Wacker Neuson SW24/SW28 ST35/ST45 Compact loaders Operator’s Manual – PDF DOWNLOAD
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Wacker Neuson SW24/SW28 ST35/ST45 Compact loaders Operator’s Manual – PDF DOWNLOAD
1 Foreword
1.1 Operator’s Manual
Information on this Operator’s Manual
- The document box for storing the Operator’s Manual is located on the right of the operator seat. This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new personnel, but it also serves as a reference for experienced personnel.
- Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must be kept at hand in the machine. The operator must carefully read and understand the Operator’s Manual before starting up, servicing or repairing the machine.
- This Operator’s Manual will help to familiarize yourself more easily with the machine, thereby enabling you to use it more safely and efficiently. This Operator’s Manual does not include special superstructures. Please contact your dealer if you require more information on the machine or the Operator’s Manual
TABLE OF CONTENTS:
Wacker Neuson SW24/SW28 ST35/ST45 Compact loaders Operator’s Manual – PDF DOWNLOAD
Table of contents 3
1 Foreword 7
11 Operator’s Manual 7
Information on this Operator’s Manual 7
Explanation of symbols and abbreviations 8
Explanation of symbols 8
Abbreviations 9
Definitions 10
Target-group definition 11
Operator qualification and requirements for safe operation 11
Conversion table 12
12 Warranty and liability 13
Exemption from warranty and liability 13
Warranty 13
2 Safety Information 15
25 Preparing To Use The Machine 17
Conditions for use 17
Operator training and knowledge 17
Preparing for use 18
Information on visibility 18
Modifications and spare parts 18
26 Operator and Technician Qualifications and Basic Responsibilities 19
Operator/Machine Owner responsibility 19
Repair person qualifications 19
27 Safety Instructions Regarding Operation 19
Preparing for use 19
Operator Presence System 19
Starting and stopping 20
Work area awareness 20
Danger zone awareness 21
Machine operation 21
Emergency lowering 21
Emergency exits 21
Carrying passengers 21
Mechanical integrity 22
Traveling 22
28 Special Instructions for Traveling on Public Roads 22
29 Applications with Lifting Gear 23
General information 23
210 Attachments 23
General information regarding attachments 23
Installation and Removal 23
211 Trailers 24
Safety instructions 24
Operating with a hydraulic hammer 25
213 Transport and Towing 26
Towing 26
Transporting 26
214 Lifting 26
215 Safety Guidelines for Maintenance 27
General maintenance notes 27
Personal safety measures 27
Preparing for maintenance and repair work 28
Performing maintenance and repairs 29
216 Special Hazards 29
Electrical energy 29
Underground utilities 29
Overhead electric lines 30
Gas, dust, steam, smoke 30
Hydraulics 30
Noise 31
MSDS 31
Battery 31
Tires 32
217 Safety Guidelines when using Internal Combustion Engines 32
Running the engine 32
Fueling the engine 33
3 Introduction 35
31 Machine overview 35
Overview of models and trade names 36
32 Brief description of machine 36
Comparison of vertical and radial loader unit 37
Vertical loader unit (SW28/ST45) 37
Radial loader unit (SW24/ST35) 37
Cooling system 37
Cabin/canopy 38
Definition of FOPS categories 38
Category I: 38
Category II: 38
33 Information and regulations on use 39
Designated use 39
Fields of application and use of attachments 40
34 Labels 45
Type labels 45
Serial number 45
Type label 46
Cabin number 46
Engine number (American tier IV) 46
Engine number (American tier III) 47
FOPS screen type label 47
Type label of crane-handling bracket 47
Warning labels 48
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 50
Position 50
Meaning 50
Position 50
Meaning 50
Position 50
Meaning 51
Position 51
Meaning (option) 51
Position 51
Meaning (option) 51
Position 51
Meaning 51
Position 51
Meaning 51
Position 51
Meaning 52
Position 52
Meaning 52
Position 52
Meaning 52
Position 52
Meaning 52
Position 52
Meaning 53
Position 53
Meaning 53
Information labels 54
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 56
Position 56
Position 56
Meaning 56
Position 56
Meaning 56
Position 56
Meaning 56
Position 56
Meaning 56
Position 56
Meaning (option) 57
Position 57
Meaning 57
Position 57
Meaning 57
Position 57
Meaning 57
Position 57
Position 57
Position 58
ANSI warning labels (option) 59
Position 60
Position 60
Position 60
Position 60
Position 60
Position 60
Position 61
Position 61
Position 61
Position 61
Position 61
Position 61
Position 62
Position 62
Position 62
Position 62
Position 62
Position 63
Position 63
Position 64
Position 64
Position 64
4 Putting into operation 65
41 Cabin/control stand 65
Safety instructions regarding entry and exit 65
Entry and exit 65
Unlocking and locking the door (option) 65
Unlocking: 65
Locking: 65
Opening the door 66
Outside: 66
Inside: 66
Closing the door 67
Outside: 67
Inside: 67
Opening/closing the side windows (option) 67
Opening/closing 67
Emergency exit 68
Emergency exit by the rear window frame 69
Unhitching the door 69
Emergency hammer 69
Seat adjustment 70
Comfort seat (standard for SW24/SW28) 71
Weight adjustment 71
Backrest adjustment 71
Air-suspension seat (standard for ST35/ST45; option for SW24/28) 72
Weight adjustment 72
Backrest adjustment 72
Seat belt 73
Fastening the seat belt 74
Unfastening the seat belt 74
Seat bar 74
The machine can be started with a raised or lowered seat bar 74
Functional check of seat bar/seat switch (canopy and cabin) 75
Fire extinguisher 76
Protective structures 76
Responsibility for machine equipped with protective structures 77
Level II protective FOPS structure (option) 78
Installing 79
Socket 80
42 Overview of control elements 81
Cabin 82
Control elements and switches 84
43 Indicator lights and warning lights (overview) 86
Display element 86
Turn indicators 87
PMC regeneration disabled/interrupted (American tier IV engine only) 87
High exhaust-gas temperatures (American tier IV engine only) 87
Engine stop (American tier IV engine only) 87
Engine warning (American tier IV engine only) 87
PMC regeneration (American tier IV engine only) 87
Engine oil pressure 87
Preheating 87
Charge indicator light 87
Parking brake 87
Coolant temperature 87
General malfunction 87
(not assigned) 87
(not assigned) 87
(not assigned) 87
Selector button (multifunctional display) 87
To next menu page/set (multifunctional display) 87
Multifunctional display 87
Meaning of displays and symbols 88
No malfunction 89
Engine number 89
Setting of display contrast 89
Hour meter 90
Maintenance meter 91
Fuel level indicator 91
44 Preparatory work 92
Important information before putting the machine into operation 92
Requirements and information for the operating personnel 93
Check lists 94
Start-up checklist 94
Operation checklist 95
Parking checklist 95
Putting the machine into operation for the first time and running-in period 96
StVO accessories (option) 96
Traveling on public roads 97
45 Starting and stopping the engine 98
Preparations for starting the engine 98
Starter 98
Starting the engine 99
Warm-up phase 99
Starting the engine at low ambient temperatures100
Warm-up phase at low ambient temperatures100
Information on the warm-up phase100
Warming up hydraulic oil101
Jump-starting the engine102
Terminals (standard battery)103
Terminals (winter package option)103
Low-load operation104
Stopping the engine104
5 Operation105
51 Steering system105
52 Accelerator actuation105
Manual throttle105
Accelerator pedal105
Speed changeover106
Indication of speed ranges in multifunctional display106
53 Brakes106
Hydraulic brake106
Parking brake107
Brake test107
Service brake test107
Parking brake test107
Jog dial (option)108
Control button108
Daily and total operating hours108
Operation mode109
Changing operating mode (menu settings)109
Attachments/operating mode110
Service tool110
Menu structure of proportional and attachment controls (jog dial operation)111
Menu structure of attachments/machine status (jog dial operation)112
Menu structure of machine status (push button operation)113
Menu structure of display setting114
Display element buttons115
Time/engine speed changeover (only for Tier IV)115
Display adjustment menu116
54 Travel operation117
Road-travel position117
Starting machine travel and stopping117
Starting machine travel117
Stopping118
Operating temperature range118
Machine travel on slopes118
Preparations for traveling on slopes119
Traveling uphill119
Traveling downhill120
Lateral angle of inclination120
Parking the machine121
Parking the machine on slopes121
55 Differential lock122
56 Lights/signaling system122
Working lights122
Road travel lights (option)123
Interior light124
Switched on:124
Switched off:124
Horn124
Rotating beacon (option)124
Turn indicators (option)125
Hazard warning system (option)126
Back up signal127
57 Wiper/wash system127
58 Heating, ventilation and air conditioning system128
Ventilation/heating (option)128
Recirculated/fresh-air operation128
Temperature setting128
Ventilation128
Heating128
Air conditioning (option)129
PMC (American tier IV only)130
Soot load indication132
PMC indicator lights132
Regeneration push button133
Automatic regeneration mode134
Manual regeneration135
Regeneration not performed – stopping the machine136
59 Operating hydraulics137
Basic control lever functions (ISO and H controls)137
Hydraulic connections138
Releasing the pressure in the hydraulic system139
Connecting and disconnecting hydraulic couplings139
Releasing the pressure in the auxiliary hydraulics139
Releasing the pressure (loader unit):140
Hydraulic hammer operation (option)141
Important information regarding hammer operation141
Working with a hydraulic hammer142
Proportional controls143
Auxiliary hydraulics (proportionally controlled)143
Selecting an auxiliary hydraulics circuit (AUX I)144
Response range (starting point)144
Response range (end point)145
Attachment controls146
High Flow (option)147
Speed control (option)148
Powerride load stabilizer (option)149
Parallel bucket lift (option)149
510 Attachments150
Picking up an attachment150
Setting down an attachment151
Hydraulic quickhitch (option)152
Picking up an attachment with the hydraulic quickhitch152
Setting down an attachment with the hydraulic quickhitch154
511 Work operation154
Danger zone154
Transporting with a full bucket156
Transport position156
Removing material157
Loading transport vehicles (trucks, dumpers, for example)158
Freeing the machine158
General information regarding work operation158
Travel operation158
Travel operation in second speed range158
Operation in water159
512 Emergency lowering159
513 Options159
Perform a functional check of the seat bar and seat switch159
Drive interlock (option)160
Coding a new key160
Deleting coded keys160
Winter package (option)161
Trailer operation161
514 Putting out of operation/back into operation162
Putting out of operation temporarily162
Putting back into operation163
515 Permanently putting out of operation164
Disposal164
6 Transportation167
61 Towing the machine167
Information on towing167
Towing the machine167
62 Loading the machine168
Preparations168
Driving onto transport vehicles168
Driving off transport vehicles168
63 Lifting the machine169
64 Transporting the machine170
Tying down170
7 Maintenance171
71 Information on maintenance171
Responsibilities and prerequisites171
Important safety instructions on maintenance171
72 Maintenance overview172
Maintenance label172
Maintenance plan174
Lubrication plan179
73 Fluids and lubricants180
Engine oil types (temperature-dependent)181
Hydraulic oil types (depending on temperature)181
Additional hydraulic-oil and filter replacement182
Important information regarding operation with biodegradable hydraulic oil183
74 Maintenance accesses184
Radiator cover184
Unlocking and locking:184
Closing:185
Engine cover185
Opening:185
Closing:185
Tilting the radiator186
Unlocking the radiator186
Raising the radiator (SW24/ST35)186
Raising the radiator (SW28/ST45)186
Lowering the radiator (SW24/ST35)187
Lowering the radiator (SW28/ST45)187
Side cover187
Tilting the cab188
Raising/lowering the cab (Position 2)189
Removing the loader unit prop (vertical loader unit system)189
Raising the loader unit completely (ISO controls)190
Raising the loader unit completely (H controls)190
Securing the loader unit (vertical loader unit system)190
Securing the loader unit (radial loader unit system)190
Cabin fuse box193
Opening:193
Closing:193
Main fuse box in engine compartment193
Opening:193
Closing:193
75 Cleaning and maintenance194
Important information on cleaning and maintenance194
Cleaning with washing solvents194
Cleaning with compressed air194
Cleaning with a high-pressure cleaner or steam jet194
Cleaning with volatile and easily flammable anticorrosion agents and sprays:194
Use of solvents194
Cleaning inside the cabin195
Cleaning the outside of the machine195
Cleaning the engine compartment195
Cleaning the seat belt196
Threaded fittings and attachments196
76 Lubrication work197
Preparing lubrication197
77 Fuel system197
Important information regarding the fuel system197
Diesel fuel specification197
Refueling198
Stationary fuel pumps198
Refueling from barrels198
Bleeding the fuel system199
Bleeding the fuel system (American tier III)199
Bleeding the fuel system (American tier IV)200
Water separator201
Position201
Emptying the water separator201
American Tier III202
American tier IV202
78 Engine lubrication system203
Important information regarding the engine lubrication system203
Checking the engine oil level204
Adding engine oil204
79 Cooling system205
Important information regarding the cooling system205
Checking the coolant level206
Adding coolant206
Cleaning the radiator207
710 Air filter209
Checking the air intake209
711 V-belt210
712 Hydraulic system210
Important information on the hydraulic system210
Checking the hydraulic oil level212
Adding hydraulic oil213
Hydraulic oil reservoir (version 1):213
Hydraulic oil reservoir (version 2):213
Checking the hydraulic system for leaks213
Checking the condition and age of hydraulic hoses214
713 Electrical system215
Important information regarding the electrical system215
Alternator215
Fuses and relays216
Battery charge condition216
Charging the battery216
Replacing the battery216
714 Heating, ventilation and air conditioning system217
Checking/changing the cabin air filter217
715 Washer system217
Important information regarding the washer system217
Checking the fluid level and adding fluid217
716 Axles/traveling drive218
717 Brake system218
718 Tires/tracks218
Inspection work218
Tires218
Wheel change219
Checking track tension (ST35/ST45)220
Correcting track tension (ST35/ST45)220
Increasing tension221
Reducing tension221
Checking drive chain tension (SW24/SW28 only)222
Front drive chains222
Rear drive chains222
719 Maintenance of attachments223
Important information regarding maintenance of attachments223
720 Maintenance of options223
721 Exhaust gas treatment223
722 Machine preservation223
8 Malfunctions225
81 Engine warning lights (American tier IV)225
82 Engine and engine-oil warning lights (American tier IV)226
Oil pressure warning light (American tier III)226
83 Malfunctions (display element/multifunctional display)227
84 General malfunctions228
Engine error messages229
Engine error230
Machine error230
PMC data230
No error230
9 Technical data233
91 Model designations and trade names233
92 Engine233
93 Traveling drive/axles234
94 Brakes235
95 Tires/tracks235
Tires235
Tracks235
96 Steering system236
97 Operating hydraulics236
Speed237
High Flow (option)237
98 Electrical system237
Fuse box238
Main fuse box238
Bulbs239
99 Tightening torques240
General tightening torques240
910 Coolant241
Compound table241
911 Sound pressure level241
912 Vibration242
Indications on hand-arm vibration242
Indications on whole-body vibration242
Note:243
Directives on reduction of vibration values in earth moving machines:243
Reference:245
913 Weight246
Machine weights246
Weight of attachments247
Breakout forces247
Ground clearance/ground pressure247
914 Payload/stability247
Dimensions248
SW24/28 (overview)248
ST35/ST45 (overview)250
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