Wacker Neuson MG5 Portable Generator Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Wacker Neuson MG5 Portable Generator Operator’s Manual – PDF DOWNLOAD
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Wacker Neuson MG5 Portable Generator Operator’s Manual – PDF DOWNLOAD
Portable Generator…………………………………………………………………. 1
Foreword………………………………………………………………………….. 3
1 Safety Information……………………………………………………………….. 9
1.1 Signal Words Used in this Manual……………………………………………… 9
1.2 Machine Description and Intended Use………………………………………….. 9
1.3 Operating Safety…………………………………………………………….11
1.4 Operator Safety while Using Internal Combustion Engines………………………….15
1.5 Service Safety………………………………………………………………15
2 Labels…………………………………………………………………………..17
2.1 Label Locations……………………………………………………………..17
2.2 Label Meanings………………………………………………………………19
3 Lifting and Transporting…………………………………………………………..21
4 Operation………………………………………………………………………..23
4.1 Preparing the Machine for First Use……………………………………………23
4.2 Determining Power Requirements………………………………………………..23
4.3 Installation of the Generator…………………………………………………25
4.4 Generator Derating…………………………………………………………..25
4.5 Grounding the Generator………………………………………………………27
4.6 Operating Heavy Loads………………………………………………………..27
4.7 Use of Extension Cords……………………………………………………….27
4.8 Generator Control Panel………………………………………………………29
4.9 DC Overcurrent Protector……………………………………………………..29
4.10 Circuit Breaker…………………………………………………………….31
4.11 Generator Control…………………………………………………………..31
4.12 Before Starting…………………………………………………………….33
4.13 To Start…………………………………………………………………..33
4.14 To Stop……………………………………………………………………35
4.15 Emergency Shutdown Procedure…………………………………………………35
5 Maintenance………………………………………………………………………37
5.1 Maintaining the Emission Control System………………………………………..37
5.2 Engine Maintenance…………………………………………………………..37
5.3 Engine Oil………………………………………………………………….37
5.4 Servicing the Air Cleaner…………………………………………………….39
5.5 Cleaning and Checking the Spark Plug…………………………………………..39
5.6 Storage…………………………………………………………………….41
6 Troubleshooting…………………………………………………………………..41
7 Technical Data……………………………………………………………………43
7.1 Generator…………………………………………………………………..43
7.2 Engine……………………………………………………………………..43
8 Electrical Schematic………………………………………………………………45
8.1 Schematic Components…………………………………………………………45
Blank Page…………………………………………………………………………47
Address_Page_WN-updated.pdf………………………………………………………….47
3.6 Roll Over Protection Structure (ROPS) 29………………………………………. 0
3.7 Foldable Roll Over Protection Structure (ROPS) (if equipped) 30………………….. 0
3.8 Rotating Beacon (if equipped) 31……………………………………………… 0
3.9 Backup Alarm (if equipped) 31………………………………………………… 0
3.10 Lighting Equipment (if equipped) 32………………………………………….. 0
3.11 Seat Belt 32………………………………………………………………. 0
3.12 Operator Presence System 33…………………………………………………. 0
3.13 Scraper Bars 34……………………………………………………………. 0
3.14 Anti-Vandalism Protection and Machine Access 35……………………………….. 0
3.15 Articulation Joint Lockarm 36……………………………………………….. 0
3.17 Operation on Slopes 38……………………………………………………… 0
3.19 Starting 40……………………………………………………………….. 0
3.20 Stopping/Parking 42………………………………………………………… 0
3.22 Parking Brake 44…………………………………………………………… 0
3.23 Parking Brake Adjustment 45…………………………………………………. 0
3.24 Direction and Speed 46……………………………………………………… 0
3.25 Transmission 47……………………………………………………………. 0
3.26 Vibration 48………………………………………………………………. 0
3.27 Water Spray System 49………………………………………………………. 0
3.28 Auxiliary Battery Positive Terminal 50……………………………………….. 0
3.29 Panel Indicator Lights 51…………………………………………………… 0
3.30 Adding Ballast to Rear Drum 52………………………………………………. 0
4.2 Honda Engine Maintenance Schedule 53………………………………………….. 0
4.3 Wacker Neuson Engine Maintenance Schedule 54…………………………………… 0
4.4 Roller Maintenance Schedule 55……………………………………………….. 0
4.5 Rear Frame Access 56………………………………………………………… 0
4.6 Battery 57…………………………………………………………………. 0
4.7 Fuel Filter 59……………………………………………………………… 0
4.8 Engine Oil and Filter 60…………………………………………………….. 0
4.9 Spark Plug 61………………………………………………………………. 0
4.10 Honda Engine Air Cleaner 62…………………………………………………. 0
4.11 Wacker Neuson Engine Air Cleaner 63………………………………………….. 0
4.12 Grease Fittings 64…………………………………………………………. 0
4.13 Hydraulic System Cleanliness 65……………………………………………… 0
4.14 Hydraulic Oil Requirements 66……………………………………………….. 0
4.15 Hydraulic Oil Level 67……………………………………………………… 0
4.16 Hydraulic Suction Strainer 67……………………………………………….. 0
4.17 Changing the Hydraulic Oil & Filter 68……………………………………….. 0
4.21 Storage 72………………………………………………………………… 0
4.22 Towing Bypass Valve 73……………………………………………………… 0
4.23 Towing 74…………………………………………………………………. 0
4.24 Troubleshooting 76…………………………………………………………. 0
5 Schematics 77………………………………………………………………… 0
5.1 Hydraulic Schematic 77…………………………………………………… 0
5.2 Hydraulic Schematic Components 78…………………………………………. 0
5.3 Electrical Schematic Identification-RD 12A 78………………………………. 0
5.4 Electrical Schematic “A”-RD 12A 79………………………………………… 0
5.5 Electrical Schematic “A” Components-RD 12A 80………………………………. 0
5.6 Electrical Schematic “B”-RD 12A 81………………………………………… 0
5.7 Electrical Schematic “B” Components-RD 12A 82………………………………. 0
5.8 Electrical Schematic-RD 12 83…………………………………………….. 0
5.9 Electrical Schematic Components-RD 12 84…………………………………… 0
6 Technical Data 85…………………………………………………………….. 0
6.1 Engine 85………………………………………………………………. 0
6.2 Roller 86………………………………………………………………. 0
6.3 Lubrication 86………………………………………………………….. 0
6.4 Dimensions 87…………………………………………………………… 0
6.5 Sound Measurements 88……………………………………………………. 0
6.6 Measurements of Operator Exposure to Vibration 88…………………………… 0
6.7 Hydraulic Pressures 89…………………………………………………… 0
1 Safety Information……………………………………………………………. 0
1.1 Signal Words Used in this Manual………………………………………….. 0
1.2 Machine Description and Intended Use………………………………………. 0
1.3 Safety Guidelines for Operating the Machine………………………………… 0
1.4 Operator Safety while Using Internal Combustion Engines……………………… 0
1.5 Service Safety………………………………………………………….. 0
2 Labels………………………………………………………………………. 0
2.1 Label Locations…………………………………………………………. 0
2.2 Label Meanings………………………………………………………….. 0
3 Operation……………………………………………………………………. 0
3.1 Features and Controls……………………………………………………. 0
3.2 Control Panel…………………………………………………………… 0
3.3 Preparing the Machine for First Use……………………………………….. 0
3.4 Position of the Operator…………………………………………………. 0
3.5 Recommended Fuel………………………………………………………… 0
3.6 Roll Over Protection Structure (ROPS)……………………………………… 0
3.7 Foldable Roll Over Protection Structure (ROPS) (if equipped)…………………. 0
3.8 Rotating Beacon (if equipped)…………………………………………….. 0
3.9 Backup Alarm (if equipped)……………………………………………….. 0
3.10 Lighting Equipment (if equipped)…………………………………………. 0
3.11 Seat Belt……………………………………………………………… 0
3.12 Operator Presence System………………………………………………… 0
3.13 Scraper Bars…………………………………………………………… 0
3.14 Anti-Vandalism Protection and Machine Access………………………………. 0
3.15 Articulation Joint Lockarm………………………………………………. 0
3.16 Machine Stability………………………………………………………. 0
3.17 Operation on Slopes…………………………………………………….. 0
3.18 Before Starting………………………………………………………… 0
3.19 Starting………………………………………………………………. 0
3.20 Stopping/Parking……………………………………………………….. 0
3.21 Emergency Shutdown Procedure…………………………………………….. 0
3.22 Parking Brake………………………………………………………….. 0
3.23 Parking Brake Adjustment………………………………………………… 0
3.24 Direction and Speed…………………………………………………….. 0
3.25 Transmission…………………………………………………………… 0
3.26 Vibration……………………………………………………………… 0
3.27 Water Spray System……………………………………………………… 0
3.28 Auxiliary Battery Positive Terminal………………………………………. 0
3.29 Panel Indicator Lights………………………………………………….. 0
3.30 Adding Ballast to Rear Drum……………………………………………… 0
4 Maintenance………………………………………………………………….. 0
4.1 Maintaining the Emission Control System……………………………………. 0
4.2 Honda Engine Maintenance Schedule…………………………………………. 0
4.3 Wacker Neuson Engine Maintenance Schedule………………………………….. 0
4.4 Roller Maintenance Schedule………………………………………………. 0
4.5 Rear Frame Access……………………………………………………….. 0
4.6 Battery………………………………………………………………… 0
4.7 Fuel Filter…………………………………………………………….. 0
4.8 Engine Oil and Filter……………………………………………………. 0
4.9 Spark Plug……………………………………………………………… 0
4.10 Honda Engine Air Cleaner………………………………………………… 0
4.11 Wacker Neuson Engine Air Cleaner…………………………………………. 0
4.12 Grease Fittings………………………………………………………… 0
4.13 Hydraulic System Cleanliness…………………………………………….. 0
4.14 Hydraulic Oil Requirements………………………………………………. 0
4.15 Hydraulic Oil Level…………………………………………………….. 0
4.16 Hydraulic Suction Strainer………………………………………………. 0
4.17 Changing the Hydraulic Oil & Filter………………………………………. 0
4.18 Bleeding the Hydraulic System……………………………………………. 0
4.19 Lifting the Machine…………………………………………………….. 0
4.20 Tying Down and Transporting the Machine…………………………………… 0
4.21 Storage……………………………………………………………….. 0
4.22 Towing Bypass Valve…………………………………………………….. 0
4.23 Towing………………………………………………………………… 0
4.24 Troubleshooting………………………………………………………… 0
5 Schematics…………………………………………………………………… 0
5.1 Hydraulic Schematic……………………………………………………… 0
5.2 Hydraulic Schematic Components……………………………………………. 0
5.3 Electrical Schematic Identification-RD 12A…………………………………. 0
5.4 Electrical Schematic “A”-RD 12A…………………………………………… 0
5.5 Electrical Schematic “A” Components-RD 12A…………………………………. 0
5.6 Electrical Schematic “B”-RD 12A…………………………………………… 0
5.7 Electrical Schematic “B” Components-RD 12A…………………………………. 0
5.8 Electrical Schematic-RD 12……………………………………………….. 0
5.9 Electrical Schematic Components-RD 12……………………………………… 0
6 Technical Data……………………………………………………………….. 0
6.1 Engine…………………………………………………………………. 0
6.2 Roller…………………………………………………………………. 0
6.3 Lubrication…………………………………………………………….. 0
6.4 Dimensions……………………………………………………………… 0
6.5 Sound Measurements………………………………………………………. 0
6.6 Measurements of Operator Exposure to Vibration……………………………… 0
6.7 Hydraulic Pressures……………………………………………………… 0
7 Emission Control Systems Information and Warranty………………………………… 0
7.1 Emission Control System Background Information……………………………… 0
7.2 Limited Defect Warranty for Exhaust Emission Control System………………….. 0
7.3 Limited Defect Warranty for Wacker Neuson Evaporative Emission Control Systems…. 0
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.V