Wacker Neuson EZ53 Track excavator Operator’s Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Wacker Neuson EZ53 Track excavator Operator’s Manual – PDF DOWNLOAD
1 Introduction
1.1 Information on this Operator’s Manual
- The Operator’s Manual is stored in the document box behind the operator seat. This Operator’s Manual contains important information on how to work safely, correctly, and economically with the machine. Therefore, it aims not only at new personnel, but it also serves as a reference for experienced personnel.
- It helps to avoid hazardous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be available for reference in the machine.
- Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Carefully read the Operator’s Manual before putting the machine into operation. This Operator’s Manual will help to familiarize yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
- Follow chapter “Safety Instructions” in particular. As a rule, keep the following in mind: Careful and prudent working is the best way to avoid accidents. Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine.
- This is why regular maintenance and servicing is absolutely necessary. Extensive maintenance and repair work must always be performed by an expert with appropriate training. Use only original spare parts for repairs. This ensures operational safety and readiness of your machine, and maintains its value
TABLE OF CONTENTS:
Wacker Neuson EZ53 Track excavator Operator’s Manual – PDF DOWNLOAD
Introduction
Information on this Operator’s Manual 1-1
Abbreviations/symbols 1-1
Machine overview 1-2
Overview of model designations and trade names 1-3
Brief description 1-3
Fields of application and use of attachments 1-4
Use of attachments 1-4
Regulations 1-6
Target-group definition 1-6
Operator qualification and requirements for safe operation 1-6
EC Declaration of Conformity EZ53 Tier III 1-7
EC Declaration of Conformity EZ53 Tier IV 1-8
Labels 1-9
Warning labels 1-12
Information labels 1-17
Fire extinguisher 1-23
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Disposal 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organizational measures 2-3
Selection and qualification of personnel, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Information on visibility 2-6
Checks when reversing the machine 2-7
Trailer operation 2-7
Applications with lifting gear 2-8
Instructions on fastening loads 2-8
Prerequisite for safe use 2-9
Attachments 2-9
Safety instructions for maintenance 2-10
Warning of special hazards 2-12
Electrical energy 2-12
Working in the area of underground electric lines 2-12
Working near overhead electric lines 2-12
Gas, dust, steam, smoke 2-13
Hydraulics 2-13
Noise 2-13
Oil, grease and other chemical substances 2-13
Using the quickhitches in water 2-13
Battery 2-13
Tracks 2-14
Hammer operation 2-14
Safety instructions 2-14
Working with a hammer 2-15
Transportation and towing 2-15
Towing 2-15
Transportation 2-15
Operation
Table of contents
I-2 BA EZ53 en – Edition 111 * * BaEZ53en1_1_1IVZfm
Table of contents
Cabin 3-2
Multifunctional display and switches (overview) 3-4
Indicator lights and warning lights (overview) 3-6
Display element 3-6
Meaning of displays and symbols 3-7
Putting into operation 3-12
Safety instructions 3-12
Putting into operation for the first time 3-12
Running-in period 3-12
Check lists 3-13
Start-up checklist 3-13
Operation checklist 3-14
Parking checklist 3-14
Machine travel 3-15
Preheating start switch 3-15
Throttle 3-15
Automatic engine speed setting (option) 3-15
Multifunctional display 3-16
Adjustment of multifunctional display 3-17
Machine status multifunctional display 3-18
Before starting the engine 3-19
Starting the engine: general 3-20
Starting with the immobilizer – internal transponder (option) 3-20
Jump-starting the engine (supply battery) 3-22
Starting at low temperatures 3-23
When the engine has started 3-23
Special instructions for machine travel on public roads 3-24
Machine travel position 3-24
Drive levers 3-24
High speed 3-25
Starting machine travel 3-25
Hydraulic brake 3-26
Mechanical brake 3-26
Machine travel on slopes 3-27
Parking the machine 3-30
Stabilizer blade operation 3-31
Light system 3-32
Working lights 3-32
Roof lights (option) 3-32
Interior light 3-33
Rotating beacon (option) 3-33
Cabin heating and ventilation 3-34
Heating adjustment 3-34
Air conditioning (option) 3-35
Recirculated air mode 3-35
Wiper/wash system 3-36
Washer system reservoir 3-36
Operator seat 3-37
Weight adjustment 3-38
Height adjustment 3-38
Horizontal adjustment 3-38
Backrest adjustment 3-38
Seat (air suspension option) 3-39
Weight adjustment 3-40
Height adjustment 3-40
Horizontal adjustment 3-40
Seat depth adjustment 3-40
BA EZ53 en – Edition 111 * BaEZ53en1_1_1IVZfm I-3
Table of contents
Backrest adjustment 3-41
Adjusting the headrest 3-41
Horizontal suspension 3-41
Seat belt 3-42
Mirrors (option) 3-44
Safety instructions 3-44
Adjusting the mirrors 3-44
Front window 3-46
Opening the front window 3-46
Closing the front window 3-47
Opening the lower front window 3-48
Closing the lower front window 3-48
Opening the whole front window 3-49
Closing the whole front window 3-50
Opening the front window to a gap 3-51
Opening and closing the side window 3-51
Mounting/removing the canopy shatter protection (option) 3-52
Door 3-53
Entry and exit 3-55
Armrest adjustment 3-57
Engine cover 3-57
Battery master switch 3-58
Raising the cabin 3-59
Towing the machine 3-62
Crane-lifting the machine 3-63
Loading and transporting the machine 3-65
Safety instructions 3-65
Tying down the machine 3-66
Travel signal (option) 3-66
Protective structures 3-67
Definition of the term “Protective Structure” 3-67
Mechanical integrity 3-67
Definition of FOPS/Front Guard levels 3-67
Responsibility for machine equipped with protective structures 3-67
Protective FOPS structure/small screen – category I 3-68
Protective FOPS structure/large screen – category II (option) 3-69
Protective Front Guard structure category II (option) 3-70
Shatter protection (option) 3-72
Emergency exit 3-74
Emergency exit for cabin equipped with protective Front Guard structure 3-74
Machine operation 3-75
General safety instructions 3-75
Control levers/ISO controls: overview 3-76
Control lever on the left 3-76
Hammer pedal cover 3-76
Boom operation 3-77
Control lever on the right 3-77
Lowering the boom with the engine stopped 3-77
Rotating the upper carriage 3-77
Swivel unit brake 3-78
Functional check of swivel unit brake 3-79
Changeover valve for SAE/ISO controls (option) 3-81
Control lever on the left 3-81
Control lever on the right 3-81
Directional valve position 3-81
Directional valve 3-82
I-4 BA EZ53 en – Edition 111 * * BaEZ53en1_1_1IVZfm
Table of contents
Control lever with proportional controls (option): overview 3-83
Function 3-83
Control lever on the left 3-84
Changeover between auxiliary hydraulics and boom swivel 3-84
Switching the status indicator on/off for auxiliary hydraulics/boom swivel 3-84
Operating the boom/auxiliary hydraulics 3-85
Hammer operation 3-85
Adjusting control response: 3-86
Characteristic curve status indicator 3-86
Lowering the boom with the engine stopped 3-87
Releasing pressure 3-87
Control lever if equipped with 3rd control circuit (option): overview 3-88
Control lever on the left 3-88
Boom swivel controls 3-88
Control lever on the right 3-89
Control lever on the right if equipped with proportionally controlled 3rd control circuit
(option) 3-89
Lowering the boom with the engine stopped 3-90
Releasing pressure 3-90
Tilting the upper carriage – Vertical Digging System (option) 3-91
Operation 3-92
Releasing the pressure on the operating hydraulics 3-93
Releasing pressure 3-93
Pressure release with proportional controls (option) 3-93
Re-equipping attachments 3-94
Specific safety instructions 3-94
Removing a bucket 3-94
Installing a bucket 3-95
Quickhitch (option) 3-95
Hydraulic Easy Lock quickhitch (option) 3-97
Picking up an attachment 3-98
Setting down an attachment 3-100
Powertilt (option) 3-102
Re-equipping 3-102
Operation 3-103
Control lever on the right (Powertilt) 3-103
Connections for auxiliary hydraulics 3-104
Quickhitch couplings 3-104
Safe load indicator (option) 3-105
Safety feature “Hose burst valve” (option) 3-107
Applications with lifting gear 3-107
Lifting gear applications 3-108
Fastening loads 3-108
Job site assessment and preparation 3-108
Examining the site 3-108
Preparing the ground 3-108
Working with the machine 3-109
Working with the standard bucket 3-109
Inadmissible work 3-109
General information regarding work operation 3-110
Work position of machine 3-111
Bucket position when digging 3-111
Excavating trenches 3-112
Loading 3-113
Grading 3-113
Excavating trenches sideways 3-113
Working alongside trenches 3-114
BA EZ53 en – Edition 111 * BaEZ53en1_1_1IVZfm I-5
Table of contents
Stabilizer blade at rear 3-114
Further recommendations for digging 3-115
Loading vehicles 3-115
Freeing the machine 3-115
Grading 3-115
Grading 3-115
Exhaust gas treatment (Tier IV) 3-116
Indication of load 3-118
Diesel particulate filter indicator lights 3-118
Regeneration push button 3-119
Automatic regeneration mode 3-120
Manual regeneration 3-121
Malfunctions
Engine warning lights 4-1
Engine and engine-oil warning lights 4-2
Malfunctions (display element/multifunctional display) 4-3
General malfunctions 4-5
Engine error messages 4-5
Malfunctions of the Powertilt unit 4-7
Proportional controls (option) diagnosis display 4-8
Maintenance
Introduction 5-1
Safety-relevant parts 5-1
Fuel system 5-2
Refueling with a stationary fuel pump 5-3
Refueling with a fuel-filling pump (option) 5-3
Fuel-filling pump status indicators 5-4
Stationary fuel pumps 5-5
Bleeding the fuel system 5-6
Fuel prefilter with water separator 5-7
Emptying the water separator on the fuel prefilter 5-7
Engine lubrication system 5-8
Checking the engine oil level 5-8
Adding engine oil 5-9
Engine and hydraulics cooling system 5-10
Specific safety instructions 5-10
Checking the coolant level/adding coolant 5-11
Air filter 5-13
Checking the air intake 5-13
V-belt 5-13
Hydraulic system 5-14
Specific safety instructions 5-14
Checking the hydraulic oil level 5-16
Adding hydraulic oil 5-17
Important information on the use of biodegradable oil 5-18
Checking hydraulic pressure lines 5-19
Tracks 5-20
Checking the track tension of the rubber tracks 5-20
Checking steel track tension (option) 5-21
Adjusting track tension 5-21
Traveling drive 5-23
Checking the oil level and adding oil 5-23
Draining oil 5-23
Maintenance of attachments 5-24
Electrical system 5-24
Servicing and maintenance at regular intervals 5-24
I-6 BA EZ53 en – Edition 111 * * BaEZ53en1_1_1IVZfm
Table of contents
Instructions concerning specific components 5-24
Alternator 5-24
Battery 5-25
General maintenance 5-27
Cleaning 5-27
General instructions for all areas of the machine 5-27
Inside the cabin 5-27
Cleaning the seat belt 5-28
Exterior of the machine 5-28
Engine compartment 5-28
Threaded fittings and attachments 5-28
Pivots and hinges 5-28
Overview of lubrication points 5-29
Parking the machine 5-30
Lubrication points on the boom, bucket and stick cylinders 5-30
Lubrication points on the boom and stick 5-31
Joint rod lubrication point 5-32
Lubrication points on the stabilizer blade and stabilizer blade cylinder 5-32
Lubrication points on the swiveling cylinder and swiveling console 5-33
Lubrication points on live ring (ball bearing) 5-34
Lubrication points of live ring (teeth) 5-35
Powertilt lubrication points (option) 5-36
Lubrication points of hydraulic quickhitch (option) 5-36
Control lever base lubrication points 5-37
VDS lubrication points (option) 5-37
Preparatory work before taking out of service 5-38
Maintenance when out of service for a longer period of time 5-38
Putting into operation again 5-38
Fluids and lubricants 5-39
Engine oil types (Tier III) 5-40
Engine oil types (Tier IV) 5-40
Additional oil change and filter replacement (hydraulic system) 5-40
Hydraulic oil types 5-41
Maintenance overview 5-42
Maintenance label 5-42
Maintenance plan 5-43
Technical data
Engine 6-1
Operating hydraulics 6-1
Maximum speed 6-1
Travelling drive 6-2
Tracks 6-2
Stabilizer blade 6-2
Electrical system 6-2
Fuse box in instrument panel 6-2
Main fuse box with relays underneath the cabin 6-3
Noise levels 6-4
Vibration 6-5
Coolant compound table 6-8
Powertilt 6-8
Tightening torques 6-9
Model-specific tightening torques 6-9
Tightening torques for hydraulic threaded fittings (dry assembly) 6-9
Tightening torques for high-resistance threaded fittings 6-11
BA EZ53 en – Edition 111 * BaEZ53en1_1_1IVZfm I-7
Table of contents
Weight indications 6-12
Model EZ53 dimensions 6-13
Model EZ53 dimensions VDS 6-15
Lift capacity table EZ53 6-17
Lift capacity table EZ53 rear weight (option) 6-18
Lift capacity table EZ53 long stick (option) 6-19
Lift capacity table EZ53 long stick, rear weight (option) 6-20
Lift capacity table EZ53 VDS short stick (option) 6-21
Lift capacity table EZ53 VDS short stick, rear weight (option) 6-22
Lift capacity table EZ53 VDS long stick (option) 6-23
Lift capacity table EZ53 VDS long stick, rear weight (option) 6-24
Safety instructions – stability table
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M