Zetor Crystal 150 160 Operator’s Manual – PDF DOWNLOAD

Zetor Crystal 150 160 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Zetor Crystal 150 160 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
Size: 18.3 MB

DESCRIPTION:

Zetor Crystal 150 160 Operator’s Manual – PDF DOWNLOAD

ZETOR:

• This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
  become familiar with the operation and maintenance of your new tractor.
• Although many of you have rich experience with the operation of other tractors, please, read the
  information contained in this Operator’s Manual very carefully.
• In the Manual you will find a lot of new information and get a perfect overview of how to use the
  tractor with maximum efficiency during various kinds of work.
• If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
  become your reliable and long-term friend.

TABLE OF CONTENTS:

Zetor Crystal 150 160 Operator’s Manual – PDF DOWNLOAD

Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Transportation of persons, operation 14
Fire prevention principles 15
Preventive daily maintenance 16
Front passenger´s seat notification 17
Protection of cab against aerosols 17
The level of external noise of tractor 18
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Tractors equipped with front end loader 19
Zetor tractors used for work in the woods 20
Principles for operating tractors equipped with front end loader 20
Preventive daily maintenance 21
Preventive daily maintenance 21
Fuel system leaks 21
Engine oil level 21
Cooling system 21
Liquid brakes 22
Trailer air brakes 22
Trailer hydraulic brakes 22
Hydrostatic steering 22
Air cleaner 23
Cab filtration 23
Hitches 23
After work with front implements and in case of cooler clogging 23
Tyres and wheels 24
Short functional test 24
Acquaintance with the tractor 25
Safety cabin 25
Opening the door from the outside 25
Opening the door from the inside 25
Rear window 26
Side window 26
Hinged lid 26
Adjustable screen and cover of the swing lid 26
Shelf 27
Rear view mirrors 27
Internal lighting 27
Aggregation opening 28
Driver´s seat 28
Driver’s seat Sears 29
Passenger´s seat 29
Control panel on the right column of the cabin 30
Control panel on the right rear mudguard 30
Panel of the instrument panel 30
Lights switch 31
Lights switch between the grill and the cabin 31
Switch of warning lights 31
Direction lights, lower beam head lights, head lights and horn switches 32
Switch box 32
Switch box key in the position (0) 32
Switch box key in the position (I) 33
Switch box key in the position (II) 33
Tilting and protrusion of steering wheel 33
Manual throttle 33
Reversing lever 34
Gear shifting lever 34
Gear shifting scheme 34
CONTENTS
3
Pedals 34
Road and reduced speeds shifting lever 35
PTO revolutions preselection lever 35
Manual brake lever and coupling for semi-trailer control lever 35
Battery disconnector 36
Heating control panel, * air-condition 36
Heating valve control (A) 36
Switch air-condition (C) 37
Air circulation in cabin control (D) 37
Proper function of the heating and air-condition system 37
Fast heating of the cabin area 38
Fast cooling of the space of the cabin 38
Operation of heating or air-condition with tractor´s work 38
Immediately after cooling the cabin 38
Air-condition and heating registers (A) 39
Front windshield (B) defrosting 39
*Air filter with active carbon 40
Wiper and washer of the front window 40
Front wiper speed switch 40
Rear window wiper 41
Windshield washer tank 41
Washer nozzle 41
Fuel tank 42
Fuel tank drain plug 42
Urea tank 42
Dashboard 43
Instrument panel – signal lamps 43
Instrument panel – instruments 44
Instrument panel – buttons 44
Display description 45
Change of the look of display 45
Display – change of display 45
Display – resetting data 49
Display – manual brake 50
Display – indicator of service inspection intervals 50
Exceeding the service interval 50
Zeroing (reset) of the indicator of service inspection intervals 51
Error signalling 51
Display – error messages 52
Description of the display of error messages 52
Symbols of tractor nodes 53
Display – service menu 53
Service menu 53
Display – history of defects 54
Display – setting language mutation 54
Display – machined area 55
Machined area menu 55
Machined area width 55
Setting of the user-defined width of aggregation 56
Machined area record 56
Display – setting and calibration 57
Travel speed calibration 58
Setting of steering sensors of the front axle 59
Setting of time 60
Instrument panel – warning 60
Replenish fuel 60
Add urea 61
High temperature of the cooling liquid 61
Low level of the cooling liquid 61
High temperature of the engine oil 62
High air temperature in the engine air intake system 62
Water in the coarse filter of fuel 63
High oil temperature in the gearbox 63
CONTENTS
4
Full pushing filter of the gearbox distributor 64
Full pushing filter of the hydraulics 64
System of additional treatment of exhaust gases 65
System of additional treatment of exhaust gases (SCR) 65
Conditions for system SCR operation 65
Urea (Aqueous Urea Solution AUS 32) 65
Principles for safe handling of urea 65
Limitation of the engine power and engine revolutions 66
Indication of amount of urea in the tank 66
Long-term shutdown of tractor 66
Repairs and maintenance of the system of additional treatment of exhaust gases 66
Driving operation 57
Before you start 67
If you do not succeed in starting the engine 67
Non-permitted starting 67
Starting the engine of the tractor 68
Blocking of the start 68
Immediately after start 68
Engine heating 69
Error signalling 69
Indication of the limitation of the engine power and engine revolutions 69
Signalling errors in the system of additional treatment of exhaust gases 70
Gear shifting 70
Reversing lever 70
Reversing lever position signalization 71
Shifting road and reduced speeds 71
Road and reducing speeds lever position signalization 71
Driver´s seat – safety switch 71
The principles of appropriate use of tractors 72
The description of the system of travel clutches 72
The way of controlling the travel clutch by 72
The differences in ways of controlling the travel clutch by 72
Interrupted sound signal 73
Dead start of the tractor 73
Dead start of tractor in regular operation – automatic dead start function 73
Dead start by means of automatic dead start function 73
Dead start of tractor in regular operation – clutch pedal 73
Dead start – using the clutch pedal 74
Change the direction of drive 74
Change the direction of drive by means of reversing lever 74
Change the direction of drive – using the clutch pedal 75
Gear shifting 75
Gear shifting – Using the clutch pedal 75
Gear shifting – using the clutch control button on the head of gear shifting lever 75
Blocking the automatic dead start function 75
Three-gear torque multiplier 75
Signalization of multiplier function 76
Increasing, decreasing the travel speed by two gears 76
Multiplier preselection switch 76
Multiplier pre-selection signalization 76
Automatic multiplier shifting 77
Front drive axle control 78
Driving with engaged front axle drive 78
Manual Front drive axle control 78
Automatic front drive axle control 79
Axle lock control of rear and front axle 79
Automatic axle lock control of rear and front axle 80
Suspension front drive axle 80
Front drive axle suspension mode setting 81
Height adjustment of the front part of the tractor 81
Manual brake – signalization 82
Driving down the slope 82
Foot brakes 83
CONTENTS
5
Warning signalization of air pressured drop 83
One-hose and two-hose brakes 83
One-hose brakes 83
Two-hose brakes 84
Hydraulic brakes of trailers 84
Connecting and disconnecting quick couplings of trailer hydraulic brakes 84
Stopping the tractor – manual brake 85
Stopping the engine 85
Leaving the tractor 85
Warning signalization of hydrostatic steering failure 85
Limiting travel speed 85
Running in the tractor 87
General principles of new tractor run-in in first 100 hours of operation 87
In first 10 hours of operation 87
From 100 hours of operation 87
Transportation 89
CBM stage quick-adjusting hitch 89
Height adjustment and disassembly of the CBM stage hitch 89
Automatic mouth of the CBM stage hitch 89
Modular system of hitches for trailers and semi-trailers 90
Swinging draw-bar console module 90
Swinging draw-bar console with a fixed pin module 90
Console with a ø 80 ball module 91
Hitch for a single-axle CBM semi-trailer 91
Drive of agricultural machinery 95
Work with PTO shaft 95
Controlling the front and rear PTO shaft 95
Rear PTO shaft revolutions preselection lever 95
Standard and economical independent revolutions of rear PTO shaft 96
Dependent and independent rear PTO shaft revolutions 96
Facilitating connection of joint shaft of an aggregated machine to the tractor 97
Selection switch of rear PTO clutch revolutions (P T O ) 97
Replaceable end points of rear PTO shaft 98
Rear PTO switch 98
Engaging rear PTO shaft – Independent revolutions 99
Engagement of rear PTO shaft – dependent revolutions 99
Automatic disengagement of PTO clutch 100
Setting automatic disengagement of PTO shaft clutch – display description 100
Automatic disengagement of PTO shaft clutch – return to basic setting 100
Setting automatic disengagement of PTO shaft clutch 101
Work with automatic disengagement of PTO shaft clutch 102
Front PTO shaft 102
Front PTO shaft control 103
Maximum transferred output 103
Drive of machines with greater inertia masses 104
Hydraulic system 105
Hydraulic system 105
Hydraulic pump 105
Control elements placement 105
Outer hydraulic circuit 105
Connecting and disconnecting quick-couplers 106
Quick-couplings with drip collection 106
Hydraulic distributor of the outer hydraulic circuit 106
Description of the functions of individual positions of control levers of the hydraulic distributor 107
Rear outlets of the outer hydraulic circuit 107
Front outlets of the outer hydraulic circuit 108
Connecting machines and implements to the outer hydraulic circuit 108
Electro-hydraulic system 109
Control element functions 109
Equipment ‘OFF’ 109
Blocking cancellation 110
Quick sinking 110
Transport of implements 111
CONTENTS
6
Stop position 111
Vibration compensator (damper) 111
Limitation of the upper position of the three-point hitch 112
Lowering speed 112
Free position 112
Setting the control of three-point hitch 112
Manual setting of control of three-point hitch 113
Automatic control of three-point hitch 113
Using the rear control 114
External control buttons of the electro-hydraulic system 114
Indication of EHR-B errors 114
Description of signals of EHR-B electro-hydraulic system errors 115
Description of minor errors of the EHR-B electro-hydraulic system 116
Hitches 117
Rear three-point hitch 117
Safety principles of working with the three-point hitch 117
Height adjustment of the lifting draw-bars 118
Fixed and free position of the lower hydraulic draw-bars 118
Limiting draw-bars 118
Automatic limiting draw-bars 119
*Lower draw-bars with CBM hooks 119
Securing the lower draw-bars with CBM hooks 119
Upper draw-bar 120
*Front three-point hitch 120
Adjusting the lowering rate of the front three-point hitch 120
Controlling front three-point hitch 120
Hydraulic lock of the front three-point hitch 121
Working and transport position of the front three-point hitch 121
Driving with agricultural machines attached to the front three-point hitch 121
Wheel track change 123
Front wheels track of front drive axle in tractors equipped with non-removable discs 123
Toe-in of the wheels of the front driving axle 123
Adjustment of toe-in of the wheels of the front driving axle 124
Rear wheels wheel track 125
Ballast weights 127
*Rear wheel weights 127
Bottom weights 127
*Front weights 127
*Weight of the front three-point hitch 128
Valve for filling tyre tubes with liquid 128
Procedure of draining liquid from the tyres 129
Antifreeze solution for tyre filling 129
Electric installation 131
Basic service information 131
Accumulator battery 131
Battery disconnector 132
Accumulator battery maintenance 132
Alternator 133
Alternator maintenance 133
Electric installation overload 133
Fuse panel 134
Checking the adjustment of the front grill headlights 136
Adjusting the front grill headlights 136
Checking the adjustment of the cab roof headlights 137
List of lamps 138
Tractor maintenance 139
Steps performed daily before the start of work 139
Steps performed every 50 hours of work 139
Steps performed every 100 hours of work 139
Steps performed every 500 hours of work 139
Steps performed outside the interval of 500 hours of work 139
Filling and filter replacement 140
Used operation liquids and filling – quantities 141
CONTENTS
7
ZETOR Service Fillings 141
Motor Oils 141
Specification of Oil for Tractor Transmission Devices 141
Specification of Oil for the Front Driving Axle 141
Other Recommended Service Fillings Tested on Zetor Tractors 142
Oil to gear systems of tractors 142
Oil for the front driving axle 142
Front PTO oil 142
Hydraulic brake liquid for the tractors 143
Liquid for the cooling system of the tractors 143
Fuel 143
Plastic lubricant for the tractor 144
Tractor greasing scheme 144
Solid front drive axle 144
Suspension front drive axle 145
Hitch for a single-axle semi-trailer 145
Front three-point hitch 145
Three-point hitch 146
Hitch mouth for a trailer 146
Technical maintenance of the tractors after a general overhaul of the main groups 146
Maintenance instructions 147
Opening the hood 147
Checking the oil level in the engine 147
Draining oil from the engine 148
Filling the engine with oil 148
Replacing full-continuous motor oil filter 149
Fuel Filtering 149
Raw Fuel Filter Clearing 150
Cartridge Replacement in the Raw Fuel Filter 150
Cartridge Replacement in the Fine Fuel Filter 151
Fuel system venting 151
Dry air cleaner maintenance instructions 152
Recovery of the mainair cleaner element 152
Replacing the safety element of the air cleaner 152
Reassembly of the air cleaner elements 152
Bleeding the hydraulic circuit of the hydrostatic steering 153
Replacing the hydrostatic steering hoses 153
Replacing coolant 153
Checking the oil in gearbox 154
Check and replacement of oil in gear box 154
Draining and checking holes 154
After draining oil 154
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 154
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 155
Replacement of filter element of urea filter 155
Lubrication and filling points of the front driving axle 155
Filling, inspection and drain opening of oil of the front wheel reducers 156
Front PTO 156
Brake fluid replacement 156
Carbon filter installation instructions 156
Cleaning the heating filters 157
*Air filter with active carbon 157
Air-conditioning maintenance 157
Draining condensate from the air reservoir 158
Checking the air systems for leaks 158
Working pressure of air brakes 158
Maintenance and treatment of tyres 159
Tyres for driving wheels 161
Storing the tractor 161
Adjustment 163
Adjusting valve clearance 163
Flat belt drive tension of accessories 163
Adjusting the play of the brake pedals 163
CONTENTS
8
Bleeding the brake system of the tractor 163
Bleeding the rear brake system 164
Foot brake check 164
Foot brake adjustment 165
Parking brake adjustment 165
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 165
Adjusting the bowden cable 165
Main technical parameters 167
Main tractor’s parameters (mm) 167
Technical data of engines 167
Permitted maximum load of front axle (kg) 168
Permitted maximum load of rear axle (kg) 168
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 168
Manoeuvrability condition 168
Front tires steerability 169
Change of the load-bearing capacity of the front tyres (%) 169
Bearing capacity of rear tires 170
Change of the load capacity of the rear tyres (%) 170
Permitted combinations of wheels for tractors 170
Performance on rear PTO shaft 170
Lifting force of the three-point hitch 171
Tensile force 171
Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels (km/h) 172
Independent rear pto shaft revolutions 173
Speed of the Zuidberg front PTO 174
Clearance-circle and turning circle diameter 174
Index 175

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