Zetor Tractor Crystal 150 Crystal 160 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Crystal 150 Crystal 160 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
Size:19.9 MB
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Zetor Tractor Crystal 150 Crystal 160 Operator’s Manual – PDF DOWNLOAD
ZETOR
This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully. In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work. If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will become your reliable and long-term friend. The manufacturer of the tractor wishes you thousands of hours of satisfactory work.
ABOUT THIS MANUAL
- This manual has been prepared to assist you in following / adopting the correct procedure for running-in operation and maintenance of your new ZETOR Tractor. Your tractor has been designed and built to provide maximum performance, low fuel consumption and ease of use.
- To maintain the condition and ensure trouble-free performance, it is important that maintenance is performed at the recommended intervals as described in this manual. Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized ZETOR dealer / Distributor.
- He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements. All data given in this book is subject to production variations.
- Dimensions & weight are approximate only and the illustrations do not necessarily show Tractors in standard condition. For exact information about any particular Tractor, please consult your ZETOR dealer / Distributor.
INTRODUCTION & DESCRIPTION
- Instructions and Description
- The word ‘tractor’ is derived from ‘traction’, which means towing. The tractor is required to tow or draw working equipment, an implement or a trailer that is attached to the body of the tractor by means of a suitable hitch. The tractor can also be used as a drivetrain, thanks to a power output called a PTO or a PTO shaft.
- These operating manual is prepared in accordance with the operating, maintenance and storage instructions for the relevant Zetor tractor model. The manual has been designed to help you better understand the maintenance and efficient operation of this machine.
- If you require any information not provided in this manual or require service from a trained mechanic, contact your local ZETOR TRACTORS a.s. dealer/distributor. Dealers/distributors are kept informed about the latest service procedures for tractors. They have original spare parts in stock and have full service support from the machine manufacturer. In this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be unified to avoid any confusion when following these instructions.
- LEFT and RIGHT means the left and right sides of the tractor when looking from the driver’s seat towards the front. The reference to FRONT means the end of the tractor radiator, while REAR means the end of the drawbar (see the picture). When ordering spare parts, always specify the tractor and engine serial numbers when ordering.
- This will make their delivery easier and faster and ensure that you receive the right spare parts for your particular tractor. The tractor’s serial number is stamped on a plate attached to the right side of the tractor (see the picture). For easy reference, we recommend you to write this number in the space reserved for the owner’s personal data.
TABLE OF CONTENTS:
Zetor Tractor Crystal 150 Crystal 160 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 11
Safety instructions for users . 13
General safety regulations . 13
Proper clothing 13
Starting the engine . 14
Driving operation . 14
Transportation of persons, operation 14
Fire prevention principles 15
Preventive daily maintenance 16
Front passenger´s seat notification . 17
Protection of cab against aerosols 17
The level of external noise of tractor . 18
The level of internal sound of tractor . 18
The level of vibrations on driver´s seat 18
Tractors equipped with front end loader 19
Zetor tractors used for work in the woods . 20
Principles for operating tractors equipped with front end loader . 20
Preventive daily maintenance . 21
Preventive daily maintenance 21
Fuel system leaks 21
Engine oil level 21
Cooling system 21
Liquid brakes . 22
Trailer air brakes 22
Trailer hydraulic brakes . 22
Hydrostatic steering . 22
Air cleaner . 23
Cab filtration . 23
Hitches . 23
After work with front implements and in case of cooler clogging . 23
Tyres and wheels 24
Short functional test 24
Acquaintance with the tractor . 25
Safety cabin . 25
Opening the door from the outside 25
Opening the door from the inside 25
Rear window 26
Side window . 26
Hinged lid . 26
Adjustable screen and cover of the swing lid 26
Shelf . 27
Rear view mirrors 27
Internal lighting 27
Aggregation opening . 28
Driver´s seat 28
Driver’s seat Sears 29
Passenger´s seat . 29
Control panel on the right column of the cabin 30
Control panel on the right rear mudguard . 30
Panel of the instrument panel 30
Lights switch 31
Lights switch between the grill and the cabin 31
Switch of warning lights . 31
Direction lights, lower beam head lights, head lights and horn switches 32
Switch box . 32
Switch box key in the position (0) 32
Switch box key in the position (I) . 33
Switch box key in the position (II) 33
Tilting and protrusion of steering wheel . 33
Manual throttle . 33
Reversing lever 34
Gear shifting lever . 34
Gear shifting scheme . 34
CONTENTS
3
Pedals 34
Road and reduced speeds shifting lever . 35
PTO revolutions preselection lever . 35
Manual brake lever and coupling for semi-trailer control lever 35
Battery disconnector 36
Heating control panel, * air-condition 36
Heating valve control (A) . 36
Switch air-condition (C) . 37
Air circulation in cabin control (D) 37
Proper function of the heating and air-condition system . 37
Fast heating of the cabin area . 38
Fast cooling of the space of the cabin . 38
Operation of heating or air-condition with tractor´s work . 38
Immediately after cooling the cabin . 38
Air-condition and heating registers (A) 39
Front windshield (B) defrosting 39
*Air filter with active carbon . 40
Wiper and washer of the front window 40
Front wiper speed switch . 40
Rear window wiper 41
Windshield washer tank 41
Washer nozzle . 41
Fuel tank 42
Fuel tank drain plug . 42
Urea tank . 42
Dashboard . 43
Instrument panel – signal lamps . 43
Instrument panel – instruments 44
Instrument panel – buttons . 44
Display description 45
Change of the look of display 45
Display – change of display 45
Display – resetting data 49
Display – manual brake 50
Display – indicator of service inspection intervals 50
Exceeding the service interval . 50
Zeroing (reset) of the indicator of service inspection intervals 51
Error signalling . 51
Display – error messages . 52
Description of the display of error messages 52
Symbols of tractor nodes . 53
Display – service menu 53
Service menu . 53
Display – history of defects 54
Display – setting language mutation 54
Display – machined area 55
Machined area menu . 55
Machined area width . 55
Setting of the user-defined width of aggregation . 56
Machined area record 56
Display – setting and calibration . 57
Travel speed calibration . 58
Setting of steering sensors of the front axle 59
Setting of time 60
Instrument panel – warning 60
Replenish fuel 60
Add urea 61
High temperature of the cooling liquid . 61
Low level of the cooling liquid 61
High temperature of the engine oil 62
High air temperature in the engine air intake system 62
Water in the coarse filter of fuel . 63
High oil temperature in the gearbox 63
CONTENTS
4
Full pushing filter of the gearbox distributor 64
Full pushing filter of the hydraulics 64
System of additional treatment of exhaust gases . 65
System of additional treatment of exhaust gases (SCR) 65
Conditions for system SCR operation . 65
Urea (Aqueous Urea Solution AUS 32) . 65
Principles for safe handling of urea . 65
Limitation of the engine power and engine revolutions . 66
Indication of amount of urea in the tank 66
Long-term shutdown of tractor . 66
Repairs and maintenance of the system of additional treatment of exhaust gases 66
Driving operation 57
Before you start . 67
If you do not succeed in starting the engine 67
Non-permitted starting . 67
Starting the engine of the tractor . 68
Blocking of the start . 68
Immediately after start . 68
Engine heating . 69
Error signalling . 69
Indication of the limitation of the engine power and engine revolutions 69
Signalling errors in the system of additional treatment of exhaust gases . 70
Gear shifting 70
Reversing lever 70
Reversing lever position signalization . 71
Shifting road and reduced speeds . 71
Road and reducing speeds lever position signalization 71
Driver´s seat – safety switch 71
The principles of appropriate use of tractors . 72
The description of the system of travel clutches . 72
The way of controlling the travel clutch by 72
The differences in ways of controlling the travel clutch by 72
Interrupted sound signal 73
Dead start of the tractor . 73
Dead start of tractor in regular operation – automatic dead start function . 73
Dead start by means of automatic dead start function 73
Dead start of tractor in regular operation – clutch pedal 73
Dead start – using the clutch pedal 74
Change the direction of drive . 74
Change the direction of drive by means of reversing lever . 74
Change the direction of drive – using the clutch pedal 75
Gear shifting 75
Gear shifting – Using the clutch pedal . 75
Gear shifting – using the clutch control button on the head of gear shifting lever 75
Blocking the automatic dead start function 75
Three-gear torque multiplier 75
Signalization of multiplier function . 76
Increasing, decreasing the travel speed by two gears 76
Multiplier preselection switch . 76
Multiplier pre-selection signalization 76
Automatic multiplier shifting . 77
Front drive axle control 78
Driving with engaged front axle drive 78
Manual Front drive axle control . 78
Automatic front drive axle control 79
Axle lock control of rear and front axle 79
Automatic axle lock control of rear and front axle . 80
Suspension front drive axle . 80
Front drive axle suspension mode setting . 81
Height adjustment of the front part of the tractor . 81
Manual brake – signalization 82
Driving down the slope 82
Foot brakes 83
CONTENTS
5
Warning signalization of air pressured drop 83
One-hose and two-hose brakes 83
One-hose brakes . 83
Two-hose brakes . 84
Hydraulic brakes of trailers 84
Connecting and disconnecting quick couplings of trailer hydraulic brakes . 84
Stopping the tractor – manual brake 85
Stopping the engine . 85
Leaving the tractor . 85
Warning signalization of hydrostatic steering failure . 85
Limiting travel speed . 85
Running in the tractor 87
General principles of new tractor run-in in first 100 hours of operation 87
In first 10 hours of operation 87
From 100 hours of operation . 87
Transportation 89
CBM stage quick-adjusting hitch . 89
Height adjustment and disassembly of the CBM stage hitch 89
Automatic mouth of the CBM stage hitch 89
Modular system of hitches for trailers and semi-trailers 90
Swinging draw-bar console module 90
Swinging draw-bar console with a fixed pin module . 90
Console with a ø 80 ball module . 91
Hitch for a single-axle CBM semi-trailer 91
Drive of agricultural machinery . 95
Work with PTO shaft 95
Controlling the front and rear PTO shaft . 95
Rear PTO shaft revolutions preselection lever 95
Standard and economical independent revolutions of rear PTO shaft . 96
Dependent and independent rear PTO shaft revolutions 96
Facilitating connection of joint shaft of an aggregated machine to the tractor 97
Selection switch of rear PTO clutch revolutions (P.T.O.) 97
Replaceable end points of rear PTO shaft 98
Rear PTO switch . 98
Engaging rear PTO shaft – Independent revolutions . 99
Engagement of rear PTO shaft – dependent revolutions . 99
Automatic disengagement of PTO clutch 100
Setting automatic disengagement of PTO shaft clutch – display description 100
Automatic disengagement of PTO shaft clutch – return to basic setting . 100
Setting automatic disengagement of PTO shaft clutch . 101
Work with automatic disengagement of PTO shaft clutch .102
Front PTO shaft . 102
Front PTO shaft control . 103
Maximum transferred output 103
Drive of machines with greater inertia masses 104
Hydraulic system 105
Hydraulic system . 105
Hydraulic pump 105
Control elements placement 105
Outer hydraulic circuit 105
Connecting and disconnecting quick-couplers 106
Quick-couplings with drip collection 106
Hydraulic distributor of the outer hydraulic circuit 106
Description of the functions of individual positions of control levers of the hydraulic distributor 107
Rear outlets of the outer hydraulic circuit 107
Front outlets of the outer hydraulic circuit . 108
Connecting machines and implements to the outer hydraulic circuit . 108
Electro-hydraulic system . 109
Control element functions 109
Equipment ‘OFF’ 109
Blocking cancellation . 110
Quick sinking . 110
Transport of implements 111
CONTENTS
6
Stop position 111
Vibration compensator (damper) . 111
Limitation of the upper position of the three-point hitch 112
Lowering speed . 112
Free position 112
Setting the control of three-point hitch . 112
Manual setting of control of three-point hitch 113
Automatic control of three-point hitch 113
Using the rear control 114
External control buttons of the electro-hydraulic system . 114
Indication of EHR-B errors . 114
Description of signals of EHR-B electro-hydraulic system errors 115
Description of minor errors of the EHR-B electro-hydraulic system 116
Hitches . 117
Rear three-point hitch 117
Safety principles of working with the three-point hitch 117
Height adjustment of the lifting draw-bars . 118
Fixed and free position of the lower hydraulic draw-bars 118
Limiting draw-bars . 118
Automatic limiting draw-bars 119
*Lower draw-bars with CBM hooks . 119
Securing the lower draw-bars with CBM hooks . 119
Upper draw-bar 120
*Front three-point hitch 120
Adjusting the lowering rate of the front three-point hitch . 120
Controlling front three-point hitch 120
Hydraulic lock of the front three-point hitch . 121
Working and transport position of the front three-point hitch 121
Driving with agricultural machines attached to the front three-point hitch . 121
Wheel track change 123
Front wheels track of front drive axle in tractors equipped with non-removable discs 123
Toe-in of the wheels of the front driving axle . 123
Adjustment of toe-in of the wheels of the front driving axle . 124
Rear wheels wheel track . 125
Ballast weights 127
*Rear wheel weights 127
Bottom weights 127
*Front weights 127
*Weight of the front three-point hitch . 128
Valve for filling tyre tubes with liquid . 128
Procedure of draining liquid from the tyres 129
Antifreeze solution for tyre filling 129
Electric installation . 131
Basic service information . 131
Accumulator battery . 131
Battery disconnector 132
Accumulator battery maintenance . 132
Alternator . 133
Alternator maintenance . 133
Electric installation overload . 133
Fuse panel . 134
Checking the adjustment of the front grill headlights 136
Adjusting the front grill headlights . 136
Checking the adjustment of the cab roof headlights . 137
List of lamps . 138
Tractor maintenance 139
Steps performed daily before the start of work 139
Steps performed every 50 hours of work 139
Steps performed every 100 hours of work 139
Steps performed every 500 hours of work 139
Steps performed outside the interval of 500 hours of work . 139
Filling and filter replacement 140
ZETOR Service Fillings . 141
Motor Oils 141
Specification of Oil for Tractor Transmission Devices . 141
Specification of Oil for the Front Driving Axle 141
Other Recommended Service Fillings Tested on Zetor Tractors 142
Oil to gear systems of tractors . 142
Oil for the front driving axle 142
Front PTO oil . 142
Hydraulic brake liquid for the tractors 143
Liquid for the cooling system of the tractors 143
Fuel 143
Plastic lubricant for the tractor . 144
Tractor greasing scheme 144
Solid front drive axle 144
Suspension front drive axle . 145
Hitch for a single-axle semi-trailer . 145
Front three-point hitch . 145
Three-point hitch 146
Hitch mouth for a trailer . 146
Technical maintenance of the tractors after a general overhaul of the main groups . 146
Maintenance instructions 147
Opening the hood 147
Checking the oil level in the engine . 147
Draining oil from the engine . 148
Filling the engine with oil . 148
Replacing full-continuous motor oil filter 149
Fuel Filtering 149
Raw Fuel Filter Clearing 150
Cartridge Replacement in the Raw Fuel Filter 150
Cartridge Replacement in the Fine Fuel Filter . 151
Fuel system venting . 151
Dry air cleaner maintenance instructions . 152
Recovery of the mainair cleaner element . 152
Replacing the safety element of the air cleaner . 152
Reassembly of the air cleaner elements 152
Bleeding the hydraulic circuit of the hydrostatic steering . 153
Replacing the hydrostatic steering hoses . 153
Replacing coolant . 153
Checking the oil in gearbox 154
Check and replacement of oil in gear box . 154
Draining and checking holes 154
After draining oil 154
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 154
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard . 155
Replacement of filter element of urea filter 155
Lubrication and filling points of the front driving axle . 155
Filling, inspection and drain opening of oil of the front wheel reducers . 156
Front PTO . 156
Brake fluid replacement . 156
Carbon filter installation instructions 156
Cleaning the heating filters 157
*Air filter with active carbon 157
Air-conditioning maintenance . 157
Draining condensate from the air reservoir 158
Checking the air systems for leaks . 158
Working pressure of air brakes . 158
Maintenance and treatment of tyres . 159
Tyres for driving wheels 161
Storing the tractor 161
Adjustment 163
Adjusting valve clearance 163
Flat belt drive tension of accessories 163
Adjusting the play of the brake pedals . 163
Bleeding the brake system of the tractor 163
Bleeding the rear brake system 164
Foot brake check 164
Foot brake adjustment 165
Parking brake adjustment . 165
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 165
Adjusting the bowden cable . 165
Main technical parameters . 167
Main tractor’s parameters (mm) 167
Technical data of engines 167
Permitted maximum load of front axle (kg) 168
Permitted maximum load of rear axle (kg) 168
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 168
Manoeuvrability condition 168
Front tires steerability 169
Change of the load-bearing capacity of the front tyres (%) . 169
Bearing capacity of rear tires . 170
Change of the load capacity of the rear tyres (%) . 170
Permitted combinations of wheels for tractors 170
Performance on rear PTO shaft 170
Lifting force of the three-point hitch . 171
Tensile force 171
Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels (km/h) 172
Independent rear pto shaft revolutions 173
Speed of the Zuidberg front PTO 174
Clearance-circle and turning circle diameter . 174
Index . 175
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