Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 216
Downloadable : Yes
File Type : PDF
Size: 17.6 MB
DESCRIPTION:
Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General safety regulations:
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Risk of the tractor overturning 15
Transportation of persons, operation 15
Fire prevention principles 16
Preventive daily maintenance 16
Driver’s seat 18
Front passenger´s seat notification 18
Protection of cab against aerosols 18
Level of external and internal noise 19
The level of vibrations on driver´s seat 19
Aggregation tractor – machine/trailer 20
Tractors equipped with front end loader 20
Principles for operating tractors equipped with front end loader 21
Zetor tractors used for work in the woods 22
Safety labels 22
Preventive daily maintenance 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Windshield washer tank 24
Washer nozzle 24
Trailer brakes 24
Hydrostatic steering 25
Air cleaner 25
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 26
After work with front implements and in case of cooler clogging 26
Tyres and wheels 26
Short functional test 26
Acquaintance with the tractor 27
Safety cabin 27
Opening the door from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Hinged lid 28
Adjustable screen and cover of the swing lid 29
Shelf 29
Rear view mirrors 30
Internal lighting 30
Aggregation opening 30
Driver’s seat Sears 31
Passenger´s seat 31
Tilting and protrusion of steering wheel 32
Control panel on the right column of the cabin 32
Windscreen wiper 32
Front wiper speed switch 33
Rear window wiper 33
Windscreen washer 33
Upper working lights switching on 34
Control panel on the right rear mudguard 34
Panel of the instrument panel 35
Lights switch 35
Lights switch between the grill and the cabin 35
Direction lights, lower beam head lights, head lights and horn switches 36
Switch box 37
Switch box key in the position (0) 37
Switch box key in the position (I) 37
Switch box key in the position (II) 37
Manual throttle 38
Pedals and levers 38
Reversing lever 38
Gear shifting lever 39
Gear shifting scheme 39
Road and reduced speeds shifting lever 39
PTO revolutions preselection lever 39
Auxiliary hydraulic switchbox control (external hydraulic circuit) 40
Manual brake lever and coupling for semi-trailer control lever 40
Battery disconnector 40
Heating control panel, * air-condition 41
Heating valve control (A) 41
Switch air-condition (C) 41
Air circulation in cabin control (D) 42
Proper function of the heating and air-condition system 42
Fast heating of the cabin area 42
Fast cooling of the space of the cabin 42
Immediately after cooling the cabin 43
Operation of heating or air-condition with tractor´s work 43
Air-condition and heating registers (A) 43
Front windshield (B) defrosting 44
*Air filter with active carbon 44
Fuel tank 45
Fuel tank drain plug 45
Urea tank 45
Instrument panel 47
Instrument panel – signal lamps 47
Instrument panel – instruments 48
Instrument panel – buttons 48
Display description 49
Display – change of display 49
Display – display of air pressure in the air-pressure system of the tractor 52
Display – warning of low air pressure in the air-pressure system of the tractor 52
Display – resetting data 53
Display – manual brake 53
Display – service menu 53
Service menu 54
Display – indicator of service inspection intervals 54
Exceeding the service interval 54
Zeroing (reset) of the indicator of service inspection intervals 55
Error signalling 56
Display – error messages 56
Description of the display of error messages 57
Symbols of tractor nodes 57
Display – history of defects 58
Display – setting language mutation 59
Display – backlight of display 59
Display – setting of day and night backlight of the display 60
Display – setting the automatic mode of the display backlight 61
Display – setting and calibration 62
Travel speed calibration 63
Display – machined area 64
Machined area menu 64
Processed area – user selection 65
The processed area – setting of the width of aggregation 65
Machined area record 66
System of treatment of exhaust gases – setting 67
Instrument panel – warning 67
Replenish fuel 67
CONTENTS
4
Add urea 67
High temperature of the cooling liquid 68
High oil temperature in the gearbox 68
Full pushing filter of the gearbox distributor 69
Signalling of driver’s seat 69
System of additional treatment of exhaust gases 71
Conditions for DPF operation 72
Error signalling of DPF system 73
Conditions for SCR system operation 73
Urea (Aqueous Urea Solution AUS 32, DEF) 74
Principles for safe handling of urea (AUS 32, DEF) 74
Error signalling of SCR system 75
Indication of DPF and SCR errors on the display of the instrument panel 75
Indication of amount of urea in the tank 76
Reduction of the engine power and engine revolutions 77
Signalling of whether DPF is full 78
Long-term shutdown of tractor 78
Repairs and maintenance of the system of additional treatment of exhaust gases 78
System of treatment of exhaust gases – setting 79
Automatic regeneration of the diesel particulate filter – REGEN AUTO 79
Inhibition of regeneration of the diesel particulate filter – REGEN INHIBIT 80
Driving operation 81
Starting the engine 81
Non-permitted starting 81
If you do not succeed in starting the engine 82
Ignition system failure signalization 82
*Coolant heater 82
Starting the engine while using coolant heater 83
Immediately after start 83
Engine heating 83
Error signalling 84
Indication of the limitation of the engine power and engine revolutions 84
Signalling errors in the system of additional treatment of exhaust gases 85
Diesel particle filter 85
Filter of solid particles – indication of operation and failures of the system 86
Diesel particle filter regeneration 87
Reversing lever 87
Reversing lever position signalization 88
Driver´s seat – safety switch 88
Gear shifting 88
Recommendation for gear shift 88
Shifting road and reduced speeds 89
Road and reducing speeds lever position signalization 89
The principles of appropriate use of tractors 90
The description of the system of travel clutches 90
The way of controlling the travel clutch by 90
The differences in ways of controlling the travel clutch by 90
Interrupted sound signal 91
Dead start of the tractor 91
Dead start of tractor in regular operation – automatic dead start function 91
Dead start by means of automatic dead start function 91
Dead start of tractor in regular operation – clutch pedal 92
Dead start – using the clutch pedal 92
Change the direction of drive 93
Change the direction of drive by means of reversing lever 93
Change the direction of drive – using the clutch pedal 94
Gear shifting 94
Gear shifting – Using the clutch pedal 94
Gear shifting – using the clutch control button on the head of gear shifting lever 94
Blocking the automatic dead start function 94
Three-gear torque multiplier 94
Signalization of multiplier function 95
Increasing, decreasing the travel speed by two gears 95
Multiplier preselection switch 96
Automatic multiplier shifting 96
Front drive axle control 98
Driving with engaged front axle drive 98
Front Drive Axle Control – Manual Mode 98
Automatically disconnect the front axle – manual mode 99
Front Drive Axle Control – Automatic Mode 99
Automatic front axle control mode 99
Suspension front drive axle 100
Automatic front axle suspension mode 100
Front axle suspension suspension blocking mode 100
Height adjustment of the front part of the tractor 100
Differential lock control 101
Differential lock control – automatic mode 101
Automatic mode of differential lock control 102
Manual brake – signalization 102
Driving up the slope 102
Driving down the slope 102
Foot brakes 103
Emergency braking 103
Brakes of trailers and semi-trailers 103
Connection of the ABS system of the trailer or semi-trailer 103
The button for temporary deactivation of brakes of the trailer or semi-trailer 104
Air brakes of trailers and articulated trailers 104
Warning signalization of air pressured drop 105
One-hose and two-hose brakes 105
One-hose brakes 105
Two-hose brakes 105
Hydraulic brakes of trailers 106
Connecting and disconnecting quick couplings of trailer hydraulic brakes 106
The socket for connection of the electrical installation of the trailer or semi-trailer 106
Stopping the tractor – manual brake 107
Stopping the engine 107
Leaving the tractor 107
Warning signalization of hydrostatic steering failure 108
Important warnings 108
Limiting travel speed 108
Running in the tractor 109
General principles of new tractor run-in in first 100 hours of operation 109
In first 10 hours of operation 109
From 100 hours of operation 109
Transportation 111
Front hook 111
Height adjustment and disassembly of the CBM stage hitch 111
Automatic mouth of the CBM stage hitch 112
Swing drawbar 112
Modular system of hitches for trailers and semi-trailers 112
Swinging draw-bar console module 112
Swinging draw-bar console with a fixed pin module 113
Console with a ø 80 ball module 113
Hitch for a single-axle CBM semi-trailer 113
Uncoupling of a single-axle trailer 113
Coupling of a single-axle trailer 114
Maximum permissible vertical static load of hitches for trailers and semi-trailers 114
Drive of agricultural machinery 115
Work with PTO shaft 115
Display of revolutions of PTO shafts 115
Replaceable end points of rear PTO shaft 115
Control elements of PTO shafts 116
The buttons for activation of PTO shafts 116
Selection switch of rear PTO clutch revolutions (P T O ) 116
Rear PTO shaft revolutions preselection lever 117
Standard and economical independent revolutions of rear PTO shaft 118
Dependent and independent rear PTO shaft revolutions 118
Automatic disengagement of PTO clutch 119
Setting automatic disengagement of PTO shaft clutch – display description 119
Automatic disengagement of PTO shaft clutch – return to basic setting 119
Work with automatic disengagement of PTO shaft clutch 120
Facilitating connection of joint shaft of an aggregated machine to the tractor 121
Working modes of PTO shafts 121
Activation of the rear PTO shaft – independent revolutions – common working mode 122
Activation of the rear PTO shaft – independent revolutions – stationary working mode 123
Deactivation of the rear PTO shaft – independent revolutions 124
Rear PTO shaft switch – dependent speed – ordinary mode of operation 125
Front PTO shaft 126
Activation of the front PTO shaft – common working mode 126
Activation of the front PTO shaft – stationary working mode 127
Deactivation of the front PTO shaft 127
Maximum transferred output 128
Drive of machines with greater inertia masses 128
Hydraulic system 129
Hydraulic system 129
Hydraulic pump 129
Control elements placement 129
Outer hydraulic circuit 129
Connecting and disconnecting quick-couplers 129
Quick-couplings with drip collection 129
Amount of oil taken from outer hydraulic drives 130
Hydraulic distributor of the outer hydraulic circuit 131
Description of the functions of individual positions of control levers of the hydraulic distributor 131
Rear outlets of the outer hydraulic circuit 132
Front outlets of the outer hydraulic circuit 132
Connecting machines and implements to the outer hydraulic circuit 133
Electro-hydraulic system 135
Control element functions 135
Equipment ‘OFF’ 135
Blocking cancellation 136
Quick sinking 136
Transport of implements 137
Stop position 137
Vibration compensator (damper) 137
Limitation of the upper position of the three-point hitch 138
Lowering speed 138
Free position 138
Setting the control of three-point hitch 138
Manual setting of control of three-point hitch 139
Automatic control of three-point hitch 139
Using the rear control 140
External control buttons of the electro-hydraulic system 140
Indication of EHR-B errors 141
Description of signals of EHR-B electro-hydraulic system errors 141
Description of minor errors of the EHR-B electro-hydraulic system 142
Hitches 143
Rear three-point hitch 143
Safety principles of working with the three-point hitch 144
Height adjustment of the lifting draw-bars 144
Fixed and free position of the lower hydraulic draw-bars 144
Limiting draw-bars 144
*Lower draw bar with slipping out end pieces 145
*Lower draw bar with CBM hooks 145
Securing lower draw bars with CBM hooks 145
Upper draw-bar 146
*Front three-point hitch 146
Controlling front three-point hitch 146
Adjusting the lowering rate of the front three-point hitch 147
Hydraulic lock of the front three-point hitch 147
Working and transport position of the front three-point hitch 147
Driving with agricultural machines attached to the front three-point hitch 147
Wheel track chang 149
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 149
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 149
Front wheels track of front drive axle in tractors equipped with non-removable discs 150
Toe-in of the wheels of the front driving axle 150
Adjustment of toe-in of the wheels of the front driving axle 151
Front drive axle fenders 151
Setting wheel stops with front drive axle 152
Rear wheels wheel track 153
Gauges of the tractor rear wheels equipped with screwed footer discs 153
Rear wheel track change 154
The gauges of the tractor rear wheels equipped with solid discs 154
Ballast weights 155
*Rear wheel weights 155
Bottom weights 155
*Front weights 155
*Weight of the front three-point hitch 156
Valve for filling tyre tubes with liquid 156
Procedure of filling the tyres with liquid 156
Procedure of draining liquid from the tyres 157
Wedging the front wheels 157
Antifreeze solution for tyre filling 158
Electric installation 159
Basic service information 159
Accumulator battery 159
Battery disconnector 160
Accumulator battery maintenance 161
Alternator 162
Alternator maintenance 162
Electric installation overload 162
Fuse panels 163
Checking the adjustment of the front grill headlights 167
Adjusting the front grill headlights 167
Checking the adjustment of the cab roof headlights 168
List of lamps 168
Tractor maintenance 169
Service inspections 169
Steps performed daily before the start of work 169
Steps performed every 50 hours of work 169
Steps performed every 100 hours of work 169
Steps performed every 500 hours of work 169
Steps performed outside the interval of 500 hours of work 170
Monthly performed actions 170
Filling and filter replacement 171
Used operation liquids and filling – quantities 172
ZETOR service fillings 172
Motor oils 172
Oil in the gearbox and final drivehousing 172
Oil for the front driving axle 172
Specification of oils for Zetor engines equipped by diesel particle filter 172
Specification of the oil for the gearbox housing and the final drive housing 172
Specification of oil for the front driving axle 172
Other recommended service fillings tested on Zetor tractors 173
Oils for Zetor engines which are equipped with diesel particle filter 173
Oil to gear systems of tractors 173
Front PTO oil 173
Oil for the front driving axle 174
Plastic lubricant for the tractor 174
Liquid for the cooling system of the tractors 174
Fuel for Zetor engines which are equipped with diesel paricle filter 174
Urea (urea solution AUS 32) 175
CONTENTS
8
Tractor greasing scheme 176
Safety instructions for lubrication of the tractor 176
Solid front drive axle 176
Suspension front drive axle 177
Hitch for a single-axle semi-trailer 177
Front three-point hitch 177
Three-point hitch 178
Hitch mouth for a trailer 178
Technical maintenance of the tractors after a general overhaul of the main groups 178
Maintenance instructions 179
Opening the hood 179
Checking the oil level in the engine 179
Draining oil from the engine 180
Filling the engine with oil 180
Replacement of carter exhaust oil separator filter element 180
Replacing the fuel filter element 181
Bleeding the fuel system 181
Dry air cleaner maintenance instructions 182
Air cleaner disassembly 182
Recovery of the mainair cleaner element 182
Replacing the safety element of the air cleaner 182
Reassembly of the air cleaner elements 183
Bleeding the hydraulic circuit of the hydrostatic steering 184
Replacing the hydrostatic steering hoses 184
Replacing coolant 185
Check and replacement of oil in gear box 186
Draining and checking holes 186
Checking the oil in gearbox 186
After draining oil 186
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 186
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 187
Filling, controlling and draining hole of oil of front drive axle 187
Filling, controlling and draining hole of oil of front wheels reducers 187
Front PTO 187
Carbon filter installation instructions 188
Cleaning the heating filters 188
Air filter with active carbon 188
Air-conditioning maintenance 189
Draining condensate from the air reservoir 189
Checking the air systems for leaks 190
Working pressure of air brakes 190
Maintenance and treatment of tyres 190
Recommended inflation values of the front wheel tyres 191
Tyres for driving wheels 191
Storing the tractor 192
Diesel particle filter maintenance 192
Adjustment 193
Flat belt drive tension of accessories 193
Bleeding the brake system of the tractor 193
Foot brake check 193
Foot brake adjustment 194
Parking brake adjustment 194
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 194
Adjusting the bowden cable 194
Main technical parameters 195
Main tractor’s parameters (mm) 195
Technical data of engines 196
Permitted maximum load of front axle (kg) 197
Permitted maximum load of rear axle (kg) 197
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 197
Manoeuvrability condition 197
Front tires steerability 198
Change of the load-bearing capacity of the front tyres (%) 199
Bearing capacity of rear tires 200
Change of the load capacity of the rear tyres (%) 201
Permitted combinations of wheels for tractors 201
Power 202
Performance on rear PTO shaft 202
Lifting force of the three-point hitch 202
Tensile force 202
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) 203
Dependent PTO shaft revolutions with nominal engine revolutions 204
Independent rear pto shaft revolutions 205
Speed of the Zuidberg front PTO 205
The outer contour and the turning circle diameter of the tractor 205
Calculation of tractor load limit 206
Index 209
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