Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 198
Downloadable : Yes
File Type : PDF
Size: 14 MB
DESCRIPTION:
Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General Safety Regulations:
- The tractor should only be operated by a trained individual who possesses a valid driving license and has a thorough understanding of the operation and safety rules.
- In addition to the safety instructions mentioned in the Operator’s Manual, it is mandatory to comply with the generally applicable safety and traffic rules of the country where the tractor is being used.
Proper Clothing:
- Avoid wearing loose clothing and ensure that long hair is not free-flying.
- Use suitable prescribed personal protective equipment (such as working boots, gloves, goggles, etc.) during all work.
Driving Operation:
- Regularly check and immediately replace any hoses in the hydrostatic steering, brakes, and fuel system that show signs of damage, such as cracks, loose connections, or mechanical damage. Replace hoses with indicated service life immediately after the specified period has expired.
- Ensure that the brakes and steering are always in perfect condition.
- When driving on roads with trailers and tools, connect the brake pedals with a latch.
- It is prohibited to drive downhill without engaging a gear.
- Exercise special caution when driving on slopes, muddy, sandy, icy, or uneven ground.
- Observe the maximum prescribed slope gradient of 12°.
- When attaching machines to the tractor, be aware of possible changes in stability and ensure proper weight distribution.
- Respect the total permissible weight of the tractor and trailer specified on the data plate or rear wheel mudguard.
- Do not use the differential lock when driving into a bend.
- It is forbidden to enter or exit a moving tractor.
- When driving with machines attached to the rear hitches, ensure that the load on the steered axle does not drop below 18% of the current weight of the set.
- When driving the tractor with agricultural machines attached to the front three-point hitch, reduce the driving speed to 20 km/h.
- Avoid using the 1R and 2R reduced gears when working with machines and implements with high tensile resistance to prevent shaft twist-off in the engine.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Transportation of persons, operation 14
Fire prevention principles 15
Preventive daily maintenance 16
Driver’s seat 17
Front passenger´s seat notification 17
Protection of cab against aerosols 17
The level of external noise of tractor 18
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Aggregation tractor – machine/trailer 18
Tractors equipped with front end loader 19
Principles for operating tractors equipped with front end loader 20
Zetor tractors used for work in the woods 21
Safety labels 21
Preventive daily service 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Liquid brakes 24
Trailer brakes 24
Hydrostatic steering 24
Air cleaner 24
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 25
After work with front implements and in case of cooler clogging 25
Tyres and wheels 26
Short functional test 26
Acquaintance with tractor 27
Safety cabin 27
Opening the door from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Hinged lid 28
Adjustable screen and cover of the swing lid 29
Shelf 29
Rear view mirrors 29
Internal lighting 30
Aggregation opening 30
Driver´s seat 30
Driver’s seat Sears 31
Passenger´s seat 31
Control panel on the right column of the cabin 32
Control panel on the right rear mudguard 32
Panel of the instrument panel 32
Lights switch 33
Lights switch between the grill and the cabin 33
Switch of warning lights 33
Direction lights, lower beam head lights, head lights and horn switches 33
Switch box 34
Switch box key in the position (0) 34
Switch box key in the position (I) 34
Switch box key in the position (II) 34
Tilting and protrusion of steering wheel 35
Manual throttle 35
Pedals and levers 35
Gear shifting lever 35
Reversing lever 36
Road and reduced speeds shifting lever 36
PTO revolutions preselection lever 36
Auxiliary hydraulic switchbox control (external hydraulic circuit) 36
Manual brake lever and coupling for semi-trailer control lever 37
Battery disconnector 37
Heating control panel, * air-condition 37
Heating valve control (A) 38
Switch air-condition (C) 38
Air circulation in cabin control (D) 38
Proper function of the heating and air-condition system 39
Fast heating of the cabin area 39
Fast cooling of the space of the cabin 39
Operation of heating or air-condition with tractor´s work 39
Immediately after cooling the cabin 40
Air-condition and heating registers (A) 40
Front windshield (B) defrosting 40
*Air filter with active carbon 41
Wiper and washer of the front window 41
Front wiper speed switch 42
Rear window wiper 42
Windshield washer tank 42
Washer nozzle 42
Fuel tank 43
Fuel tank drain plug 43
Urea tank 43
Instrument panel 45
Instrument panel – signal lamps 45
Instrument panel – instruments 46
Instrument panel – buttons 46
Display description 47
Change of the look of display 47
Change in the display contrast 47
Display – change of display 47
The average speed and the fuel consumption of the tractor 52
Display – resetting data 52
Display – manual brake 53
Display – indicator of service inspection intervals 53
Exceeding the service interval 53
Zeroing (reset) of the indicator of service inspection intervals 54
Error signalling 54
Display – error messages 55
Description of the display of error messages 55
Symbols of tractor nodes 56
Display – service menu 56
Service menu 56
Display – history of defects 57
Display – setting language mutation 57
Display – machined area 58
Machined area menu 58
Machined area width 58
Setting of the user-defined width of aggregation 59
Machined area record 59
Display – setting and calibration 60
Travel speed calibration 61
Setting of time 62
System of treatment of exhaust gases – setting 63
Instrument panel – warning 63
Replenish fuel 63
Add urea 63
High temperature of the cooling liquid 64
High air temperature in the engine air intake system 64
System of additional treatment of exhaust gases 65
Conditions for DPF operation 66
Error signalling of DPF system 67
Conditions for SCR system operation 67
Urea (Aqueous Urea Solution AUS 32, DEF) 68
Principles for safe handling of urea (AUS 32, DEF) 68
Error signalling of SCR system 69
Indication of amount of urea in the tank 69
Indication of DPF and SCR errors on the display of the instrument panel 70
Reduction of the engine power and engine revolutions 71
Signalling of whether DPF is full 72
Long-term shutdown of tractor 72
Repairs and maintenance of the system of additional treatment of exhaust gases 72
System of treatment of exhaust gases – setting 73
Automatic regeneration of the diesel particulate filter – DPF Auto 73
Inhibition of regeneration of the diesel particulate filter – DPF Inhibit 74
Driving operation 75
Before you start 75
Non-permitted starting 75
*Coolant heater 75
Starting the engine with the use of coolant heater 76
Starting the engine 76
If you do not succeed in starting the engine 77
Ignition system failure signalization 77
Immediately after start 77
Engine heating 78
Error signalling 78
Indication of the limitation of the engine power and engine revolutions 78
Diesel particle filter 79
Filter of solid particles – indication of operation and failures of the system 79
Diesel particle filter regeneration 80
Gear shifting 81
Gear shifting from lower to higher gears 81
Gear shifting from higher to lower gears 81
Reversing lever 81
Shifting road and reduced speeds 82
Three-gear torque multiplier 82
Signalization of multiplier function 82
Increasing, decreasing the travel speed by two gears 82
Multiplier preselection switch 83
Multiplier pre-selection signalization 83
Automatic multiplier shifting 84
Front drive axle control 85
Driving with engaged front axle drive 85
Manual Front drive axle control 86
Automatic front drive axle control 86
The button of the rear differential closure 87
Automatic control of the differential closure 87
Drive away 88
Manual brake – signalization 88
Driving up the slope 88
Driving down the slope 89
Foot brakes 89
Air brakes of trailers and articulated trailers 89
Warning signalization of air pressured drop 89
One-hose and two-hose brakes 90
One-hose brakes 90
Two-hose brakes 90
Hydraulic brakes of trailers 91
Connecting and disconnecting quick couplings of trailer hydraulic brakes 91
Stopping the tractor – manual brake 92
Stopping the engine 92
Leaving the tractor 92
Warning signalization of hydrostatic steering failure 93
Important warnings 93
Running in the tractor 94
General principles of new tractor run-in in first 100 hours of operation 94
In first 10 hours of operation 94
From 100 hours of operation 94
Transport use 97
Front hook 97
Height adjustment and disassembly of the CBM stage hitch 97
Automatic mouth of the CBM stage hitch 98
Swing drawbar 98
Modular system of hitches for trailers and semi-trailers 98
Swinging draw-bar console module 98
Swinging draw-bar console with a fixed pin module 99
Console with a ø 80 ball module 99
Hitch for a single-axle CBM semi-trailer 99
Uncoupling of a single-axle trailer 99
Coupling of a single-axle trailer 100
Maximum permissible vertical static load of hitches for trailers and semi-trailers 100
Drive of farming machines 103
Work with PTO shaft 103
Controlling the front and rear PTO shaft 103
Display of revolutions of the PTO shaft 103
Rear PTO shaft revolutions preselection lever 104
Standard and economical independent revolutions of rear PTO shaft 104
Dependent and independent rear PTO shaft revolutions 105
Facilitating connection of joint shaft of an aggregated machine to the tractor 105
Selection switch of rear PTO clutch revolutions (P T O ) 106
Replaceable end points of rear PTO shaft 106
Rear PTO switch 107
Engaging rear PTO shaft – Independent revolutions 107
Engagement of rear PTO shaft – dependent revolutions 108
Automatic disengagement of PTO clutch 108
Setting automatic disengagement of PTO shaft clutch – display description 109
Automatic disengagement of PTO shaft clutch – return to basic setting 109
Setting automatic disengagement of PTO shaft clutch 109
Work with automatic disengagement of PTO shaft clutch 110
Front PTO shaft 110
Front PTO shaft control 111
Maximum transferred output 111
Drive of machines with greater inertia masses 112
Hydraulic system 113
Hydraulic system 113
Hydraulic pump 113
Control elements placement 113
Outer hydraulic circuit 113
Connecting and disconnecting quick-couplers 113
Quick-couplings with drip collection 114
Amount of oil taken from outer hydraulic drives 114
Hydraulic distributor of the outer hydraulic circuit 115
Description of the functions of individual positions of control levers of the hydraulic distributor 115
Rear outlets of the outer hydraulic circuit 116
Front outlets of the outer hydraulic circuit 116
Connecting machines and implements to the outer hydraulic circuit 117
Electro-hydraulic system 119
Control element functions 119
Equipment ‘OFF’ 119
Blocking cancellation 120
Quick sinking 120
Transport of implements 121
Stop position 121
Vibration compensator (damper) 121
Limitation of the upper position of the three-point hitch 122
Lowering speed 122
Free position 122
Setting the control of three-point hitch 122
Manual setting of control of three-point hitch 123
Automatic control of three-point hitch 123
Using the rear control 124
External control buttons of the electro-hydraulic system 124
Indication of EHR-B errors 125
Description of signals of EHR-B electro-hydraulic system errors 125
Description of minor errors of the EHR-B electro-hydraulic system 126
Hitches 127
Rear three-point hitch 127
Safety principles of working with the three-point hitch 128
Height adjustment of the lifting draw-bars 128
Fixed and free position of the lower hydraulic draw-bars 128
Limiting draw-bars 128
*Lower draw bar with slipping out end pieces 129
*Lower draw bar with CBM hooks 129
Securing lower draw bars with CBM hooks 129
Upper draw-bar 130
*Front three-point hitch 130
Controlling front three-point hitch 130
Adjusting the lowering rate of the front three-point hitch 130
Hydraulic lock of the front three-point hitch 131
Working and transport position of the front three-point hitch 131
Driving with agricultural machines attached to the front three-point hitch 131
Wheel track change 133
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 133
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 133
Front wheels track of front drive axle in tractors equipped with non-removable discs 134
Toe-in of the wheels of the front driving axle 134
Adjustment of toe-in of the wheels of the front driving axle 135
Front drive axle fenders 135
Setting wheel stops with front drive axle 136
Rear wheels wheel track 137
Gauges of the tractor rear wheels equipped with screwed footer discs 137
Rear wheel track change 137
The gauges of the tractor rear wheels equipped with solid discs 137
Ballast weights 139
*Rear wheel weights 139
Bottom weights 139
*Front weights 139
*Weight of the front three-point hitch 140
Valve for filling tyre tubes with liquid 140
Procedure of filling the tyres with liquid 140
Procedure of draining liquid from the tyres 141
Wedging the front wheels 141
Antifreeze solution for tyre filling 143
Electric installation 145
Basic service information 145
Accumulator battery 145
Battery disconnector 146
Accumulator battery maintenance 146
Alternator 147
Alternator maintenance 147
Electric installation overload 147
Fuse panel 148
Lay out of fuses in the fuse box 148
The glow fuse 148
Checking the adjustment of the front grill headlights 150
Adjusting the front grill headlights 150
Checking the adjustment of the cab roof headlights 151
List of lamps 151
Tractor maintenance 153
Steps performed daily before the start of work 153
Steps performed every 50 hours of work 153
Steps performed every 100 hours of work 153
Steps performed every 500 hours of work 154
Steps performed outside the interval of 500 hours of work 154
Monthly performed actions 154
Filling and filter replacement 155
Used operation liquids and filling – quantities 156
ZETOR service fillings 156
Motor oils 156
Oil in the gearbox and final drivehousing 156
Oil for the front driving axle 156
Oil for the hydrostatic steering of the tractors 156
Specification of oils for Zetor engines equipped by diesel particle filter 156
Specification of oil for tractor transmission devices 156
Specification of oil for the front driving axle 157
Specification of oil for the tractor hydrostatic control system 157
Other recommended service fillings tested on Zetor tractors 157
Oils for Zetor engines which are equipped with diesel particle filter 157
Oils for tractor transmission gearing 157
Oil for the front driving axle 158
Oil for the hydrostatic steering of the tractors 158
Front PTO oil 159
Plastic lubricant for the tractor 159
Hydraulic brake liquid for the tractors 159
Fuel for Zetor engines which are equipped with diesel paricle filter 159
Urea (urea solution AUS 32) 160
Tractor greasing scheme 160
Safety instructions for lubrication of the tractor 160
Solid front drive axle 161
Hitch for a single-axle semi-trailer 161
Front three-point hitch 161
Three-point hitch 161
Hitch mouth for a trailer 162
Reversion lever pin 162
Technical maintenance of the tractors after a general overhaul of the main groups 162
Maintenance instructions 163
Opening the hood 163
Checking the oil level in the engine 163
Draining oil from the engine 163
Filling the engine with oil 164
Replacing the fuel filter element 164
Bleeding the fuel system 164
Dry air cleaner maintenance instructions 165
Recovery of the mainair cleaner element 165
Replacing the safety element of the air cleaner 165
Reassembly of the air cleaner elements 166
Hydrostatic steering oil tank 166
Replacing the filtration element of the hydrostatic steering 166
Bleeding the hydraulic circuit of the hydrostatic steering 167
Replacing the hydrostatic steering hoses 168
Replacing coolant 168
Checking the oil in gearbox 169
Check and replacement of oil in gear box 169
Draining and checking holes 169
After draining oil 169
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 169
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 170
Filling, controlling and draining hole of oil of front drive axle 170
Filling, controlling and draining hole of oil of front wheels reducers 170
Brake fluid replacement 171
Carbon filter installation instructions 171
Cleaning the heating filters 171
Air filter with active carbon 172
Air-conditioning maintenance 172
Draining condensate from the air reservoir 173
Checking the air systems for leaks 173
Working pressure of air brakes 173
Maintenance and treatment of tyres 174
Recommended inflation values of the front wheel tyres 175
Tyres for driving wheels 175
Storing the tractor 175
Diesel particle filter maintenance 176
Replacement of carter exhaust oil separator filter element 176
Adjustment 177
Adjusting valve clearance 177
Flat belt drive tension of accessories 177
Adjusting the play of the brake pedals 177
Bleeding the brake system of the tractor 177
Bleeding the rear brake system 178
Adjustment of free travel of clutch pedal 178
Bleeding of hydraulic clutch circuit 179
Foot brake check 179
Foot brake adjustment 179
Parking brake adjustment 179
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 180
Adjusting the bowden cable 180
Main technical parameters 181
Main tractor’s parameters (mm) 181
Technical data of engines 182
Permitted maximum load of front axle (kg) 183
Permitted maximum load of rear axle (kg) 183
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 183
Manoeuvrability condition 183
Front tires steerability 184
Change of the load-bearing capacity of the front tyres (%) 184
Bearing capacity of rear tires 185
Change of the load capacity of the rear tyres (%) 186
Permitted combinations of wheels for tractors 186
Power 186
Lifting force of the three-point hitch 186
Tensile force 187
Tractor speeds (40 km/h) 187
Forward speed 187
Reverse speed 188
Independant rear PTO shaft revolutions 188
Dependent PTO shaft revolutions with nominal engine revolutions 189
Speed of the Zuidberg front PTO 190
Outer outline and track turning diameter – fenders with turnable consoles 190
Outer outline and track turning diameter – fenders with solid consoles 190
Index 191
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V