Zetor Tractor Forterra HD 130 Forterra HD140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Forterra HD 130 Forterra HD140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 236
Downloadable : Yes
File Type : PDF
Size: 18.3 MB
DESCRIPTION:
Zetor Tractor Forterra HD 130 Forterra HD140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General safety regulations:
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Forterra HD 130 Forterra HD140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 14
Proper clothing 14
Starting the engine 14
Driving operation 14
Risk of the tractor overturning 15
Transportation of persons, operation 15
Fire prevention principles 16
Preventive daily maintenance 17
Driver’s seat 18
Front passenger´s seat notification 18
Protection of cab against aerosols 18
Level of external and internal noise 19
The level of vibrations on driver´s seat 19
Aggregation tractor – machine/trailer 20
Tractors equipped with front end loader 20
Principles for operating tractors equipped with front end loader 21
Zetor tractors used for work in the woods 22
Safety labels 22
Preventive daily maintenance 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Windshield washer tank 24
Washer nozzle 24
Fluid reservoir for front axle brake control 24
Hydrostatic steering 25
Air cleaner 25
Cab filtration 25
Hitches 26
Inspection of fouling of coolers 26
After work with front implements and in case of cooler clogging 26
Tyres and wheels 26
Short functional test 27
Tractor operation brakes 27
Trailer brakes 27
Acquaintance with the tractor 29
Safety cabin 29
Opening the door from the outside 29
Opening the door from the inside 29
Rear window 30
Side window 30
Emergency exits 30
Hinged lid 30
Adjustable screen and cover of the swing lid 31
Shelf 31
Rear view mirrors 32
Internal lighting 32
Aggregation opening 32
Driver´s seat 33
Passenger´s seat 34
Tilting and protrusion of steering wheel 34
Control panel on the right column of the cabin 34
Windscreen wiper 35
Front wiper speed switch 35
Rear window wiper 35
Windscreen washer 35
Upper working lights switching on 36
Control panel on the right rear mudguard 36
Switches located on the control panel 37
Panel of the instrument panel 37
Lights switch 38
Lights switch between the grill and the cabin 38
Direction lights, lower beam head lights, head lights and horn switches 38
Switch box 39
Switch box key in the position (0) 39
Switch box key in the position (I) 39
Switch box key in the position (II) 39
Manual throttle 40
Pedals and levers 40
Reversing lever 41
Gear shifting lever 41
Gear shifting scheme 41
Road and reduced speeds shifting lever 41
PTO revolutions preselection lever 42
Manual brake lever and coupling for semi-trailer control lever 42
Battery disconnector 42
Heating control panel, * air-condition 43
Heating valve control (A) 43
Switch air-condition (C) 43
Air circulation in cabin control (D) 44
Proper function of the heating and air-condition system 44
Fast heating of the cabin area 44
Fast cooling of the space of the cabin 44
Immediately after cooling the cabin 45
Operation of heating or air-condition with tractor´s work 45
Air-condition and heating registers (A) 46
Front windshield (B) defrosting 46
*Air filter with active carbon 47
Fuel tank 48
Fuel tank drain plug 48
Minimum fuel amount in the fuel tank 48
Urea tank 49
Instrument panel 51
Instrument panel – signal lamps 51
Instrument panel – instruments 52
Instrument panel – buttons 52
Display description 53
Display – change of display 54
Display – display of air pressure in the air-pressure system of the tractor 56
Display – warning of low air pressure in the air-pressure system of the tractor 56
Display – resetting data 57
Display – manual brake 57
Display – service menu 57
Service menu 58
Display – indicator of service inspection intervals 58
Exceeding the service interval 58
Zeroing (reset) of the indicator of service inspection intervals 59
Error signalling 59
Display – error messages 60
Description of the display of error messages 60
Symbols of tractor nodes 60
Display – history of defects 61
Display – setting language mutation 61
Display – backlight of display 62
Display – setting of day and night backlight of the display 62
Display – setting the automatic mode of the display backlight 63
Display – setting and calibration 64
Travel speed calibration 65
Display – machined area 66
Machined area menu 66
Processed area – user selection 67
The processed area – setting of the width of aggregation 67
Machined area record 68
System of treatment of exhaust gases – setting 69
Instrument panel – warning 69
Replenish fuel 69
Add urea 70
High temperature of the cooling liquid 70
High oil temperature in the gearbox 71
Full pushing filter of the gearbox distributor 71
Signalling of driver’s seat 72
System of additional treatment of exhaust gases 73
Conditions for DPF operation 74
Error signalling of DPF system 75
Conditions for SCR system operation 75
Urea (Aqueous Urea Solution AUS 32, DEF) 76
Principles for safe handling of urea (AUS 32, DEF) 76
Error signalling of SCR system 77
Indication of DPF and SCR errors on the display of the instrument panel 77
Indication of amount of urea in the tank 78
Reduction of the engine power and engine revolutions 79
Signalling of whether DPF is full 80
Long-term shutdown of tractor 80
Repairs and maintenance of the system of additional treatment of exhaust gases 80
System of treatment of exhaust gases – setting 81
Automatic regeneration of the diesel particulate filter – REGEN AUTO 81
Inhibition of regeneration of the diesel particulate filter – REGEN INHIBIT 82
Driving operation 83
Starting the engine 83
Non-permitted starting 84
If you do not succeed in starting the engine 84
Ignition system failure signalization 84
*Coolant heater 84
Starting the engine while using coolant heater 85
Immediately after start 85
Engine heating 86
Error signalling 87
Indication of the limitation of the engine power and engine revolutions 87
Signalling errors in the system of additional treatment of exhaust gases 88
Diesel particle filter 88
Filter of solid particles – indication of operation and failures of the system 89
Diesel particle filter regeneration 90
Driver´s seat – safety switch 90
Reversing lever 91
Reversing lever position signalization 91
Gear shifting 91
Shifting road and reduced speeds 92
Road and reducing speeds lever position signalization 92
The principles of appropriate use of tractors 93
The description of the system of travel clutches 93
The way of controlling the travel clutch by 93
The differences in ways of controlling the travel clutch by 93
Interrupted sound signal 94
Dead start of the tractor 94
Dead start of tractor in regular operation – automatic dead start function 94
Dead start by means of automatic dead start function 94
Dead start of tractor in regular operation – clutch pedal 95
Dead start – using the clutch pedal 95
Change the direction of drive 96
Change the direction of drive by means of reversing lever 96
Change the direction of drive – using the clutch pedal 97
Gear shifting 97
Gear shifting – Using the clutch pedal 97
Gear shifting – using the clutch control button on the head of gear shifting lever 97
Blocking the automatic dead start function 97
Engine speed preselection system 98
Description of the engine speed preselection functions 99
Driving the tractor using the engine speed preselection system 101
Automatic engine speed preset mode 102
Automatic engine speed preset mode for PTO operation in stationary mode 103
Three-gear torque multiplier 104
Signalization of multiplier function 104
Increasing, decreasing the travel speed by two gears 104
Multiplier preselection switch 105
Automatic multiplier shifting 106
Front drive axle control 107
Driving with engaged front axle drive 107
Front Drive Axle Control – Manual Mode 107
Automatically disconnect the front axle – manual mode 108
Front Drive Axle Control – Automatic Mode 108
Automatic front axle control mode 108
Suspension front drive axle 109
Automatic front axle suspension mode 109
Front axle suspension suspension blocking mode 109
Height adjustment of the front part of the tractor 109
Differential lock control 110
Differential lock control – automatic mode 110
Automatic mode of differential lock control 111
Driving up the slope 111
Driving down the slope 111
Foot brakes 112
Braking with one brake pedal 112
Turning on the one pedal braking system 113
Warning signalization of air pressured drop 113
Emergency braking 113
Unblocking the tractor brakes when the air pressure drops 114
Hand brake 115
Manual brake – signalization 115
Brakes of trailers and semi-trailers 116
Connection of the ABS system of the trailer or semi-trailer 116
Button to temporarily deactivate the trailer or semi-trailer hydraulic brakes 116
Temporary deactivation of the trailer or semi-trailer air brakes using the handbrake lever 117
Air brakes of trailers and articulated trailers 118
One-hose and two-hose brakes 118
One-hose brakes 118
Two-hose brakes 118
Hydraulic brakes of trailers 119
Connecting and disconnecting quick couplings of trailer hydraulic brakes 119
The socket for connection of the electrical installation of the trailer or semi-trailer 119
Stopping the tractor – manual brake 120
Stopping the engine 120
Leaving the tractor 120
Warning signalization of hydrostatic steering failure 121
Important warnings 121
Limiting travel speed 121
Running in the tractor 123
General principles of new tractor run-in in first 100 hours of operation 123
In first 10 hours of operation 123
From 100 hours of operation 123
Transportation 125
Front hook 125
Height adjustment and disassembly of the CBM stage hitch 126
Automatic mouth of the CBM stage hitch 126
Swing drawbar 126
Modular system of hitches for trailers and semi-trailers 127
Swinging draw-bar console module 127
Swinging draw-bar console with a fixed pin module 127
Console with a ø 80 ball module 127
Hitch for a single-axle CBM semi-trailer 128
CONTENTS
6
Uncoupling of a single-axle trailer 128
Coupling of a single-axle trailer 128
Maximum permissible vertical static load of hitches for trailers and semi-trailers 129
Drive of agricultural machinery 131
Work with PTO shaft 131
Display of revolutions of PTO shafts 132
Replaceable end points of rear PTO shaft 132
Control elements of PTO shafts 132
The buttons for activation of PTO shafts 132
Selection switch of rear PTO clutch revolutions (P T O ) 133
Rear PTO shaft revolutions preselection lever 133
Standard and economical independent revolutions of rear PTO shaft 134
Dependent and independent rear PTO shaft revolutions 134
Automatic disengagement of PTO clutch 135
Setting automatic disengagement of PTO shaft clutch – display description 135
Automatic disengagement of PTO shaft clutch – return to basic setting 135
Work with automatic disengagement of PTO shaft clutch 136
Facilitating connection of joint shaft of an aggregated machine to the tractor 137
Working modes of PTO shafts 137
Activation of the rear PTO shaft – independent revolutions – common working mode 138
Activation of the rear PTO shaft – independent revolutions – stationary working mode 139
Deactivation of the rear PTO shaft – independent revolutions 140
Rear PTO shaft switch – dependent speed – ordinary mode of operation 141
Front PTO shaft 142
Activation of the front PTO shaft – common working mode 142
Activation of the front PTO shaft – stationary working mode 143
Deactivation of the front PTO shaft 143
Maximum transferred output 144
Drive of machines with greater inertia masses 144
Hydraulic system 145
Hydraulic system 145
Indication of low oil temperature 145
Hydraulic pump 145
Control elements placement 146
Outer hydraulic circuit 146
Connecting and disconnecting quick-couplers 146
Quick-couplings with drip collection 146
Amount of oil taken from outer hydraulic drives 147
External hydraulic circuit controls 148
Controls of external hydraulic circuit description 148
External hydraulic circuit controls activation 148
External hydraulic circuit controls function 149
Setting oil flow through quick couplers 149
External hydraulic circuits control by means of a joystick 150
External hydraulic circuit front outlets and front three-point hitch 150
Front outlets of external hydraulic circuit – standard version of the tractor 151
Front outlets of external hydraulic circuit – tractor with auxiliary switchboard for front hydraulic circuits 151
Connecting machines and tools to external hydraulic circuit 152
Electro-hydraulic system 153
Control element functions 153
Equipment ‘OFF’ 153
Blocking cancellation 154
Quick sinking 154
Transport of implements 155
Stop position 155
Vibration compensator (damper) 155
Limitation of the upper position of the three-point hitch 156
Lowering speed 156
Free position 156
Setting the control of three-point hitch 156
Manual setting of control of three-point hitch 157
Automatic control of three-point hitch 157
Using the rear control 158
CONTENTS
7
External control buttons of the electro-hydraulic system 158
Indication of EHR-B errors 159
Description of signals of EHR-B electro-hydraulic system errors 159
Description of minor errors of the EHR-B electro-hydraulic system 160
Hitches 161
Rear three-point hitch 161
Safety principles of working with the three-point hitch 162
Height adjustment of the lifting draw-bars 162
Fixed and free position of the lower hydraulic draw-bars 162
Limiting draw-bars 162
Automatic limiting draw-bars 163
*Lower draw bar with CBM hooks 163
Securing lower draw bars with CBM hooks 163
Upper draw-bar 164
*Front three-point hitch 164
Front three-point hitch – standard version of the tractor 165
Controlling front three-point hitch mode – tractor version with auxiliary switchboard for front hydraulic
circuits 166
Adjusting the lowering rate of the front three-point hitch 166
Hydraulic lock of the front three-point hitch 166
Working and transport position of the front three-point hitch 167
Driving with agricultural machines attached to the front three-point hitch 167
Wheel track chang 169
Front wheels track of front drive axle in tractors equipped with non-removable discs 169
Toe-in of the wheels of the front driving axle 170
Adjustment of toe-in of the wheels of the front driving axle 170
Front drive axle fenders 171
Setting wheel stops with front drive axle 171
The gauges of the tractor rear wheels equipped with solid discs 172
Ballast weights 173
*Rear wheel weights 173
Bottom weights 173
*Front weights 173
*Weight of the front three-point hitch 174
Valve for filling tyre tubes with liquid 174
Procedure of filling the tyres with liquid 175
Procedure of draining liquid from the tyres 175
Wedging the front wheels 176
Antifreeze solution for tyre filling 176
Electric installation 177
Basic service information 177
Accumulator battery 177
Battery disconnector 178
Accumulator battery maintenance 179
Alternator 179
Alternator maintenance 180
Electric installation overload 180
Fuse panels 181
Checking the adjustment of the front grill headlights 185
Adjusting the front grill headlights 186
List of lamps 186
Tractor maintenance 187
Service inspections 187
Steps performed daily before the start of work 187
Steps performed every 50 hours of work 187
Steps performed every 100 hours of work 187
Steps performed every 500 hours of work 187
Steps performed outside the interval of 500 hours of work 188
Monthly performed actions 188
Filling and filter replacement 189
Used operation liquids and filling – quantities 190
ZETOR service fillings 190
Motor oils 190
Oil in the gearbox and final drivehousing 190
Oil for the front driving axle 190
Specification of oils for Zetor engines equipped by diesel particle filter 190
Specification of the oil for the gearbox housing and the final drive housing 190
Specification of oil for the front driving axle 190
Other recommended service fillings tested on Zetor tractors 191
Oils for Zetor engines which are equipped with diesel particle filter 191
Oil to gear systems of tractors 191
Front PTO oil 191
Oil for the front driving axle 192
Hydraulic brake liquid for the tractors 192
Plastic lubricant for the tractor 192
Liquid for the cooling system of the tractors 193
Fuel for Zetor engines which are equipped with diesel paricle filter 193
Urea (urea solution AUS 32) 193
Tractor greasing scheme 194
Safety instructions for lubrication of the tractor 194
Solid front drive axle 194
Suspension front drive axle 195
Hitch for a single-axle semi-trailer 196
Front three-point hitch 196
Three-point hitch 196
Hitch mouth for a trailer 196
Technical maintenance of the tractors after a general overhaul of the main groups 196
Maintenance instructions 197
Opening the hood 197
Checking the oil level in the engine 197
Draining oil from the engine 198
Filling the engine with oil 198
Replacement of carter exhaust oil separator filter element 198
Replacing the fuel filter element 199
Bleeding the fuel system 199
Dry air cleaner maintenance instructions 200
Air cleaner disassembly 200
Recovery of the mainair cleaner element 200
Replacing the safety element of the air cleaner 200
Reassembly of the air cleaner elements 201
Bleeding the hydraulic circuit of the hydrostatic steering 202
Replacing the hydrostatic steering hoses 202
Replacing coolant 203
Check and replacement of oil in gear box 204
Draining and checking holes 204
Checking the oil in gearbox 204
After draining oil 204
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 204
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 205
Cleaner insert in the tractor’s brake air control valve replacement 205
Filling, controlling and draining hole of oil of front drive axle 206
Filling, controlling and draining hole of oil of front wheels reducers 206
Front PTO 206
Carbon filter installation instructions 206
Cleaning the heating filters 207
Air filter with active carbon 207
Air-conditioning maintenance 208
Checking the air systems for leaks 209
Maintenance and treatment of tyres 209
Storing the tractor 210
Diesel particle filter maintenance 210
Adjustment 211
Flat belt drive tension of accessories 211
Bleeding the front drive axle brake system 211
Brake pedal free play setting 212
Brake adjustment 212
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 212
Adjusting the bowden cable 212
Main technical parameters 213
Main tractor’s parameters (mm) 213
Technical data of engines 214
Permitted maximum load of front axle (kg) 215
Permitted maximum load of rear axle (kg) 215
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 215
Manoeuvrability condition 215
Front tires steerability 216
Change of the load-bearing capacity of the front tyres (%) 216
Bearing capacity of rear tires 217
Change of the load capacity of the rear tyres (%) 217
Permitted combinations of wheels for tractors 217
Performance on rear PTO shaft 218
Lifting force of the three-point hitch 218
Tensile force 218
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) 219
Dependent PTO shaft revolutions with nominal engine revolutions 220
Independent rear pto shaft revolutions 221
Speed of the Zuidberg front PTO 221
Clearance-circle and turning circle diameter 221
Calculation of tractor load limit 222
Index 225
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- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M