Yale C814 ERP 16-20 AAF Service Manual – PDF DOWNLOAD

Yale C814 ERP 16-20 AAF Service Manual – PDF DOWNLOAD

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Yale C814 ERP 16-20 AAF Service Manual – PDF DOWNLOAD

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Yale C814 ERP 16-20 AAF Service Manual – PDF DOWNLOAD

ERC/ERP16-20AAF
(ERC030-040AF, ERC030-040AG/BG) [A814];
ERC/P16-20AAF (ERC030, 040AH) [B814/C814]

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR:

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated.

 IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale C814 ERP 16-20 AAF Service Manual – PDF DOWNLOAD

General 1
Description 1
Main Frame 1
Other Frame Weldments 11
Overhead Guard 12
Overhead Guard Replacement 17
Remove 17
Install 18
Battery and Operator Restraint System, Hood and Seat Brake, and Seat Assembly Replacement 18
Battery Restraint System 18
Hood and Seat Brake 20
Hood With E-Hydraulics 21
Operator Restraint System and Seat Assembly 22
Automatic Locking Retractor (ALR) 22
Emergency Locking Retractor (ELR) 22
Counterweight Replacement 23
Remove 23
Install 25
Traction Motor Replacement 26
Remove 26
Install 28
Hydraulic Tank Repair 29
Inspect 29
Clean 30
Steam Method 30
Chemical Solution Method 30
Additional Preparations for Repair 31
Small Leaks, Repair 31
Large Leaks, Repair 31
Preparations for Usage After Repair 31
Painting Instructions 31
Safety Label Replacement 33
Battery Specifications 35

VIDEO PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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