Wacker Neuson 901S/901SP 1101C/1101CP Compact loaders Operator’s Manual – PDF DOWNLOAD
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Wacker Neuson 901S/901SP 1101C/1101CP Compact loaders Operator’s Manual – PDF DOWNLOAD
1 Introduction
1.1 Important information on this Operator’s Manual
- Please store the Operator’s Manual in the storage box at the rear of the seat. This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid hazardous situations and reduce repair
- costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand in the machine.
- Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator’s Manual will help to familiarize yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
- Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible hazardous situations, as it will be too late for it during operation. As a rule, keep the following in mind: Careful and prudent working is the best way to avoid accidents!
- Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and servicing is absolutely necessary. Extensive maintenance and repair work must always be performed by a technician with appropriate training. Insist on using original spare parts when performing maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
• Special equipment and superstructures are not described in this Operator’s Manual.
• We reserve the right to improve the technical standard of our machines without adapting the Operator’s Manual.
• Modifying Neuson products and fitting them with additional equipment and attachments not included in our delivery program requires Neuson’s written authorization, otherwise warranty and product liability for possible damage caused by these modifications shall not be applicable.
• Subject to modifications and printing errors. Your Neuson dealer will be happy to answer any further questions regarding the machine or the Operator’s Manual
TABLE OF CONTENTS:
Wacker Neuson 901S/901SP 1101C/1101CP Compact loaders Operator’s Manual – PDF DOWNLOAD
Introduction
Important information on this Operator’s Manual 1-1
Machine overview 1-2
Brief description 1-3
Traveling drive 1-3
Operating hydraulics 1-3
Cooling system 1-3
Cabin (ROPS and FOPS) 1-4
Fields of application, attachments 1-5
Use: attachment 1-6
Regulations 1-7
Declaration of conformity 901s 1-8
Declaration of conformity 901sp 1-9
Declaration of conformity 1101c 1-10
Declaration of conformity 1101cp 1-11
Type labels and component numbers 1-12
Serial number 1-12
Signs and symbols 1-15
Warning and safety labels 1-15
Operation and information labels 1-19
Model 901: 1-20
Options: 1-21
Fire extinguisher 1-23
Duty to wear ear protectors 1-23
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organizational measures 2-3
Selection and qualification of personnel, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Applications with lifting gear 2-6
Trailers and attachments 2-7
Transportation 2-7
Safety instructions for maintenance 2-8
Warning of special hazards 2-10
Electrical energy 2-10
Gas, dust, steam, smoke 2-10
Hydraulic system 2-10
Noise 2-11
Oil, grease and other chemical substances 2-11
Battery 2-11
Tires (model 901) 2-11
Tracks (model 1101) 2-11
Operation
Table of contents
I-2 BA 901/1101 en – Edition 21 * Ba91101en2_1IVZfm
Table of contents
Cabin overview (models 901/1101) 3-2
Cabin (models 901/1101): legend 3-3
Instrument panel overview 3-4
Instrument panel legend 3-6
Indicator lights and warning lights (overview) 3-7
Putting into operation 3-10
Safety instructions 3-10
Putting into operation for the first time 3-10
Running-in period 3-10
Check lists 3-11
Start-up checklist 3-11
Operation checklist 3-12
Parking checklist 3-12
Performing machine travel 3-13
Preheating start switch (overview) 3-13
Accelerator actuation 3-13
Speed control (option) 3-14
Parking brake 3-14
Brake test 3-14
Before starting the engine 3-15
Starting the engine: general 3-16
Starting 3-17
Starting with the immobilizer (option) 3-18
Jump-starting the engine (supply battery) 3-19
Battery master switch 3-20
When the engine has started 3-20
Starting at low temperatures 3-21
Engine warm-up 3-21
Machine travel on public roads 3-22
Preparing machine travel on public roads 3-22
Starting machine travel 3-25
Reversing 3-25
Control levers 3-26
ISO controls 3-27
H controls (option) 3-28
Hydrostatic service brake 3-29
Parking brake 3-29
Machine travel on slopes 3-30
Specific safety instructions 3-30
Machine operation on rough terrain 3-31
Machine travel on slopes 3-31
Parking the machine 3-32
Parking the machine on slopes 3-32
2nd speed 3-33
Horn 3-33
Light system 3-34
Lights (option) 3-34
Turn indicators (option) 3-34
Hazard warning system (option) 3-35
Working lights (option) 3-36
Rotating beacon (option) 3-36
Washer system (option) 3-37
Washer system reservoir 3-37
Ventilation (fully-glazed cabin option) 3-38
Cabin heating and ventilation 3-38
Summer/winter operation 3-38
BA 901/1101 en – Edition 21 * Ba91101en2_1IVZfm I-3
Table of contents
Air conditioning (option) 3-39
Recirculated air mode 3-39
Seat adjustment, safety bars and seat belt 3-40
Seat adjustment 3-40
Weight adjustment 3-40
Horizontal adjustment 3-41
Safety bars 3-42
Seat belt 3-43
Emergency exit 3-44
Engine cover 3-44
Maintenance flap 3-45
Cabin 3-46
Raising/lowering the cabin 3-46
Cabin entry and exit 3-48
Cabin access and exit (fully-glazed cabin option) 3-49
Front window (with cabin option) 3-50
Towing and transporting the machine 3-51
Towing 3-51
Loading and transporting the machine 3-52
Tying down the machine 3-53
Crane-lifting the machine 3-54
Crane-lifting bracket (option) 3-54
Control levers (ISO controls) (overview) 3-55
Locking the operating hydraulics (option) 3-55
Control lever (ISO controls) 3-55
Lowering the loader unit with the engine stopped 3-56
Control lever (H controls) (overview) 3-57
Locking the operating hydraulics (option) 3-57
Control lever (H controls) 3-57
Lowering the loader unit with the engine stopped 3-58
Parallel bucket lift 3-58
2-way parallel bucket lift (option) 3-58
Attachment controls (option) 3-59
Load stabilizer 3-59
Auxiliary hydraulics pedal 3-59
Auxiliary hydraulics pedal cover 3-60
Releasing the pressure on the quick couplers on the loader unit 3-60
Couplings 3-60
Connections for auxiliary hydraulics 3-61
3rd control circuit (option) 3-61
Re-equipping the loader unit 3-62
Fitting attachments onto the quickhitch 3-62
Hydraulic quickhitch (option) 3-63
Machine operation 3-64
General safety instructions 3-64
Transporting with a full bucket 3-65
Attachments 3-69
Standard Bucket 3-69
Excavation bucket 3-70
Multipurpose bucket 3-70
Lightweight material bucket 3-71
“4-in-1” bucket 3-71
“4-in-1” bucket with teeth 3-72
Rotary broom 3-72
Multipurpose bucket 3-73
Agricultural grab 3-73
Pallet forks 3-74
I-4 BA 901/1101 en – Edition 21 * Ba91101en2_1IVZfm
Table of contents
Hammer operation 3-75
Installing a hydraulic hammer on the mount 3-75
Malfunctions
Engine malfunctions 4-1
Maintenance
Introduction 5-1
Fuel system 5-2
Specific safety instructions 5-2
Draining fuel 5-2
Refueling 5-2
Stationary fuel pumps 5-3
Diesel fuel specification 5-3
Bleeding the fuel system 5-4
Fuel prefilter with water separator 5-4
Engine lubrication system 5-5
Checking the oil level 5-5
Adding engine oil 5-6
Engine and hydraulics cooling system 5-7
Specific safety instructions 5-7
Checking the coolant level/adding coolant 5-8
Air filter 5-10
Replacing the filter 5-11
V-belts 5-12
Checking V-belt tension 5-12
Retightening the V-belts 5-13
Checking the V-belt of the air conditioning system (option) 5-14
Tightening the V-belt of the air conditioning system (option) 5-14
Hydraulic system 5-15
Specific safety instructions 5-15
Checking the hydraulic oil level 5-15
Adding hydraulic oil 5-17
Checking hydraulic pressure lines 5-18
Travel gear maintenance 5-19
Checking drive chain oil (model 901) 5-20
Checking the oil level 5-20
Checking drive chain tension (model 901) 5-21
Checking track tension 5-21
Tires (model 901) 5-22
Raising and jacking up the machine 5-22
Fitting the wheels 5-23
Airboss tires (option) 5-23
Tracks (model 1101) 5-24
Checking track tension 5-24
Adjusting track tension 5-25
Replacing tracks 5-26
Traveling drive 5-26
Checking the oil level and adding oil 5-26
Draining oil 5-27
Electrical system 5-27
Specific safety instructions 5-27
Servicing and maintenance at regular intervals 5-28
Instructions concerning specific components 5-28
Alternator 5-28
Battery 5-29
General maintenance 5-30
Cleaning 5-30
BA 901/1101 en – Edition 21 * Ba91101en2_1IVZfm I-5
Table of contents
General instructions for all areas of the machine 5-30
Inside the cabin 5-31
Under the cabin 5-31
Exterior of the machine 5-31
Engine compartment 5-31
Rear window 5-32
Threaded fittings and attachments 5-32
Pivots and hinges 5-32
Maintenance of attachments 5-32
Maintenance prop of loader unit 5-33
Maintenance if the machine is out of service for a longer period of time 5-34
Preparatory work before taking out of service 5-34
Putting into operation again 5-34
Fluids and lubricants 5-35
Maintenance plan (overview) 5-37
Maintenance label 5-40
Explanation of symbols on the maintenance label 5-40
Maintenance plan (model 901) 5-41
Maintenance plan (model 1101) 5-42
Technical data
Chassis 6-1
Engine 6-1
Traveling drive 6-2
Brakes 6-2
Operating hydraulics 6-3
Pilot control 6-3
High Flow additional control circuit 6-3
Electrical system 6-4
Fuse box behind the seat on the left 6-4
Main fuse box with relays 6-5
Relay box at rear left of cabin 6-5
Tires (model 901) 6-6
Tracks (model 1101) 6-6
Noise levels 6-6
Vibration 6-7
Coolant compound table 6-10
Weights 6-10
Weight of options (selection) 6-10
Dimensions model 901 6-11
Dimensions model 1101
Index
A
Abbreviations 1-1
Accelerator actuation 3-13
Air filter 5-10
Applications with lifting gear 2-6
Attachments 3-69
B
Battery master switch 3-20
Brake test 3-14
C
Check lists 3-11
Checking track tension 5-24
Crane-lifting the machine 3-54
D
Declaration of conformity 1101c 1-10
Declaration of conformity 1101cp 1-11
Declaration of conformity 901s 1-8
Declaration of conformity 901sp 1-9
Designated use and exemption from liability 2-2
F
Fire extinguisher 1-23
Fluids and lubricants 5-35
I
Important information
On this Operator’s Manual 1-1
Indicator lights and warning lights 3-7
L
Legal regulations 1-7
Light system 3-34
Loading and transporting 3-52
Lowering the loader unit with the engine stopped 3-56, 3-58
M
Machine
Brief description 1-3
Fields of application 1-5
Overview 1-2
Machine travel on public roads 3-22
Maintenance
Adding coolant 5-8
Adding engine oil 5-6
Adding hydraulic oil 5-17
Air filter 5-11
Bleeding the fuel system 5-4
Checking drive chain oil level 5-20
Checking drive chain tension 5-21
Checking the coolant level 5-8
Checking the engine oil level 5-5, 5-20
Checking the hydraulic oil level 5-15
Cleaning 5-30
Electrical system 5-27
Engine and hydraulics cooling system 5-7
Engine lubrication system 5-5
Fluids and lubricants 5-35
Fuel system 5-2
General maintenance 5-30
Hydraulic pressure lines 5-18
Hydraulic system 5-15
Instructions concerning specific components 5-28
Maintenance plan 5-37
Pivots and hinges 5-32
Servicing and maintenance at regular intervals 5-28
Threaded fittings 5-32
N
Noise levels 1-21
O
Operation 3-1
Before starting the engine 3-15
Cabin model 501s (overview) 3-2
Instrument panel overview 3-4
Parking the machine 3-32
Seat belt 3-43
Starting machine travel 3-25
Starting the engine 3-16
P
Performing machine travel 3-13
Preheating start switch 3-13
Putting into operation 3-2
Check lists 3-11
Putting into operation for the first time 3-10
Safety instructions 3-10
R
Raising/lowering the cabin 3-46
Refueling 5-2
Rotating beacon 3-36
Running-in period 3-10
Index
I
BA 901/1101 en – Edition 21 * Ba91101en2_1SIXfm I-7
Index
S
Safety instructions 2-1
Applications with lifting gear 2-6
General conduct 2-3
Identification 2-1
Maintenance 2-8
Operation 2-5
Special hazards 2-10
Trailers and attachments 2-7
Transportation 2-7
Seat adjustment 3-40
Horizontal adjustment 3-41
Weight adjustment 3-40
Seat belt 3-43
Seat belt height adjustment 3-43
Serial number 1-12
Signs and symbols 1-15
Starting aid 3-19
T
Technical data 6-1
Additional control circuit 6-3
Brakes 6-3
Chassis 6-1
Coolant compound table 6-10
Dimensions 6-11, 6-12
Electrical system 6-4
Engine 6-1, 6-2
Noise levels 6-6
Operating hydraulics 6-3
Pilot control 6-3
Traveling drive 6-2
Vibration 6-7
V
V-belts 5-12
Ventilation
Ventilation, fresh air 3-38
W
Warranty 2-1
Working
Freeing the machine 3-68
Loading loose material 3-65
Recommendations 3-68
Removing material/digging in hard soil 3-67
Removing material/digging in soft soil 3-66
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M