducers 203
Front PTO 203
Filter installation instructions 204
Cleaning the heating filters 204
Air-conditioning maintenance 205
Draining condensate from the air reservoir 205
Checking the air systems for leaks 206
Working Pressure of Trailer Air Brakes 206
Maintenance and treatment of tyres 206
Recommended inflation values of the front wheel tyres 207
Tyres for driving wheels 207
Tractor shutdown and recommended points for tractor lifting 208
Diesel particle filter maintenance 208
Adjustment 209
Flat belt drive tension of accessories 209
Bleeding the brake system of the tractor 209
Foot brake check 209
Foot brake adjustment 210
Parking brake adjustment 210
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 210
Adjusting the bowden cable 210
Main technical parameters 211
Main tractor’s parameters (mm) 211
Technical data of engines 212
Permitted maximum load of front axle (kg) 213
Permitted maximum load of rear axle (kg) 213
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 213
Manoeuvrability condition 213
Front tires steerability 214
Change of the load-bearing capacity of the front tyres (%) 214
Bearing capacity of rear tires 215
Change of the load capacity of the rear tyres (%) 216
Permitted combinations of wheels for tractors 216
Performance on rear PTO shaft 217
Lifting force of the three-point hitch 217
Tensile force 217
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) 218
Dependent PTO shaft revolutions with nominal engine revolutions 219
Independent rear pto shaft revolutions 220
Speed of the Zuidberg front PTO 220
The outer contour and the turning circle diameter of the tractor 220
Calculation of tractor load limit 221
Index 225
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