Zetor Tractor Forterra 130 Forterra 140 Forterra 150 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Forterra 130 Forterra 140 Forterra 150 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 238
Downloadable : Yes
File Type : PDF
Size: 20.1 MB
DESCRIPTION:
Zetor Tractor Forterra 130 Forterra 140 Forterra 150 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
become familiar with the operation and maintenance of your new tractor. - Although many of you have rich experience with the operation of other tractors, please, read the
information contained in this Operator’s Manual very carefully. - In the Manual you will find a lot of new information and get a perfect overview of how to use the
tractor with maximum efficiency during various kinds of work. - If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
become your reliable and long-term friend.
General safety regulations:
The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
Do not wear loose clothing and free flying long hair.
During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
Starting the engine
The engine cannot be started by driving the tractor downhill.
The engine cannot be started by towing the tractor with another tractor.
Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
The key in the switch box must be in the ‘I’ position.
When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Forterra 130 Forterra 140 Forterra 150 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users 13
Used pictograms 14
General safety regulations 18
Proper clothing 18
Starting the engine 18
Driving operation 19
Risk of the tractor overturning 20
Transportation of persons, operation 20
Leaving the tractor 21
Fire prevention principles 21
Preventive daily maintenance 23
Driver’s seat 24
Front passenger´s seat notification 24
Protection of cab against aerosols 24
Level of external and internal noise 25
The level of vibrations on driver´s seat 25
Aggregation tractor – machine/trailer 26
Tractors equipped with front end loader 26
Principles for operating tractors equipped with front end loader 27
Zetor tractors used for work in the woods 28
Safety labels 28
Preventive daily maintenance 29
Preventive daily maintenance 29
Fuel system leaks 29
Engine oil level 29
Cooling system 29
Windshield washer tank 30
Washer nozzle 30
Fluid (hydraulic oil) tank for front axle brakes operation 30
Hydrostatic steering 30
Air cleaner 31
Cab filtration 31
Hitches 31
Inspection of fouling of coolers 31
After work with front implements and in case of cooler clogging 31
Tyres and wheels 32
Short functional test 32
Tractor operation brakes 32
Trailer brakes 32
Acquaintance with the tractor 32
Safety cabin 32
Opening the door from the outside 32
Opening the door from the inside 32
Rear window 33
Side window 33
Emergency exits 33
Hinged lid 34
Adjustable screen and cover of the swing lid 34
Shelf 34
Rear view mirrors 36
Interior Rear-View Mirror 36
Internal lighting 36
Cabin steps illumination 37
Control Panel Lighting 37
Aggregation opening 37
Driver´s seat 38
Passenger´s seat 39
Tilting and protrusion of steering wheel 39
Control panel on the right column of the cabin 40
Windscreen wiper 40
Front wiper speed switch 40
Rear window wiper 41
Windscreen washer 41
Work Lights and Beacon Control Panel 41
Switching on Work Lights and Beacons 42
Tractor Cab Lighting Control 43
Steps Lights Control 43
Day / Night Mode 43
Work Lights Memory 44
Automatic Work Lights Activation according to the Selected Driving Direction (FNR Automatics) 44
Control panel on the right rear mudguard 45
Switches located on the control panel 45
Panel of the instrument panel 46
Lights switch 46
Lights switch between the grill and the cabin 47
Direction lights, lower beam head lights, head lights and horn switches 47
Switch box 48
Switch box key in the position (0) 48
Switch box key in the position (I) 48
Switch box key in the position (II) 48
Manual throttle 49
Pedals and levers 49
Reversing lever 49
Gear shifting lever 50
Gear shifting scheme 50
Road and reduced speeds shifting lever 50
PTO revolutions preselection lever 51
Manual brake lever and coupling for semi-trailer control lever 51
Battery disconnector 51
Heating valve control (A) 52
Switch air-condition (C) 52
Air circulation in cabin control (D) 53
Proper function of the heating and air-condition system 53
Fast heating of the cabin area 54
Fast cooling of the space of the cabin 54
Immediately after cooling the cabin 55
Operation of heating or air-condition with tractor´s work 55
Air-condition and heating registers 56
Heating and air conditioning vents control 56
Front windshield defrosting 56
Fuel tank 57
Fuel tank drain plug 57
Minimum fuel amount in the fuel tank 57
Urea tank 58
Instrument panel 59
Instrument panel – signal lamps 59
Instrument panel – instruments 60
Instrument panel – buttons 60
Display description 61
Display – change of display 61
Display – display of air pressure in the air-pressure system of the tractor 64
Display – warning of low air pressure in the air-pressure system of the tractor 64
Display – resetting data 65
Display – manual brake 65
Display – service menu 66
Service menu 66
Display – indicator of service inspection intervals 67
Exceeding the service interval 67
Zeroing (reset) of the indicator of service inspection intervals 67
Error signalling 68
Display – error messages 68
Description of the display of error messages 69
Symbols of tractor nodes 69
Display – history of defects 69
Display – setting language mutation 70
Display – backlight of display 70
Display – setting of day and night backlight of the display 71
Display – setting the automatic mode of the display backlight 72
Display – setting and calibration 73
Travel speed calibration 74
Display – machined area 75
Machined area menu 75
Processed area – user selection 76
The processed area – setting of the width of aggregation 76
Machined area record 77
Instrument panel – warning 78
Replenish fuel 78
Add urea 78
High temperature of the cooling liquid 79
High oil temperature in the gearbox 79
Full pushing filter of the gearbox distributor 80
Signalling of driver’s seat 80
System of treatment of exhaust gases – setting 80
System of additional treatment of exhaust gases 81
Conditions for DPF operation 82
Error signalling of DPF system 83
Conditions for SCR system operation 83
Urea (Aqueous Urea Solution AUS 32, DEF) 84
Principles for safe handling of urea (AUS 32, DEF) 84
Error signalling of SCR system 85
Indication of DPF and SCR errors on the display of the instrument panel 85
Indication of amount of urea in the tank 86
Reduction of the engine power and engine revolutions 87
Signalling of whether DPF is full 89
Long-term shutdown of tractor 89
Repairs and maintenance of the system of additional treatment of exhaust gases 89
System of treatment of exhaust gases – setting 90
Automatic regeneration of the diesel particulate filter – REGEN AUTO 90
Inhibition of regeneration of the diesel particulate filter – REGEN INHIBIT 91
Driving operation 93
Starting the engine 93
Non-permitted starting 93
If you do not succeed in starting the engine 94
Ignition system failure signalization 94
*Coolant heater 94
Starting the engine while using coolant heater 95
Immediately after start 95
Engine heating 95
Error signalling 96
Indication of the limitation of the engine power and engine revolutions 96
Signalling errors in the system of additional treatment of exhaust gases 97
Diesel particle filter 98
Filter of solid particles – indication of operation and failures of the system 98
Diesel particle filter regeneration 99
Driver´s seat – safety switch 100
Reversing lever 100
Reversing lever position signalization 100
Gear shifting 101
Shifting road and reduced speeds 101
Road and reducing speeds lever position signalization 101
The principles of appropriate use of tractors 102
The description of the system of travel clutches 102
The way of controlling the travel clutch by 102
The differences in ways of controlling the travel clutch by 102
Interrupted sound signal 103
Dead start of the tractor 103
Dead start of tractor in regular operation – automatic dead start function 104
Dead start by means of automatic dead start function 104
Dead start of tractor in regular operation – clutch pedal 104
Dead start – using the clutch pedal 104
Change the direction of drive 105
Change the direction of drive by means of reversing lever 105
Change the direction of drive – using the clutch pedal 105
Gear shifting 106
Gear shifting – Using the clutch pedal 106
Gear shifting – using the clutch control button on the head of gear shifting lever 106
Blocking the automatic dead start function 106
Engine speed preselection system 107
Description of the engine speed preselection functions 108
Driving the tractor using the engine speed preselection system 110
Automatic engine speed preset mode 111
Automatic engine speed preset mode for operation in field mode 111
Automatic engine speed preset mode for PTO operation in stationary mode 112
Three-gear torque multiplier 113
Signalization of multiplier function 113
Increasing, decreasing the travel speed by two gears 113
Multiplier preselection switch 114
Automatic multiplier shifting 114
Front drive axle control 116
Driving with engaged front axle drive 116
Front Drive Axle Control – Manual Mode 116
Automatically disconnect the front axle – manual mode 117
Front Drive Axle Control – Automatic Mode 117
Automatic front axle control mode 117
Suspension front drive axle 118
Automatic front axle suspension mode 118
Front axle suspension suspension blocking mode 118
Height adjustment of the front part of the tractor 119
Differential lock control 119
Differential lock control – automatic mode 120
Automatic mode of differential lock control 120
Driving up the slope 120
Driving down the slope 120
Foot brakes 121
Braking with one brake pedal 121
Turning on the one pedal braking system 122
Warning signalization of air pressured drop 122
Emergency braking 122
Unblocking the tractor brakes when the air pressure drops 123
Hand brake 123
Manual brake – signalization 124
Brakes of trailers and semi-trailers 124
Connection of the ABS system of the trailer or semi-trailer 124
Button to temporarily deactivate the trailer or semi-trailer hydraulic brakes 125
Temporary deactivation of the trailer or semi-trailer air brakes using the handbrake lever 126
Air brakes of trailers and articulated trailers 127
One-hose and two-hose brakes 127
One-hose brakes 127
Two-hose brakes 127
*Hydraulic brakes of trailers 128
Connecting and disconnecting quick couplings of trailer hydraulic brakes 128
The socket for connection of the electrical installation of the trailer or semi-trailer 128
Stopping the tractor – manual brake 129
Stopping the engine 129
Leaving the tractor 129
Warning signalization of hydrostatic steering failure 130
Important warnings 130
Limiting travel speed 130
Running in the tractor 131
General principles of new tractor run-in in first 100 hours of operation 131
In first 10 hours of operation 131
From 100 hours of operation 131
Transportation 133
Front hook 133
Height adjustment and disassembly of the CBM stage hitch 134
Automatic mouth of the CBM stage hitch 134
Modular system of hitches for trailers and semi-trailers 135
Swinging draw-bar console module 135
Swinging draw-bar console with a fixed pin module 135
Console with a ø 80 ball module 136
Hitch for a single-axle CBM semi-trailer 136
Uncoupling of a single-axle trailer 136
Coupling of a single-axle trailer 136
Maximum permissible vertical static load of hitches for trailers and semi-trailers 137
Drive of agricultural machinery 139
Work with PTO shaft 139
Display of revolutions of PTO shafts 139
Replaceable end points of rear PTO shaft 139
Control elements of PTO shafts 140
The buttons for activation of PTO shafts 140
Selection switch of rear PTO clutch revolutions (P T O ) 140
Rear PTO shaft revolutions preselection lever 141
Standard and economical independent revolutions of rear PTO shaft 141
Dependent and independent rear PTO shaft revolutions 142
Automatic disengagement of PTO clutch 142
Setting automatic disengagement of PTO shaft clutch – display description 143
Automatic disengagement of PTO shaft clutch – return to basic setting 143
Work with automatic disengagement of PTO shaft clutch 144
Facilitating connection of joint shaft of an aggregated machine to the tractor 145
Working modes of PTO shafts 145
Activation of the rear PTO shaft – independent revolutions – common working mode 146
Activation of the rear PTO shaft – independent revolutions – stationary working mode 147
Deactivation of the rear PTO shaft – independent revolutions 148
Rear PTO shaft switch – dependent speed – ordinary mode of operation 149
Front PTO shaft 150
Activation of the front PTO shaft – common working mode 150
Activation of the front PTO shaft – stationary working mode 151
Deactivation of the front PTO shaft 151
Maximum transferred output 152
Drive of machines with greater inertia masses 152
Hydraulic system 153
Hydraulic system 153
Indication of low oil temperature 153
Hydraulic pump 153
Control elements placement 154
Outer hydraulic circuit 154
Connecting and disconnecting quick-couplers 154
Quick-couplings with drip collection 154
Amount of oil taken from outer hydraulic drives 155
External hydraulic circuit controls 155
Controls of external hydraulic circuit description 156
External hydraulic circuit controls activation 156
External hydraulic circuit controls function 157
Setting oil flow through quick couplers 157
External hydraulic circuits control by means of a joystick 158
External hydraulic circuit front outlets and front three-point hitch 158
Front outlets of external hydraulic circuit – standard version of the tractor 159
Front outlets of external hydraulic circuit – tractor with auxiliary switchboard for front
hydraulic circuits 159
Connecting machines and tools to external hydraulic circuit 160
Electro-hydraulic system 161
Control element functions 161
Equipment ‘OFF’ 161
Blocking cancellation 162
Quick sinking 162
Transport of implements 163
Stop position 163
Vibration compensator (damper) 163
Limitation of the upper position of the three-point hitch 164
Lowering speed 164
Free position 164
Setting the control of three-point hitch 164
Manual setting of control of three-point hitch 165
Automatic control of three-point hitch 165
Using the rear control 166
External control buttons of the electro-hydraulic system 166
Indication of EHR-B errors 167
Description of signals of EHR-B electro-hydraulic system errors 167
Description of minor errors of the EHR-B electro-hydraulic system 168
Hitches 169
Rear three-point hitch 169
Safety principles of working with the three-point hitch 169
Height adjustment of the lifting draw-bars 170
Fixed and free position of the lower hydraulic draw-bars 170
Limiting draw-bars 170
Automatic limiting draw-bars 171
*Lower draw bar with CBM hooks 171
Securing lower draw bars with CBM hooks 171
Upper draw-bar 172
*Front three-point hitch 172
Front three-point hitch – standard version of the tractor 173
Controlling front three-point hitch mode – tractor version with auxiliary switchboard for front hydraulic
circuits 173
Adjusting the lowering rate of the front three-point hitch 174
Hydraulic lock of the front three-point hitch 174
Working and transport position of the front three-point hitch 174
Driving with agricultural machines attached to the front three-point hitch 174
Wheel track chang 175
Front wheels track of front drive axle in tractors equipped with non-removable discs 175
Toe-in of the wheels of the front driving axle 176
Adjustment of toe-in of the wheels of the front driving axle 176
Front drive axle fenders 177
Setting wheel stops with front drive axle 177
The gauges of the tractor rear wheels equipped with solid discs 178
Ballast weights 179
*Rear wheel weights 179
Bottom weights 179
*Front weights 179
*Weight of the front three-point hitch 180
Valve for filling tyre tubes with liquid 180
Procedure of filling the tyres with liquid 181
Procedure of draining liquid from the tyres 181
Wedging the front wheels 182
Antifreeze solution for tyre filling 182
Electric installation 183
Basic service information 183
Accumulator battery 183
Battery disconnector 184
Accumulator battery maintenance 185
Alternator 186
Alternator maintenance 186
Electric installation overload 186
Fuse panels 187
Checking the adjustment of the front grill headlights 191
Adjusting the front grill headlights 191
List of lamps 192
Tractor maintenance 193
Service inspections 193
Steps performed daily before the start of work 193
Steps performed every 50 hours of work 193
Steps performed every 100 hours of work 193
Steps performed every 500 hours of work 193
Steps performed outside the interval of 500 hours of work 194
Monthly performed actions 194
Filling and filter replacement 195
Used operation liquids and filling – quantities 196
ZETOR service fillings 196
Motor oils 196
Oil in the gearbox and final drivehousing 196
Oil for the front driving axle 196
Hydraulic brake liquid for the tractors 196
Oil for the front PTO 196
Specification of oils for Zetor engines equipped by diesel particle filter 197
Specification of the oil for the gearbox housing and the final drive housing 197
Specification of oil for the front driving axle 197
Plastic lubricant for the tractor 197
Liquid for the cooling system of the tractors 197
Fuel for Zetor engines which are equipped with diesel paricle filter 198
Urea (urea solution AUS 32) 198
Tractor greasing scheme 199
Safety instructions for lubrication of the tractor 199
Bearing housing of the front axle drive shaft 199
Suspension front drive axle 200
Hitch for a single-axle semi-trailer 200
Front three-point hitch 200
Three-point hitch 200
Hitch mouth for a trailer 201
Technical maintenance of the tractors after a general overhaul of the main groups 201
Maintenance instructions 203
Opening the hood 203
Checking the oil level in the engine 203
Draining oil from the engine 204
Filling the engine with oil 204
Replacement of carter exhaust oil separator filter element 204
Replacing the fuel filter element 205
Bleeding the fuel system 205
Dry air cleaner maintenance instructions 206
Air cleaner disassembly 206
Recovery of the mainair cleaner element 206
Replacing the safety element of the air cleaner 206
Reassembly of the air cleaner elements 207
Bleeding the hydraulic circuit of the hydrostatic steering 207
Replacing the hydrostatic steering hoses 207
Replacing coolant 208
Check and replacement of oil in gear box 209
Draining and checking holes 209
Checking the oil in gearbox 210
After draining oil 210
Replacement of the oil filter element on the discharge filter for the working hydraulics circuit 210
Replacement of the oil filter element on the discharge filter for the transmission circuit 210
Cleaner insert in the tractor’s brake air control valve replacement 211
Filling, controlling and draining hole of oil of front drive axle 212
Filling, controlling and draining hole of oil of front wheels reducers 212
Front PTO 212
Filter installation instructions 213
Cleaning the heating filters 213
Air-conditioning maintenance 214
Checking the air systems for leaks 215
Maintenance and treatment of tyres 215
Tractor shutdown and recommended points for tractor lifting 216
Diesel particle filter maintenance 216
Adjustment 217
Flat belt drive tension of accessories 217
Bleeding the front drive axle brake system 217
Brake pedal free play setting 218
Brake adjustment 218
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 218
Adjusting the bowden cable 218
Main technical parameters 219
Main tractor’s parameters (mm) 219
Technical data of engines 220
Permitted maximum load of front axle (kg) 221
Permitted maximum load of rear axle (kg) 221
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 221
Allowed weight of unbraked trailers 221
Manoeuvrability condition 221
Front tires steerability 222
Change of the load-bearing capacity of the front tyres (%) 222
Bearing capacity of rear tires 223
Change of the load capacity of the rear tyres (%) 223
Permitted combinations of wheels for tractors 223
Performance on rear PTO shaft 224
Lifting force of the three-point hitch 224
Tensile force 224
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) 225
Dependent PTO shaft revolutions with nominal engine revolutions 226
Independent rear pto shaft revolutions 227
Speed of the Zuidberg front PTO 227
Clearance-circle and turning circle diameter 227
Calculation of tractor load limit 228
Index 231
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S.M
