Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 222
Downloadable : Yes
File Type : PDF
Size: 26.7 MB
DESCRIPTION:
Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General safety regulations:
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
Only start the engine from the driver´s seat with the clutch pedal fully depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
Starting the engine when driving tractor downhill is forbidden.
Starting tractor by means of towing with another tractor or vehicle is allowed only when the pull bar is
used.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Zetor Tractor Forterra CL 100 Forterra CL 110 Forterra CL 120 Forterra CL 130 Forterra CL 140 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
Used pictograms 14
General safety regulations 18
Proper clothing 18
Starting the engine 18
Driving operation 19
Risk of the tractor overturning 20
Transportation of persons, operation 20
Leaving the tractor 21
Fire prevention principles 21
Preventive daily maintenance 23
Driver’s seat 24
Front passenger´s seat notification 24
Protection of cab against aerosols 24
Level of external and internal noise 25
The level of vibrations on driver´s seat 25
Aggregation tractor – machine/trailer 26
Tractors equipped with front end loader 26
Principles for operating tractors equipped with front end loader 27
Zetor tractors used for work in the woods 28
Safety labels 28
Preventive daily service 29
Preventive daily maintenance 29
Fuel system leaks 29
Engine oil level 29
Cooling system 29
Windshield washer tank 30
Washer nozzle 30
The liquid reservoir for control of the clutch 30
Trailer brakes 31
Hydrostatic steering 31
Air cleaner 31
Cab filtration 31
Hitches 32
Inspection of fouling of coolers 32
After work with front implements and in case of cooler clogging 32
Tyres and wheels 32
Short functional test 32
Acquaintance with tractor 33
Safety cabin 33
Opening the door from the outside 33
Opening the door from the inside 33
Rear window 34
Side window 34
Emergency exits 34
Hinged lid 35
Adjustable screen and cover of the swing lid 35
Shelf 35
Rear view mirrors 36
Internal lighting 36
Control Panel Lighting 36
Aggregation opening 36
Driver’s seat Sears 37
Passenger´s seat 38
Tilting and protrusion of steering wheel 38
Control panel on the right column of the cabin 39
Windscreen wiper 39
Front wiper speed switch 39
Rear window wiper 40
Windscreen washer 40
Upper working lights switching on 40
Control panel on the right rear mudguard 41
CONTENTS
3
Panel of the instrument panel 41
Lights switch 42
Lights switch between the grill and the cabin 42
Direction lights, lower beam head lights, head lights and horn switches 42
Switch box 43
Switch box key in the position (0) 43
Switch box key in the position (I) 43
Switch box key in the position (II) 43
Manual throttle 44
Pedals and levers 44
Gear shifting lever 44
Reversing lever 44
Road and reduced speeds shifting lever 45
PTO revolutions preselection lever 45
Auxiliary hydraulic switchbox control (external hydraulic circuit) 45
Manual brake lever and coupling for semi-trailer control lever 45
Battery disconnector 46
Heating control panel, * air-condition 47
Heating valve control (A) 47
Switch air-condition (C) 47
Air circulation in cabin control (D) 48
Proper function of the heating and air-condition system 48
Fast heating of the cabin area 49
Fast cooling of the space of the cabin 49
Immediately after cooling the cabin 50
Operation of heating or air-condition with tractor´s work 50
Air-condition and heating registers 51
Heating and air conditioning vents control 51
Front windshield defrosting 51
Fuel tank 52
Fuel tank drain plug 52
Urea tank 52
Instrument panel 53
Instrument panel – signal lamps 53
Instrument panel – instruments 54
Instrument panel – buttons 54
Display description 55
Display – change of display 55
Display – display of air pressure in the air-pressure system of the tractor 58
Display – warning of low air pressure in the air-pressure system of the tractor 58
Display – resetting data 59
Display – manual brake 59
Display – service menu 60
Service menu 60
Display – indicator of service inspection intervals 61
Exceeding the service interval 61
Zeroing (reset) of the indicator of service inspection intervals 61
Error signalling 62
Display – error messages 62
Description of the display of error messages 63
Symbols of tractor nodes 63
Display – history of defects 63
Display – setting language mutation 64
Display – backlight of display 64
Display – setting of day and night backlight of the display 65
Display – setting the automatic mode of the display backlight 66
Display – setting and calibration 67
Travel speed calibration 68
Display – machined area 69
Machined area menu 69
Processed area – user selection 70
The processed area – setting of the width of aggregation 70
Machined area record 71
CONTENTS
4
System of treatment of exhaust gases – setting 71
Instrument panel – warning 72
Replenish fuel 72
Add urea 72
High temperature of the cooling liquid 73
Signalling of driver’s seat 73
System of additional treatment of exhaust gases 75
Conditions for DPF operation 76
Error signalling of DPF system 77
Conditions for SCR system operation 77
Urea (Aqueous Urea Solution AUS 32, DEF) 78
Principles for safe handling of urea (AUS 32, DEF) 78
Error signalling of SCR system 79
Indication of DPF and SCR errors on the display of the instrument panel 79
Indication of amount of urea in the tank 80
Reduction of the engine power and engine revolutions 81
Signalling of whether DPF is full 83
Long-term shutdown of tractor 83
Repairs and maintenance of the system of additional treatment of exhaust gases 83
System of treatment of exhaust gases – setting 84
Automatic regeneration of the diesel particulate filter – REGEN AUTO 84
Inhibition of regeneration of the diesel particulate filter – REGEN INHIBIT 85
Driving operation 87
Starting the engine 87
Non-permitted starting 87
If you do not succeed in starting the engine 88
Ignition system failure signalization 88
*Coolant heater 88
Starting the engine while using coolant heater 89
Immediately after start 89
Engine heating 89
Error signalling 90
Indication of the limitation of the engine power and engine revolutions 90
Signalling errors in the system of additional treatment of exhaust gases 91
Diesel particle filter 92
Filter of solid particles – indication of operation and failures of the system 92
Diesel particle filter regeneration 93
Gear shifting 94
Gear shifting from lower to higher gears 94
Gear shifting from higher to lower gears 94
Reversing lever 95
Shifting road and reduced speeds 95
Three-gear torque multiplier 96
Signalization of multiplier function 96
Increasing, decreasing the travel speed by two gears 96
Multiplier preselection switch 97
Automatic multiplier shifting 97
Front drive axle control 99
Driving with engaged front axle drive 99
Front Drive Axle Control – Manual Mode 99
Automatically disconnect the front axle – manual mode 100
Front Drive Axle Control – Automatic Mode 100
Automatic front axle control mode 100
Differential lock control 101
Differential lock control – automatic mode 101
Automatic mode of differential lock control 101
Drive away 102
Manual brake – signalization 103
Driving up the slope 103
Driving down the slope 103
Foot brakes 104
Emergency braking 104
Brakes of trailers and semi-trailers 104
CONTENTS
5
Connection of the ABS system of the trailer or semi-trailer 104
The button for temporary deactivation of brakes of the trailer or semi-trailer 105
Air brakes of trailers and articulated trailers 106
Warning signalization of air pressured drop 106
One-hose and two-hose brakes 107
One-hose brakes 107
Two-hose brakes 107
*Hydraulic brakes of trailers 108
Connecting and disconnecting quick couplings of trailer hydraulic brakes 108
The socket for connection of the electrical installation of the trailer or semi-trailer 108
Stopping the tractor – manual brake 109
Stopping the engine 109
Leaving the tractor 110
Warning signalization of hydrostatic steering failure 110
Important warnings 110
Running in the tractor 111
General principles of new tractor run-in in first 100 hours of operation 111
In first 10 hours of operation 111
From 100 hours of operation 111
Transport use 113
Front hook 113
Height adjustment and disassembly of the CBM stage hitch 114
Automatic mouth of the CBM stage hitch 114
Modular system of hitches for trailers and semi-trailers 115
Swinging draw-bar console module 115
Swinging draw-bar console with a fixed pin module 115
Console with a ø 80 ball module 116
Hitch for a single-axle CBM semi-trailer 116
Uncoupling of a single-axle trailer 116
Coupling of a single-axle trailer 116
Maximum permissible vertical static load of hitches for trailers and semi-trailers 117
Drive of farming machines 119
Work with PTO shaft 119
Display of revolutions of PTO shafts 119
Replaceable end points of rear PTO shaft 119
Control elements of PTO shafts 120
The buttons for activation of PTO shafts 120
Selection switch of rear PTO clutch revolutions (P T O ) 120
Rear PTO shaft revolutions preselection lever 121
Standard and economical independent revolutions of rear PTO shaft 121
Dependent and independent rear PTO shaft revolutions 122
Automatic disengagement of PTO clutch 122
Setting automatic disengagement of PTO shaft clutch – display description 123
Automatic disengagement of PTO shaft clutch – return to basic setting 123
Work with automatic disengagement of PTO shaft clutch 124
Facilitating connection of joint shaft of an aggregated machine to the tractor 125
Working modes of PTO shafts 125
Activation of the rear PTO shaft – independent revolutions – common working mode 126
Activation of the rear PTO shaft – independent revolutions – stationary working mode 127
Deactivation of the rear PTO shaft – independent revolutions 128
Rear PTO shaft switch – dependent speed – ordinary mode of operation 129
Rear PTO shaft switch – dependent speed – stationary mode of operation 130
Front PTO shaft 132
Activation of the front PTO shaft – common working mode 132
Activation of the front PTO shaft – stationary working mode 133
Deactivation of the front PTO shaft 133
Maximum transferred output 134
Drive of machines with greater inertia masses 134
Hydraulic system 135
Hydraulic system 135
Hydraulic pump 135
Control elements placement 135
Outer hydraulic circuit 135
CONTENTS
6
Connecting and disconnecting quick-couplers 135
Quick-couplings with drip collection 135
Amount of oil taken from outer hydraulic drives 136
Hydraulic distributor of the outer hydraulic circuit 136
Description of the functions of individual positions of control levers of the hydraulic distributor 137
Rear outlets of the outer hydraulic circuit 137
Front outlets of the outer hydraulic circuit 138
Connecting machines and implements to the outer hydraulic circuit 138
Electro-hydraulic system 139
Control element functions 139
Equipment ‘OFF’ 139
Blocking cancellation 140
Quick sinking 140
Transport of implements 141
Stop position 141
Vibration compensator (damper) 141
Limitation of the upper position of the three-point hitch 142
Lowering speed 142
Free position 142
Setting the control of three-point hitch 142
Manual setting of control of three-point hitch 143
Automatic control of three-point hitch 143
Using the rear control 144
External control buttons of the electro-hydraulic system 144
Indication of EHR-B errors 145
Description of signals of EHR-B electro-hydraulic system errors 145
Description of minor errors of the EHR-B electro-hydraulic system 146
Hitches 147
Rear three-point hitch 147
Safety principles of working with the three-point hitch 147
Height adjustment of the lifting draw-bars 148
Fixed and free position of the lower hydraulic draw-bars 148
Limiting draw-bars 148
*Lower draw bar with slipping out end pieces 149
*Lower draw bar with CBM hooks 149
Securing lower draw bars with CBM hooks 149
Upper draw-bar 150
*Front three-point hitch 150
Controlling front three-point hitch 150
Adjusting the lowering rate of the front three-point hitch 150
Hydraulic lock of the front three-point hitch 151
Working and transport position of the front three-point hitch 151
Driving with agricultural machines attached to the front three-point hitch 151
Wheel track change 153
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 153
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 153
Front wheels track of front drive axle in tractors equipped with non-removable discs 154
Toe-in of the wheels of the front driving axle 155
Adjustment of toe-in of the wheels of the front driving axle 155
Front drive axle fenders 156
Setting wheel stops with front drive axle 156
Rear wheels wheel track 157
Gauges of the tractor rear wheels equipped with screwed footer discs 57
Rear wheel track change 157
The gauges of the tractor rear wheels equipped with solid discs 158
Ballast weights 159
*Rear wheel weights 159
Bottom weights 159
*Front weights 159
*Weight of the front three-point hitch 160
Valve for filling tyre tubes with liquid 160
Procedure of filling the tyres with liquid 161
Procedure of draining liquid from the tyres 161
CONTENTS
7
Wedging the front wheels 162
Antifreeze solution for tyre filling 162
Electric installation 163
Basic service information 163
Accumulator battery 163
Battery disconnector 164
Accumulator battery maintenance 165
Alternator 166
Alternator maintenance 166
Electric installation overload 166
Fuse panels 167
Checking the adjustment of the front grill headlights 170
Adjusting the front grill headlights 171
Check of the Adjustment of the Low Beam Lights in the Cab Roof 171
List of lamps 172
Tractor maintenance 173
Service inspections 173
Steps performed daily before the start of work 173
Steps performed every 50 hours of work 173
Steps performed every 100 hours of work 173
Steps performed every 500 hours of work 173
Steps performed outside the interval of 500 hours of work 174
Monthly performed actions 174
Filling and filter replacement 175
Used operation liquids and filling – quantities 176
ZETOR service fillings 176
Motor oils 176
Oil in the gearbox and final drivehousing 176
Oil for the front driving axle 176
Oil for the front PTO 176
Liquid for control of the travel clutch 176
Specification of oils for Zetor engines equipped by diesel particle filter 177
Specification of oil for tractor transmission devices 177
Specification of oil for the front driving axle 177
Plastic lubricant for the tractor 177
A/C coolant 177
Liquid for the cooling system of the tractors 177
Fuel for Zetor engines which are equipped with diesel paricle filter 178
Urea (urea solution AUS 32) 178
Tractor greasing scheme 179
Safety instructions for lubrication of the tractor 179
Solid front drive axle 179
Hitch for a single-axle semi-trailer 179
Front three-point hitch 180
Three-point hitch 180
Hitch mouth for a trailer 180
Reversion lever pin 180
Technical maintenance of the tractors after a general overhaul of the main groups 180
Maintenance instructions 181
Opening the hood 181
Checking the oil level in the engine 182
Draining oil from the engine 182
Filling the engine with oil 182
Replacement of carter exhaust oil separator filter element 182
Replacing the fuel filter element 183
Bleeding the fuel system 183
Dry air cleaner maintenance instructions 184
Air cleaner disassembly 184
Recovery of the mainair cleaner element 184
Replacing the safety element of the air cleaner 184
Reassembly of the air cleaner elements 185
Bleeding the hydraulic circuit of the hydrostatic steering 185
Replacing the hydrostatic steering hoses 185
CONTENTS
8
Replacing coolant 186
Check and replacement of oil in gear box 187
Draining and checking holes 187
Checking the oil in gearbox 187
After draining oil 187
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 188
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 188
Filling, controlling and draining hole of oil of front drive axle 189
Filling, controlling and draining hole of oil of front wheels reducers 189
Front PTO 189
Addition of the liquid for control of the clutch 190
Filter installation instructions 190
Cleaning the heating filters 190
Air-conditioning maintenance 191
Draining condensate from the air reservoir 191
Checking the air systems for leaks 192
Working Pressure of Trailer Air Brakes 192
Maintenance and treatment of tyres 193
Recommended inflation values of the front wheel tyres 194
Tyres for driving wheels 194
Tractor shutdown and recommended points for tractor lifting 195
Diesel particle filter maintenance 195
Adjustment 197
Adjusting valve clearance 197
Flat belt drive tension of accessories 197
Bleeding the brake system of the tractor 197
Adjustment of free travel of clutch pedal 197
Bleeding of hydraulic clutch circuit 198
Foot brake check 198
Foot brake adjustment 199
Parking brake adjustment 199
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 199
Adjusting the bowden cable 199
Main technical parameters 201
Main tractor’s parameters (mm) 201
Technical data of engines 202
Permitted maximum load of front axle (kg) 203
Permitted maximum load of rear axle (kg) 203
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 203
Manoeuvrability condition 203
Front tires steerability 204
Change of the load-bearing capacity of the front tyres (%) 204
Bearing capacity of rear tires 205
Change of the load capacity of the rear tyres (%) 206
Permitted combinations of wheels for tractors 206
Power 207
Lifting force of the three-point hitch 207
Tensile force 207
Tractor speeds (40 km/h) 208
Forward speed 208
Reverse speed 209
Independant rear PTO shaft revolutions 209
Dependent PTO shaft revolutions with nominal engine revolutions 210
Speed of the Zuidberg front PTO 211
The outer contour and the turning circle diameter of the tractor 211
Calculation of tractor load limit 212
Index
VIDEO PREVIEW OF THE MANUAL:
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