Yale E108 ERC 40-65 RFZF, ERC 40-65 RGZG Service Manual – PDF DOWNLOAD
FILE DETAILS:
Yale E108 ERC 40-65 RFZF, ERC 40-65 RGZG Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Yale
DESCRIPTION:
Yale E108 ERC 40-65 RFZF, ERC 40-65 RGZG Service Manual – PDF DOWNLOAD
SR/SP TRANSISTOR MOTOR
CONTROLLERS (SEM)
ERC/P16-20AAF
(ERC030-040AG/BG) [A814];
ERP20-30ALF [B216];
ERC20-30AGF
(ERC040-065RG/ZG) [E108]
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR :
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Yale E108 ERC 40-65 RFZF, ERC 40-65 RGZG Service Manual – PDF DOWNLOAD
Diagrams, Schematics, or Arrangements 1
Figure 1 SR (SEM) Motor Controller for Traction Motor ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Schematic Diagram (Early Models) 1
Figure 2 SP Motor Controller for Pump Motor ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Schematic Diagram (Early Models) 2
Figure 3 Contactor Control for Pump Motor ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Schematic Diagram (Early Models) 3
Figure 4 Common Components ERC/P16-20AAF (ERC030-040AG/BG), ERC20-30AGF
(ERC040-065RG/ZG) (SEM) Wiring Diagram (Early Models) 4
Figure 5 SR (SEM) and SP Motor Controllers ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Wiring Diagram (Early Models) 5
Figure 6 SR (SRM) Motor Controller and Contactor Control for Pump Motor ERC/P16-20AAF
(ERC030-040AG/BG), ERC20-30AGF (ERC040-065RG/ZG) Wiring Diagram (Early Models) 6
Figure 7 SR (SEM) Motor Controller for Traction Motor ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Schematic Diagram (Later Models) 7
Figure 8 SP Motor Controller for Pump Motor ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Schematic Diagram (Later Models) 8
Figure 9 Contactor Control for Pump Motor ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Schematic Diagram (Later Models) 9
Figure 10 Common Components ERC/P16-20AAF (ERC030-040AG/BG), ERC20-30AGF
(ERC040-065RG/ZG) (SEM) Wiring Diagram (Early Models) 10
Figure 11 SR (SEM) and SP Motor Controllers ERC/P16-20AAF (ERC030-040AG/BG),
ERC20-30AGF (ERC040-065RG/ZG) Wiring Diagram (Later Models) 11
Figure 12 SR (SRM) Motor Controller and Contactor Control for Pump Motor ERC/P16-20AAF
(ERC030-040AG/BG), ERC20-30AGF (ERC040-065RG/ZG) Wiring Diagram (Later Models) 12
Figure 13 Connectors ERC/P16-20AAF (ERC030-040AG/BG), ERC20-30AGF
(ERC040-065RG/ZG) (Later Models) 13
Figure 14 Electrical Wiring Connectors ERC/P16-20AAF (ERC030-040AG/BG), ERC20-30AGF
(ERC040-065RG/ZG) 14
Figure 15 SR (SEM) Motor Controller for Traction Motor ERP20-30ALF Schematic Diagram 15
Figure 16 SP Motor Controller for Pump Motor ERP20-30ALF Schematic Diagram 16
Figure 17 Contactor Control for Pump Motor ERP20-30ALF Schematic Diagram 17
Figure 18 Common Components ERP20-30ALF Wiring Diagram 18
Figure 19 SR (SEM) and SP Motor Controllers ERP20-30ALF Wiring Diagram 19
Figure 20 SR (SEM) Motor Controller and Contactor Control for Pump Motor ERP20-30ALF
Wiring Diagram 20
Figure 21 Electrical Wiring Connectors ERP20-30ALF 21
Figure 22 Steering Column Wiring Detail ERC/P16-20AAF (ERC030-040AG/BG) 22
Figure 23 Hydraulic Linkage Switch and Chassis Wiring Details ERC/P16-20AAF
(ERC030-040AG/BG) 24
Figure 24 Truck Wiring ERC/P16-20AAF (ERC030-040AG/BG) 26
Figure 25 Truck Power Cables ERC/P16-20AAF (ERC030-040AG/BG) 28
Figure 26 Steering Column Wiring Detail ERC20-30AGF (ERC040-065RG/ZG), and
ERP20-30ALF 30
Figure 27 Hydraulic Linkage Switch and Chassis Wiring Details ERC20-30AGF
(ERC040-065RG/ZG), and ERP20-30ALF 32
Figure 28 Truck Wiring ERC20-30AGF (ERC040-065RG/ZG), and ERP20-30ALF 34
Figure 29 Truck Power Cables ERC20-30AGF (ERC040-065RG/ZG), and ERP20-30ALF 36
Figure 30 Panel Wiring With SR (SEM) and SP Motor Controllers 38
Figure 31 Panel Wiring With SR (SEM) Motor Controller and Contactor Pump Control 40
Figure 32 SR (SEM) and SP Motor Controllers 42
TABLE OF CONTENTS (Continued)
Figure 33 SR (SEM) Motor Controller and Contactor Control of Pump Motor 43
Figure 34 SEM Display Panels 44
Figure 35 SEM Display Panel Connections and Mounting (Standard Display Panel Shown) 46
Figure 36 Lighting Schematic Diagram ERP20-30ALF 48
Figure 37 Lighting Schematic Diagram ERC/P16-20AAF (ERC030-040AG/BG) and,
ERC20-30AGF (ERC040-065RG/ZG) 50
Figure 38 Light Wiring Diagram ERC/P16-20AAF (ERC030-040AG/BG) 52
Figure 39 Light Wiring Diagram ERC20-30AGF (ERC040-065RG/ZG) 55
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.