Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 168
Downloadable : Yes
File Type : PDF
Size: 13.3 MB
DESCRIPTION:
Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General safety regulations:
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Forterra HD 130 Forterra HD 140 Forterra HD 150 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Transportation of persons, operation 14
Fire prevention principles 15
Preventive daily maintenance 16
Front passenger´s seat notification 17
Protection of cab against aerosols 17
The level of external noise of tractor 17
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Tractors equipped with front end loader 18
Principles for operating tractors equipped with front end loader 19
Zetor tractors used for work in the woods 20
Preventive daily maintenance 21
Preventive daily maintenance 21
Fuel system leaks 21
Engine oil level 21
Cooling system 21
Liquid brakes 22
Trailer air brakes 22
Trailer hydraulic brakes 22
Hydrostatic steering 22
Air cleaner 23
Cab filtration 23
Hitches 23
After wirk with front implements and in case of cooler clogging 23
Tyres and wheels 24
Short functional test 24
Acquaintance with the tractor 25
Safety cabin 25
Opening the door from the outside 25
Opening the door from the inside 25
Rear window 25
Side window 26
Control panel on the right column of the cabin 26
Control panel on the right rear mudguard 26
Switches located on the control panel 27
Front wiper speed switch 27
Windshield washer tank 27
Windshield washer engagement 28
Passenger´s seat 28
Shelf 29
Rear view mirrors 29
Driver’s seat Sears 30
Driver´s seat 30
Tilting and protrusion of steering wheel 31
*Air filter with active carbon 31
Heating control panel, * air-condition 32
Heating valve control (A) 32
Switch air-condition (C) 32
Air circulation in cabin control (D) 33
Proper function of the heating and air-condition system 33
Fast heating of the cabin area 33
Fast cooling of the space of the cabin 33
Operation of heating or air-condition with tractor´s work 34
Immediately after cooling the cabin 34
CONTENTS
33
Air-condition and heating registers (A) 34
Front windshield (B) defrosting 35
Sun screen 35
Internal lighting 35
Dashboard 36
Display description 37
Change of the look of display 37
Display – change of display 37
Display – resetting data 38
Display – manual brake 38
Display – error messages 38
Display – service menu 39
Display – setting language mutation 39
Display – machined area 39
Machined area menu 40
Machined area width 40
Machined area record 41
Travel speed calibration digital dashboards 42
Switches and levers 42
Lights switch 43
Switch of warning lights 43
Lights switch between the grill and the cabin 43
Direction lights, lower beam head lights, head lights and horn switches 43
Switch box 44
Switch box key in the position (0) 44
Switch box key in the position (I) 44
Switch box key in the position (II) 44
Manual throttle 45
Reversing lever 45
Gear shifting lever 45
Gear shifting scheme 46
Pedals and levers 46
Road and reduced speeds shifting lever 46
PTO revolutions preselection lever 46
Manual brake lever and coupling for semi-trailer control lever 47
Battery disconnector 47
Fuel tank 47
Fuel tank drain plug 47
Aggregation opening 48
Driving operation 49
Before you start 49
If you do not succeed in starting the engine 49
Non-permitted starting 49
Starting the engine of the tractor 50
Ignition system disorders signalization 50
*Coolant heater 50
Starting the engine with the use of coolant heater 51
Immediately after start 51
Engine heating 52
Gear shifting 52
Reversing lever 52
Reversing lever position signalization 53
Shifting road and reduced speeds 53
Road and reducing speeds lever position signalization 53
Driver´s seat – safety switch 53
The principles of appropriate use of tractors 54
The description of the system of travel clutches 54
The way of controlling the travel clutch by 54
The differences in ways of controlling the travel clutch by 54
Interrupted sound signal 55
CONTENTS
44
Dead start of the tractor 55
Dead start of tractor in regular operation – automatic dead start function 55
Dead start by means of automatic dead start function 55
Dead start of tractor in regular operation – clutch pedal 55
Dead start – using the clutch pedal 56
Change the direction of drive 56
Change the direction of drive by means of reversing lever 56
Change the direction of drive – using the clutch pedal 57
Gear shifting 57
Gear shifting – Using the clutch pedal 57
Gear shifting – using the clutch control button on the head of gear shifting lever 57
Signalization of travel clutches and gear box system failures 57
Signal lamp of full pushing filter 58
Major failures signalization 58
Signalization of less major failure 58
Serious failures of travel clutches and reversing levers system 59
Less serious failures of travel clutches and reversing system 59
Blocking the automatic dead start function 59
Three-gear torque multiplier 59
Signalization of multiplier function 60
Increasing, decreasing the travel speed by two gears 60
Multiplier preselection switch 60
Multiplier pre-selection signalization 60
Automatic multiplier shifting 61
Front drive axle control 62
Driving with engaged front axle drive 62
Manual Front drive axle control 62
Automatic front drive axle control 63
Axle lock control of rear and front axle 63
Automatic axle lock control of rear and front axle 64
Suspension front drive axle 64
Front drive axle suspension mode setting 65
Height adjustment of the front part of the tractor 65
Diesel particle filter 66
Diesel particle filter – system failures signalization 67
Diesel particle filter failure codes 67
Diesel particle filter regeneration 68
Manual brake – signalization 68
Driving up the slope 69
Driving down the slope 69
Foot brakes 69
Air brakes of trailers and articulated trailers 69
Warning signalization of air pressured drop 70
One-hose and two-hose brakes 70
One-hose brakes 70
Two-hose brakes 70
Hydraulic brakes of trailers 71
Connecting and disconnecting quick couplings of trailer hydraulic brakes 71
Stopping the tractor – manual brake 71
Stopping the engine 72
Leaving the tractor 72
Warning signalization of hydrostatic steering failure 72
Limiting travel speed 72
Tractor run-in 73
General principles of new tractor run-in in first 100 hours of operation 73
In first 10 hours of operation 73
From 100 hours of operation 73
Transportation 75
CBM stage quick-adjusting hitch 75
Height adjustment and disassembly of the CBM stage hitch 75
Automatic mouth of the CBM stage hitch 75
Modular system of hitches for trailers and semi-trailers 75
Swinging draw-bar console module 76
Swinging draw-bar console with a fixed pin module 76
Console with a ø 80 ball module 76
Hitch for a single-axle CBM semi-trailer 76
Drive of agricultural machinery 79
Work with PTO shaft 79
Controlling the front and rear PTO shaft 79
Rear PTO shaft revolutions preselection lever 79
Standard and economical independent revolutions of rear PTO shaft 80
Dependent and independent rear PTO shaft revolutions 80
Facilitating connection of joint shaft of an aggregated machine to the tractor 81
Selection switch of rear PTO clutch revolutions (P T O ) 81
Replaceable end points of rear PTO shaft 82
Rear PTO switch 82
Engaging rear PTO shaft – Independent revolutions 83
Engagement of rear PTO shaft – dependent revolutions 84
Automatic disengagement of PTO clutch 84
Setting automatic disengagement of PTO shaft clutch – display description 85
Automatic disengagement of PTO shaft clutch – return to basic setting 85
Setting automatic disengagement of PTO shaft clutch 86
Work with automatic disengagement of PTO shaft clutch 86
Front PTO shaft 87
Front PTO shaft control 87
Maximum transferred output 88
Drive of machines with greater inertia masses 88
Hydraulic system 89
Hydraulic system 89
Indication of low oil temperature 89
Hydraulic pump 89
Control elements placement 89
Outer hydraulic circuit 90
Connecting and disconnecting quick-couplers 90
Quick-couplings with drip collection 90
External hydraulic circuit controls 90
Controls of external hydraulic circuit description 91
External hydraulic circuit controls activation 91
External hydraulic circuit controls function 92
Setting oil flow through quick couplers 92
External hydraulic circuits control by means of a joystick 93
External hydraulic circuit front outlets and front three-point hitch 93
Front outlets of external hydraulic circuit – standard version of the tractor 94
Front outlets of external hydraulic circuit – tractor with auxiliary switchboard for front hydraulic
circuits 94
Connecting machines and tools to external hydraulic circuit 95
Electro-hydraulic system 97
Control element functions 97
Equipment ‘OFF’ 97
Blocking cancellation 98
Quick sinking 98
Transport of implements 99
Stop position 99
Vibration compensator (damper) 99
Limitation of the upper position of the three-point hitch 100
Lowering speed 100
Free position 100
Setting the control of three-point hitch 100
Manual setting of control of three-point hitch 101
Automatic control of three-point hitch 101
Using the rear control 102
External control buttons of the electro-hydraulic system 102
Indication of EHR-B errors 102
Description of signals of EHR-B electro-hydraulic system errors 103
Description of minor errors of the EHR-B electro-hydraulic system 104
Hitches 105
Rear three-point hitch 105
Safety principles of working with the three-point hitch 105
Height adjustment of the lifting draw-bars 106
Fixed and free position of the lower hydraulic draw-bars 106
Limiting draw-bars 106
Automatic limiting draw-bars 107
*Lower draw-bars with CBM hooks 107
Securing the lower draw-bars with CBM hooks 107
Upper draw-bar 108
*Front three-point hitch 108
Adjusting the lowering rate of the front three-point hitch 108
Front three-point hitch – standard version of the tractor 109
Controlling front three-point hitch mode – tractor version with auxiliary switchboard for front
hydraulic circuits 109
Hydraulic lock of the front three-point hitch 110
Working and transport position of the front three-point hitch 110
Driving with agricultural machines attached to the front three-point hitch 110
Wheel track change 111
Front wheels track of front drive axle in tractors equipped with non-removable discs 111
Toe-in of the wheels of the front driving axle 111
Adjustment of toe-in of the wheels of the front driving axle 112
Front drive axle fenders 112
Setting wheel stops with front drive axle 113
Rear wheels wheel track 113
Ballast weights 115
*Rear wheel weights 115
Bottom weights 115
*Front weights 115
*Weight of the front three-point hitch 116
Valve for filling tyre tubes with liquid 116
Procedure of filling the tyres with liquid 116
Procedure of draining liquid from the tyres 117
Wedging the front wheels 117
Antifreeze solution for tyre filling 118
Electric installation 119
Basic service information 119
Accumulator battery 119
Battery disconnector 119
Accumulator battery maintenance 120
Alternator 120
Alternator maintenance 121
Electric installation overload 121
Fuse box 121
Placement of fuses in fuse box 122
Checking the adjustment of the front grill headlights 124
Adjusting the front grill headlights 124
Checking the adjustment of the cab roof headlights 124
List of lamps 125
Tractor maintenance 127
Steps performed daily before the start of work 127
Steps performed every 50 hours of work 127
Steps performed every 100 hours of work 127
Steps performed every 500 hours of work 127
Steps performed outside the interval of 500 hours of work 127
CONTENTS
77
Filling and filter replacement 128
Used operation liquids and filling – quantities 128
Specification of oils for Zetor engines equipped by diesel particle filter 129
Oils for zetor engines which are equipped with diesel particle filter 129
Front PTO oil 129
Oil to gear systems of tractors 129
Suspension front drive axle 130
Oil for the front driving axle 130
Oil for the hydrostatic steering of the tractors 130
Plastic lubricant for the tractor 131
Hydraulic brake liquid for the tractors 131
Liquid for the cooling system of the tractors 131
Fuel for Zetor engines which are equipped with diesel paricle filter 131
Tractor greasing scheme 132
Solid front drive axle 132
Suspension front drive axle 132
Hitch for a single-axle semi-trailer 133
Front three-point hitch 133
Three-point hitch 133
Hitch mouth for a trailer 133
General overhaul of the tractors 134
Technical maintenance of the tractors after a general overhaul of the main groups 134
Maintenance instructions 135
Opening the hood 135
Checking the oil level in the engine 135
Draining oil from the engine 135
Filling the engine with oil 136
Replacing the fuel filter element 136
Bleeding the fuel system 136
Dry air cleaner maintenance instructions 137
Recovery of the mainair cleaner element 137
Replacing the safety element of the air cleaner 137
Reassembly of the air cleaner elements 138
Hydrostatic steering oil tank 138
Replacing the filtration element of the hydrostatic steering 138
Bleeding the hydraulic circuit of the hydrostatic steering 139
Replacing the hydrostatic steering hoses 140
Replacing coolant 140
Checking the oil in gearbox 141
Check and replacement of oil in gear box 141
Draining and checking holes 141
After draining oil 141
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 141
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 142
Lubrication and filling points of the front driving axle 142
Filling, inspection and drain opening of oil of the front wheel reducers 142
Front PTO 142
Brake fluid replacement 143
Carbon filter installation instructions 143
Cleaning the heating filters 143
*Air filter with active carbon 144
Air-conditioning maintenance 144
Draining condensate from the air reservoir 145
Checking the air systems for leaks 145
Working pressure of air brakes 145
Maintenance and treatment of tyres 146
Recommended inflation values of the front wheel tyres 147
Tyres for driving wheels 148
Storing the tractor 148
Diesel particle filter maintenance 148
Adjustment 149
Flat belt drive tension of accessories 149
Adjusting the play of the brake pedals 149
Bleeding the brake system of the tractor 150
Bleeding the rear brake system 150
Foot brake check 150
Foot brake adjustment 151
Parking brake adjustment 151
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 151
Adjusting the bowden cable 151
Main technical parameters 153
Main tractor’s parameters (mm) 153
Technical data of engines 154
Technical data of engines 155
Permitted maximum load of front axle (kg) 156
Permitted maximum load of rear axle (kg) 156
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 156
Manoeuvrability condition 156
Front tires steerability 157
Change of the load-bearing capacity of the front tyres (%) 157
Bearing capacity of rear tires 158
Change of the load capacity of the rear tyres (%) 158
Performance on rear PTO shaft 158
Lifting force of the three-point hitch 159
Tensile force 159
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) 159
Independent rear pto shaft revolutions 160
Speed of the Zuidberg front PTO 161
Clearance-circle and turning circle diameter 161
Index
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