Wacker Neuson WL57 Wheel loader Operating Manual – PDF DOWNLOAD
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DESCRIPTION:
Wacker Neuson WL57 Wheel loader Operating Manual – PDF DOWNLOAD
Preface
This operator’s manual describes how to operate and service the loader. They provides operating and maintenance personnel with the necessary knowledge of the loader’s functional characteristics in order to allow them to handle, properly service/inspect, clean and look after the loader safely and without danger, and to ensure that the technical safety regulations for the loader are complied with.
Observing the specifications in this operating manual assures:
• proper, safe and professional operation of the loader
• professional maintenance, cleaning and care for the loader
• compliance with the necessary technical safety regulations
If required, the user/operator should supplement the operating manual with instructions and regulations regarding environmental protection and national regulations relating to accident prevention.
NOTE
This operator‘s manual must always be kept either on the loader or at the point of use
The operator‘s manual must be read and applied by all persons involved in work with or on the loader, for example with regard to:
• Operation including setup, remedying faults during operation, care, disposal of auxiliary materials and operating
materials (lubricants, fluids and oils) as well as disposal of the entire loader
• Servicing (inspection, maintenance, care)
• Transport
NOTE This operator‘s manual does not contain instructions on how to carry out extensive servicing or repairs. This type of work must only be performed by qualified specialists
1 BASIC INFORMATION
- In Germany, the following rules must be followed when driving on public roads: Loaders with a maximum speed of up to 20 km/h require no approval.
- They do however require an operating license, which is issued by the motor vehicles registration office. In addition, the name (first name and surname) and the place of residence or the company name and the location of the company’s registered office must be clearly displayed on the left-hand side of the loader in non-smudging lettering (§64b of the German Road Traffic Licensing Regulations, StZVO).
- The operator is responsible for ensuring that appropriate insurance cover is in place. The operator must check with his insurance provider whether or not the loader is covered under the terms of his public liability insurance, or whether he needs to take out separate third party insurance for this purpose. Every new user must be instructed before using the loader for the first time.
Notes on using the operator’s manual:
• Read the operator’s manual carefully before using the loader.
• Observe all safety instructions.
• Follow the regulations and laws which are applicable in
the place of use.
• Follow the regulations of the federal association of statutory accident insurances (VGB).
• Always keep the operator’s manual in a clean and orderly state together with the loader.
Symbols will he used to highlight any hazards to persons or material which cannot be ruled out during the course of normal work which is carried out in accordance with the proper use of the loader. Descriptions relate to the direction of travel of the loader, so directional information should always be interpreted looking in the direction of travel.
1.1 Notes about this operator’s manual
- All of the information about technical data in this operator‘s manual relates to series models which have been tested under standard operating conditions for Central Europe; all such data relates to the standard functions of these series models. The equipment and its functional modalities and accessories depend on the relevant model and the product options, as well as on the national requirements which apply specifically in the country of sale.
- Illustrations may show products which are not mentioned in the text or which are not supplied as standard. The descriptions, illustrations, weight information and technical data are not binding and correspond to the state of the art at the time of printing. We must reserve the right to make changes without prior notice in the areas of design, equipment, appearance and technology on account of the ongoing further development of the products. Please get in touch with us if you require any special functions which can only be made available with the aid of additional components and/or which require special framework conditions.
- We will be happy to answer your questions and let you know whether and under which conditions for the product and its surroundings special functions can be implemented. If you have concerns about the load capacity or mode of operation of our products because of special circumstances, we recommend carrying out test work under controlled framework conditions. Please make sure that you always follow without fail all safety instructions in this operator‘s manual and the statutory and regulations of the federal association of statutory accident insurances at the point of use.
- Despite taking the greatest care, we cannot rule out the possibility of deviations from drawings or dimensions, calculation errors, printing errors or incompleteness in this operator‘s manual. As a result, we accept no liability for the correctness and completeness of the information we have provided in this operator‘s manual. We guarantee that our products will work properly and without problems within the framework of our General Terms and Conditions of Business. As a matter of principle we do not offer more far-reaching guarantees. We do not accept liability beyond the scope of our liability as defined in our General Terms and Conditions of Business.
TABLE OF CONTENTS:
Wacker Neuson WL57 Wheel loader Operating Manual – PDF DOWNLOAD
Preface 9
1 BASIC INFORMATION 10
11 Notes about this operator’s manual 11
12 Explanation of the symbols used in this operator’s manual 12
13 Warranty and liability 14
14 Proper use 16
2 BASIC SAFETY INSTRUCTIONS 18
21 Organizational measures 19
22 Personnel selection and qualifications/general duties and obligations 21
23 Safety instructions for particular phases of operation 22
231 Safety instructions for normal operation 22
232 Safety instructions for special operating modes 24
24 Safety instructions for special types of hazard 27
241 Transport of large bales or packaged goods 27
242 Working in the vicinity of overhead power lines 28
243 Electrical power 29
244 Fire hazard 29
245 Gas, dust, vapor, smoke 29
246 Hydraulic systems, pneumatic systems 30
247 What to do if the loader tips overNoise 30
248 Noise 31
249 Oil, grease and other chemical substances 31
25 Transporting and towing/restarting 31
26 Final decommissioning/dismantling 31
27 Safety stickers used 32
28 Safety devices 36
281 Fire extinguisher 36
282 Rotating beacon 36
283 Load holding control valves on the lifting and tipping cylinders 37
284 Audible reverse warning device 37
285 Battery disconnect switch 38
286 Seat belt 39
287 Emergency exit 39
288 Locking mechanism for the lift frame 40
3 TECHNICAL DATA 41
31 Technical description 41
32 Loader data44
33 Lifting diagram 49
34 Identification plates 50
35 Dimensions 52
351 If fitted with standard lift frame 52
352 If fitted with telescopable lift frame54
4 DESCRIPTION OF THE INDICATOR, WARNING AND OPERATING ELEMENTS 58
41 Operating elements and instruments 58
42 Indicator lamps and warning lamps 60
43 Indicator devices 66
44 Toggle switches 68
45 Switches / rotary switches 72
5 CONTROLS AND OPERATION 74
51 Before starting up 74
511 Refueling 74
512 Entering 76
513 Doors and windows 78
514 Adjusting the operator’s seat 81
515 Adjusting the steering column84
516 Seat belt 85
52 Starting up 88
521 Lighting system and forward warning device 88
522 Wipers and windshield washer system90
523 Headlights and rotating beacon 92
524 Ventilation and heating of the cab 94
525 Before starting the engine96
526 Starting the engine 97
53 Driving mode 100
531 Parking brake 100
532 Preparation for travel in public traffic 101
533 Description of the drive hydraulics 102
534 Driving 103
535 Stopping and parking 107
54 Work operation 108
541 Control lever for the lift frame110
542 Working with the telescopable lift frame112
543 Locking mechanism for the lift frame117
544 Activating the optional hydraulics118
545 Changing attachments 121
546 Bucket 131
547 Manure fork 137
548 Pallet fork 139
549 What to do if the loader tips over 144
5410 Differential pawl 145
5411 Precautionary measures for various weather conditions 147
55 Optional equipment 149
551 Optional multi-function lever for multiple functions 160
6 TOWING AND TRANSPORTING 170
61 Towing 170
62 Transporting 173
7 Measures in the event of power loss 181
8 RELIEVING RESIDUAL PRESSURE IN THE HYDRAULIC SYSTEM 182
9 SECURING THE LOADER 185
10 SERVICING AND INSPECTION 186
101 Basic safety instructions for servicing and inspection 186
102 Servicing and inspection intervals 192
103 Lubrication schedule 204
104 Cleaning the loader 208
105 General safety check 210
106 Specifications and filling quantities 210
107 Maintenance and inspection work 212
1071 Preparation for maintenance and inspection work 212
1072 Maintenance of the engine 218
1073 Maintenance of the fuel system 224
1074 Maintenance of the air filter system 230
1075 Maintenance of the cooling system 234
1076 Servicing the air conditioning system 243
1077 Maintenance of the hydraulic system 244
1078 Maintenance of the axles 253
1079 Maintenance of the brakes 257
10710 Servicing the tyres and wheels 259
10711 Servicing the cab vent filter 263
10712 Filling the container for the windshield washer system 264
10713 Maintenance of the electrical system 265
108 Emergency starting / jump-starting 274
109 Shutting down and restarting the loader 276
11 TROUBLESHOOTING AND EMERGENCY MAINTENANCE 278
12 SAFETY INSTRUCTIONS FOR REPAIRS 282
121 General safety regulations for repairs 282
122 Engine 285
123 Welding work 285
124 Hydraulic system 287
125 Brakes 287
13 FINAL SHUTDOWN OF THE LOADER / DECOMMISSIONING 288
14 APPENDIX290
Ordering replacement parts290
Index 292
List of figures298
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