Yamaha YZF-R1 2002-2003 Service repair workshop Manual + owners manual + parts manual
sample page
STARTING FAILURES
ENGINE
Cylinder(s) and cylinder head(s)
• Loose spark plug
• Loose cylinder head or cylinder
• Damaged cylinder head gasket
• Damaged cylinder gasket
• Worn or damaged cylinder
• Incorrect valve clearance
• Improperly sealed valve
• Incorrect valve-to-valve-seat contact
• Incorrect valve timing
• Faulty valve spring
• Seized valve
Piston(s) and piston ring(s)
• Improperly installed piston ring
• Damaged, worn or fatigued piston ring
• Seized piston ring
• Seized or damaged piston
Air filter
• Improperly installed air filter
• Clogged air filter element
Crankcase and crankshaft
• Improperly assembled crankcase
• Seized crankshaft
FUEL SYSTEM
Fuel tank
• Empty fuel tank
• Clogged fuel filter
• Clogged fuel strainer
• Clogged fuel tank drain hose
• Clogged rollover valve
• Clogged rollover valve hose
• Deteriorated or contaminated fuel
Fuel pump
• Faulty fuel pump
• Faulty fuel pump relay
Throttle body (-ies)
• Deteriorated or contaminated fuel
• Sucked-in air
TABLE OF CONTENTS
GENERAL INFORMATION GEN
INFO 1
SPECIFICATIONS SPEC 2
PERIODIC CHECKS AND
ADJUSTMENTS CHK
ADJ 3
CHASSIS CHAS 4
ENGINE ENG 5
COOLING SYSTEM COOL 6
FUEL INJECTION SYSTEM FI 7
ELECTRICAL SYSTEM ELEC 8
TROUBLESHOOTING TRBL
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