Yamaha Yz80 Service Repair Manual
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:850+
DOWNLOADABLE:YES
FILE TYPE:PDF
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Yamaha Yz80 Service Repair Manual
Congratulations on your purchase of a Yamaha YZseries. This model is the culmination yaamha’s vast experience in the production of space setting racing machines. It represents the highest grade of craftsmanship and reliability that have made Yamaha a leader. This manual explains operation, inspection, bas- lC maintenance and tuning of your machine. If you have any questions about this manual or your machine, please contact your Yamaha dealer.
This manual Will proyide you with a good basic understanding of features, operation, and beers maintenance and inepection items of this machine Please read this manual carefully and completely before operating your new machine. If you have any questions regarding the Opera- tion or maintenance of your machine, please con- sult your Yamaha dealer
MANUAL FORMAT:
All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been complied to provide the mechanic With an easy to read, handy reference that contains comprehenswe explanations of all disassembly, repair, assembly, and inspection operations. In this rewsed format, the condition of a faulty component Will precede an arrow symbol and the course of action required Will follow the symbol, e.g., OBeanngs Pitting/ Damages Replace.
TABLE OF CONTENTS:
Yamaha Yz80 Service Repair Manual
CHAPTER 1 – GENERAL INFORMATION
DESCRIPTION
MACHINE IDENTIFICATION
IMPORTANT INFORMATION
SPECIAL TOOLS
CONTROL FUNCTIONS
FUEL AND ENGINE MIXING OIL
PRE – OPERATION CHECK LIST
STARTING AND BREAK — IN
TORQUE — CHECK POINTS
CLEANING AND STORAGE
CHAPTER 2 – SPECIFICATIONS
SPECIFICATIONS
GENERAL TORQUE SPECIFICATIONS
DEFINITION OF UNITS
CABLE ROUTING DIAGRAM
SETTING PARTS
CHAPTER 3 – REGULAR INSPECTION ANDADJUSTMENTS
MAINTENANCE INTERVALS
CHAPTER 4 – ENGINE
SEAT FUEL TANK SIDE COVERS
EXHAUST PIPE AND SILENCER
RADIATOR AND WATER PUMP
CARBURETOR AND REED VALVE
CYLINDER HEAD, CYLINDER AND PISTON
CLUTCH, PRIMARY DRIVEN GEAR AND PRIMARY
DRIVE GEAR
KICK AXLE AND SHIFT SHAFT
CDI MAGNETO
ENGINE REMOVAL
CRANKCASE AND CRANKSHAFT
TRANSMISSION, SHIFT CAM AND SHIFT FORK
CHAPTER 5 – CHASSIS
FRONT WHEEL
REAR WHEEL
FRONT BRAKE
REAR BRAKE
FRONT FORK
STEERING
SWINGARM
REAR SHOCK ABSORBER
CHAPTER 6 – ELECTRICAL
ELECTRICAL COMPONENTS AND WIRING DIAGRAM
IGNITION SYSTEM
CHAPTER 7 – TUNING
CARBURETOR TUNING
SPARK PLUG
FRONT FORK
REAR SHOCK
TROUBLESHOOTING IMPROPER SETTINGS
SETTING RECORD TABLE
PLEASE NOTE:
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